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    Internship Presentation: Seven Star Sugar Mills Sangl A Hill

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    Drsaab
    The document provides an overview of the sugarcane production process at Seven Star Sugar Mill in Sangla Hill, Pakistan. It discusses harvesting sugarcane, transportation to the mill, cutting cane and extracting juice. The extraction process involves evaporation, crystallization, centrifugation and drying before storage. The mill produces both raw and refined sugar for local consumption.

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    Internship Presentation: Seven Star Sugar Mills Sangl A Hill

    Uploaded by

    Drsaab
    486 views26 pages
    The document provides an overview of the sugarcane production process at Seven Star Sugar Mill in Sangla Hill, Pakistan. It discusses harvesting sugarcane, transportation to the mill, cutting cane and extracting juice. The extraction process involves evaporation, crystallization, centrifugation and drying before storage. The mill produces both raw and refined sugar for local consumption.

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    Final Presentation Fakhar

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    The document provides an overview of the sugarcane production process at Seven Star Sugar Mill in Sangla Hill, Pakistan. It discusses harvesting sugarcane, transportation to the mill, cutting cane and extracting juice. The extraction process involves evaporation, crystallization, centrifugation and drying before storage. The mill produces both raw and refined sugar for local consumption.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    486 views26 pages

    Internship Presentation: Seven Star Sugar Mills Sangl A Hill

    Uploaded by

    Drsaab
    The document provides an overview of the sugarcane production process at Seven Star Sugar Mill in Sangla Hill, Pakistan. It discusses harvesting sugarcane, transportation to the mill, cutting cane and extracting juice. The extraction process involves evaporation, crystallization, centrifugation and drying before storage. The mill produces both raw and refined sugar for local consumption.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 26

    IN T E R N S HI P

    P RE S E N T A T IO N
    A R MILL S SAN GL A HIL L
    SEVEN STAR SUG
    PRESENTED BY

    • FAKHAR E ALAM
    2018-AG-8546
    BS.C (HONS.) AGRICULTURAL SCIENCES
    DEPARTMENT OF AGRONOMY
    CONTENTS
    • INTRODUCTION TO SANGLA HILL
    • INTRODUCTION TO SUGARCANE
    • HARVESTING AND TRANSPORTATION
    • CUTTING OF CANES
    • EXTRACTION OF JUICE
    • EVAPORATION
    • CENTRIFUGATION
    • STORAGE
    SANGLA HILL
    • SANGLA HILL A CITY LOCATED IN DISTRICT NANKANA SAHIB,
    PUNJAB PAKISTAN

    • THE AVERAGE TEMPERATURE OF SANGLA HILL REMAINS


    AROUND 43° IN JUNE.

    • AUGUST AND JULY RECEIVES MORE RAINFALL AROUND 75 MM.


    • RICE, WHEAT AND SUGARCANE ARE MAJOR CROPS OF SANGLA
    HILL.
    INTRODUCTION
    • SUGARCANE IS A SPECIE OF TALL,PERENNIAL GRASS THAT IS
    USED FOR SUGAR PRODUCTION.

    • THE PLANTS ARE 2–6 M TALL WITH JOINTED, FIBROUS STALKS


    THAT ARE RICH IN SUCROSE, WHICH ACCUMULATES IN THE
    STALK INTERNODES.
    SUGAR MANUFACTURING PROCESS
    • SUGAR INDICATING SWEET CARBOHYDRATES, OBTAINED FROM PLANTS,
    SUGARCANE & SUGAR BEET.

    • PAKISTAN IS 12TH LARGEST PRODUCER OF SUGAR


    • PER CAPITA CONSUMPTION OF SUGAR IS 25KG
    • MORE THAN 81 SUGAR MILLS IN PAKISTAN.
    HARVESTING AND TRANSPORTATION OF SUGARCANE

    • SUGARCANE IS HARVESTED BY TWO METHODS


    1. BY MANUAL
    2. BY MECHANICAL
    • IT IS TRANSPORTED BY MEANS OF :
    1. ANIMAL DRIVEN CARTS
    2. TROLLEYS
    3. TRUCKS
    HARVESTING AND TRANSPORTATION
    HANDLING AND STORAGE

    • STORED IN CANE YARDS CARRIED FROM CANE


    YARD TO FEEDING AREA BY-

    • HOOK/CHAIN- CRANES.- REELINGS- CONVEYER


    BELT
    CONVEYER BELT
    CUTTING OF CANES

    • TO AID THE CANE CRUSHING CANE KNIVES CUT CANE INTO


    SMALL PIECES

    • CUTTING OF CANE COMPLETED IN 4 CHAMBERS AFTER CUTTING


    INTO VERY SMALL PIECES
    EXTRACTION OF JUICE
    • CANE CRUSHED TO BREAK HARD STRUCTURE
    • CELLS CONTAINING JUICE ARE RUPTURED BUT NO JUICE
    EXTRACTED

    • INCREASE EFFICIENCY OF JUICE EXTRACTION SUBJECTED TO


    CRUSHER WITH BLADES

    • WATER IS ADDED IN THIS PROCESS TO INCREASE EXTRACTION


    EFFICIENCY.
    BAGASSE
    • AFTER EXTRACTION OF JUICE THE RAW MATERIALS REMAINS IS
    BAGASSE

    • THIS BAGASSE IS USED TO OPERATE POWER HOUSE FOR MILLS


    WORKING

    • BAGGAS IS USED IN COMBUSTION PROCESS FOR STEAM


    PRODUCTION AND THEN THIS STEAM IS USED FOR OPERATING
    GENERATORS FOR ELECTRICITY PRODUCTION.
    FILTRATION
    • MUD FROM CLARIFIER STILL CONTAIN SOME RESIDUAL
    JUICE

    • THIS MUD IS AGAIN FILTERED TO EXTRACT RESIDUAL


    JUICE IN ROTARY VACUUM FILTERS SO THAT ALL JUICE
    CAN BE USED AND HENCE MINIMUM OR NO LOSS OF JUICE.
    EVAPORATION
    • STEAM USED TO EVAPORATE JUICE
    • 1 LITER STEAM TO EVAPORATE 4 LITER JUICE
    • STEAM TEMPERATURE 113⁰ TO 130°C AT 1ST PAN AND 55°C AT LAST PAN
    • EACH SUBSEQUENT VESSEL WITH DECREASING PRESSURE
    • LAST PAN BEING UNDER ALMOST TOTAL VACUUM
    CRYSTALLIZATION

    • CRYSTALLIZATION IS CARRIED OUT IN SINGLE EFFECT HIGH-VACUUM


    BOILING PANS

    • MIXTURE OF CRYSTALS AND MOTHER LIQUOR (MOLASSES) RESULTING


    FROM THE CRYSTALLIZATION TRANSFERRED TO CRYSTALLIZER AT LOW
    TEMPRATURE
    CENTRIFUGATION
    • CENTRIFUGATION SEPARATES SUGAR FROM MOLASSES
    • CENTRIFUGE OPERATES AT 100-1800 RPM
    • SUGAR CRYSTALS ARE WASHED WITH 85°C WATER.
    • CRYSTALLIZATION AND CENTRIFUGATION TO OBTAIN REFINED
    SUGAR CRYSTALS
    RAW AND REFINED SUGAR
    • RAW SUGAR
    • OBTAINED DIRECTLY FROM SUGARCANE JUICE WITHOUT REFINING.
    • BROWN IN COLOR DUE TO MOLASSES
    • REFINED SUGAR.
    • HAVE WHITE LUSTER AND TRANSPARENT
    • BLEACHED TO REMOVE COLOR AND OTHER IMPURITIES
    DRYING AND STORAGE
    • HOT AIR IS USED FOR DRYING
    • SIEVING- FINE, MEDIUM AND BOLD GRAINS
    • STORAGE IN GODOWNS
    • COOL, DRY, MOISTURE AND ODOR FREE
    FACTORS EFFECTING SUGAR STORAGE
    • TEMPERATURE
    • MOISTURE
    • QUALITY OF SUGAR
    • LIGHTGRAIN SIZE AND DISTRIBUTION
    • COMPRESSION

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