This document provides diagrams and instructions for lifting and removing various valves, spools, and other equipment on an industrial site. It details the lifting accessories needed such as beam clamps, slings, and chain blocks. It also provides guidance on removing fire protection barriers and rigging points for the lifts. The overall goal appears to be maintaining or replacing equipment while following proper lifting and safety procedures.
This document provides diagrams and instructions for lifting and removing various valves, spools, and other equipment on an industrial site. It details the lifting accessories needed such as beam clamps, slings, and chain blocks. It also provides guidance on removing fire protection barriers and rigging points for the lifts. The overall goal appears to be maintaining or replacing equipment while following proper lifting and safety procedures.
This document provides diagrams and instructions for lifting and removing various valves, spools, and other equipment on an industrial site. It details the lifting accessories needed such as beam clamps, slings, and chain blocks. It also provides guidance on removing fire protection barriers and rigging points for the lifts. The overall goal appears to be maintaining or replacing equipment while following proper lifting and safety procedures.
This document provides diagrams and instructions for lifting and removing various valves, spools, and other equipment on an industrial site. It details the lifting accessories needed such as beam clamps, slings, and chain blocks. It also provides guidance on removing fire protection barriers and rigging points for the lifts. The overall goal appears to be maintaining or replacing equipment while following proper lifting and safety procedures.
If the Sight glass is to be fully removed then the
pull lift may be required to balance the load
Sight glass
V35101 3te Pull lift 1te Chain block 10mtr HOL 3te Slings For the installation of the spade 4te Sling
3te Beam clamps
3te Chain blocks
If the Sight glass is to be fully removed then the
pull lift may be required to balance the load
Sight glass
Spade V35201 1 2 3 4
5te beam clamps
Chain block no 2 may be required to be re-positioned when rotating the spool 3te Chain blocks
3te round slings
3 1 4 2 4 1 2
REMOVE FIRE PROTECTION IN THIS AREA, FOR BEAM CLAMP
Diagram 1 Diagram 2 Box section View looking south
Channel
North
Sight Glass
L4A L5A N2B
North
Diagram 4 Diagram5 N2A
Diagram 3 View looking south
Chartex removed on nozzle 5A and 5D 150mm steel channel nozzle 5B and 5 D 2x Beam clamps and slings no chartex removal may be used for raising 5C
V28001
N 11 and N12
Diagram 6 N5A N5C V28001 View looking North
Diagram 5 Safety sling
24 inch Flange Trunion support
Sight glass 45 Degree bend down Diagram 3
Diagram 4 45 Degree bend up Diagram 1 Diagram 2 Diagram 1
North
Sight Glass
If the nozzle to be removed for inspection The 500mm bolts can be installed to allow the nozzle to be lowered enough for inspection of flanges it will also have 2 x 2te chain blocks slung from the vessel lift points
View looking east
Sparrows to construct jacking system to open flanges the spacers will be rigged from structural beams from under side level 2 and cross hauled to level 1 A the spades weights 800kgs will be transported to site on a suitable trolley TP
Blind flange to 45 Degree bend down
be installed
TP New pipe Spools Remove spool Diagram Tie in Diagram Tie in point 2 point 1 View looking west
Secondary rigging
2.8te crossover valve
Break joint
Supports Choke valve
View looking south
REMOVE FIRE PROTECTION IN THIS AREA, FOR BEAM CLAMP
View looking North
View looking West PSV Valves Handrails
Stage 1
View looking west Stage 2
View looking south Packing 4ft-5ft Dia 1 Dia 2 Dia 3 PSV Trolleys PSV
Handrails
Mezz deck 150mmx75 mm box sections Welded aprox 500mm from the lift point
Mezz deck Mezz deck Mezz deck
Stage 1 Stage 2 Metering spool View looking west
Oil metering Mezz deck
View looking south
3TE Beamclamp
1TE
Break 2.8te crossover valve
Supports joint
Supports 4te sling and 3te pull lift to pull the manifold east Supports to allow the crossover valve to be removed View looking south Packing Ram valves Pump heads Scaffold
Pump Pump
Stage 1 Stage 2 Motor and pump
Spool Shim to be inserted
Pump North
Valves 3.1te chain blocks
Raise the actuator clear of the valve then traverse the gantry beam north and lower onto the 4.5te scaffold support frame attach the 5te combination trolley remove the structural beams from above the gantry REMOVE FIRE PROTECTION REMOVE FIRE PROTECTION IN THIS AREA, FOR BEAM CLAMP IN THIS AREA, FOR BEAM CLAMP Valves Raise to maximum height and then Valves traverse west pas the obstructions then transfer back onto beam clamps
Diagram 2 Diagram 3 Diagram 4 Valves North
Remove rigging equipment and lift beams from
5te geared combination trolley hoist above gantry crane North REMOVE FIRE PROTECTION 2 x 10te geared combination trolley hoist IN THIS AREA, FOR BEAM CLAMP
Clamp arrangement to fit round the flange and restrained by use of 2 x bolts through the bolt holes to allow the valve to be rotated 45 degrees
