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    Engine Rebuild

    Uploaded by

    Arifin Dzulkarnain
    Engine rebuild involves carefully disassembling an engine and inspecting its components to evaluate wear. Components are cleaned, repaired as needed, and reassembled to factory specifications to restore performance and durability for a second lifespan. Precise measurement and testing of parts like pistons, cylinders, bearings, and valves is required to determine if replacement is needed or dimensions are within specifications. The process requires following service manuals and using specialized tools to properly rebuild engines down to their smallest parts and reassemble with the correct clearances and tolerances.

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    Engine Rebuild

    Uploaded by

    Arifin Dzulkarnain
    62 views41 pages
    Engine rebuild involves carefully disassembling an engine and inspecting its components to evaluate wear. Components are cleaned, repaired as needed, and reassembled to factory specifications to restore performance and durability for a second lifespan. Precise measurement and testing of parts like pistons, cylinders, bearings, and valves is required to determine if replacement is needed or dimensions are within specifications. The process requires following service manuals and using specialized tools to properly rebuild engines down to their smallest parts and reassemble with the correct clearances and tolerances.

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    © © All Rights Reserved

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    Engine rebuild involves carefully disassembling an engine and inspecting its components to evaluate wear. Components are cleaned, repaired as needed, and reassembled to factory specifications to restore performance and durability for a second lifespan. Precise measurement and testing of parts like pistons, cylinders, bearings, and valves is required to determine if replacement is needed or dimensions are within specifications. The process requires following service manuals and using specialized tools to properly rebuild engines down to their smallest parts and reassemble with the correct clearances and tolerances.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    62 views41 pages

    Engine Rebuild

    Uploaded by

    Arifin Dzulkarnain
    Engine rebuild involves carefully disassembling an engine and inspecting its components to evaluate wear. Components are cleaned, repaired as needed, and reassembled to factory specifications to restore performance and durability for a second lifespan. Precise measurement and testing of parts like pistons, cylinders, bearings, and valves is required to determine if replacement is needed or dimensions are within specifications. The process requires following service manuals and using specialized tools to properly rebuild engines down to their smallest parts and reassemble with the correct clearances and tolerances.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 41

    Engine Rebuild

    DEFINISI
    Engine Rebuild / Overhaul merupakan
    suatu prosedur terorganisir yang dilakukan
    untuk mengembalikan performa engine
    kenilai spesifikasi standar dan memberikan
    usia kedua dengan merekondisi komponen
    yang dilakukan mengacu pada instruksi
    Reusability Guideline Caterpilar
    Engine Rebuild
     Performance
    Specification 153-
    8410.
    C-12 Diesel truck
    engine electronics
    ( 777C )
    Max. 395 HP
    View Front Engine
    View RH site of Engine

    Intek
    Manipol

    Exhaus
    Manipol
    Torbo / C

    Hose Rad

    Oil Filter

    Menentukan : LH & RH = Dilihat dari belakang Engine


    View LH site of Engine
    Cyl
    Head
    Cover

    E.M.S
    Oil Filler cup

    Dumper

    Fuel Stater
    Filter Motor

    Compressor

    Menentukan : LH & RH = Dilihat dari belakang Engine


    View Top site of Engine

    Cyl
    Head
    Cover

    Adaptor
    Name of Component
    Exh Port

    Intek Port

    Oil Coller

    Oil Filter

    Oil Sump

    Flywheel Hsg
    Name of Component

    Exh Port

    Water
    Manipol

    Intek Port

    Oil Coller Water


    Pump
    Oil Filter
    Engine Brake
    Engine
    Brake

    Selenoit
    Valve Intake, Exhaust & Injector

    Rocker
    Arm

    Push Rod
    Liftting Engine Assy

    Tool’s
    Lifting Braket
    Remove Gear Train & Cover

    Gear Campshaft

    Gear Idler

    Gear Crankshaft Note : Perhatikan Tanda pada masing2 gear


    Installation Crankshaft
    Balanser

    Main Cup
    Remove & Instal Piston Assy
    Attention :

    Ring Piston Position


    Put some oil
    Hold Pin Piston

    Compact with your partner

    Massage Sponsor : Becarriful when Remove & Instal Piston Assy !!!!
    Liner Remover
    Attention :
    Compact with your partner
    Tool’s Assy Position
    Lifting Arm

    Turn Over Clock wise

    Massage Sponsor : Becarriful when Remove & Instal Liner Assy !!!!
    Inspection main bearing
    Attention :
    Baca Servis Manual

    Specification

    Bla…..Bla….

    Massage Sponsor : Becarriful when Remove & Instal Liner Assy !!!!
    Clean Cylinder Block
    Attention :
    All oil gallery must be clean.
    All water gallery must be clean.
    All face must be clean
    Contac with Cyl Head
    Contac with Flywheel Housing

    And so on

    Bla…Bla…Bla…

    ( S.M.S ) = Massage Sponsor : Becarriful when Remove & Instal Liner Assy !!!!
    Clean Cylinder Block

    ( S.M.S ) = Massage Sponsor : Becarriful when Remove & Instal Liner Assy !!!!
    Clean Cylinder Block
    Contamination Control
    Nock Camshaft, mengatur Injector

    Nock Camshaft, mengatur Intek & Exhaus valve


    Spring Tester
    Attention !!!

    Baca : S / M

    Dimension Spring
    Berapa Tekananya

    Spring Tester = Test Kelenturan spring harus standar


    Measurement Crankshaft
    Attention !!! Main Journal

    Baca : S / M
    Mengetahui :

    “ Standard ? “

    “ Under Size ? “

    Connecting Rod Journal


    Hardness Tester
    Attention !!!

    Baca : S / M

    Standard ???

    Metal Factice ???

    Tool’s
    Crankshaft Test Alignment
    Attention !!!

    Baca : S / M

    Standard ???

    Permissible
    Tolerations

    Dial Indicator

    Baca Dengan Benar Dial Indicator


    Apply Plastic gauge
    Attention !!!

    Baca : S / M

    Berapa Standar ???

    Permissible Tolerations

    Baca Dengan Benar, Plastic Gauge


    Plastic Precision Clearance Gauge
    Liner Dimension / Projection
    Attention !!!
    Baca : S / M

    Berapa Standar ???

    Permissible Tolerations

    Antara : 1-2-3-4-5-6

    ???

    Cyl Liner Dial Indicator


    Valve Tester
    Sealant lock nut
    Ring Piston Remover
    Valve Diameter Tester
    Groove Ring Piston Tester
    Flat Tester
    Assembly Engine
    Assembly Valve Intake & Exhaust
    Assembly Gear Train
    Assembly Electric & Electronic
    Component
    Assembly Engine
    Assembly Engine
    Assembly Engine
    Clean area

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