Scania Fuel System

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Scania Fuel System

Scania Training September 2011


Combustion Theory

Background

Scania Training September 2011


Combustion Theory
What is needed to start a combustion?

Air = Fuel = Heat =


Oxygen Gasoline Compression+
Diesel Ignition

Scania Training September 2011


Combustion Theory

Air consist of:

• 21 % Oxygen (O)

• 79 % Nitrogen (N)

Scania Training September 2011


Combustion Theory
Fuel (petrol and diesel)
consists of:
- Hydrocarbons (HC)

• Carbon (C)

• Hydrogen (H)

Scania Training September 2011


Combustion Theory
When gasoline burns optimally in the air
a chemist writes the whole thing like this:

The expression can be used to determine the


relationship that should exist between air and
fuel for optimized combustion.

Scania Training September 2011


Combustion Theory
Since many efforts have been made to find out how much
weight molecules have, so you can set up the relationship
between fuel and air mass for complete combustion.

Stoichiometric or Theoretical Combustion


14,6 kg air to 1 kg fuel.

Scania Training September 2011


Combustion Theory
Stoichiometric or Theoretical Combustion is the ideal
combustion process where fuel is burned completely, and this
means that Lambda has the value 1.

Scania Training September 2011


Combustion Theory
It can be difficult to get an idea of ​how much the 14.6 kg of
air is so if we make it into a volume ratio so it is easier to
get a reasonable idea of ​how the relationship is.

Mass ratio:

14,6 kg air to 1 kg fuel

Volume ratio (approximately):

10,000 liters of air to 1 liter of fuel

Scania Training September 2011


Dieselengine
What is needed to create an engine?

Scania Training September 2011


Dieselengine

Scania Training September 2011


Otto engine/Diesel engine
Otto engine

Fuel = Heat =
Air =
Gasolin Compression +
Oxygen
Spark (Ignition)

Scania Training September 2011


Otto engine/Diesel engine
Diesel engine

Air = Heat = Fuel =


Oxygen Compression Diesel

Scania Training September 2011


Diesel engine
Four-stroke principle for a diesel engine.

Intake Compression Expansion Exhaust

Scania Training September 2011


Diesel engine
Turbo charger (exhaustgas-driven turbocharger)

Scania Training September 2011


Diesel engine

Intercooler

Scania Training September 2011


Diesel engine

Scania Training September 2011


Injection
Injectionpump Unit injectors

PDE HPI XPI


-97 -00 -06

Scania Training September 2011


Injection

What are we going to look at today?

Scania Training September 2011


Injection

Today we'll talk about ...

0,002380952 second

Two thousandth of a second

Scania Training September 2011


Injection

A diesel engine speed 1400 r / min

It is converted 23.3333 r / second

Scania Training September 2011


Injection

One revolution takes 0.043 second

1 r = 0,043 second

Scania Training September 2011


Injection
What we are interested in is the injection.
• Injection takes place during 20% of one rotation.
• 20% of one rotation is 1 / 18 of 0.043 second.

Injection takes place only once on two revolutions.

Scania Training September 2011


Otto engine / Diesel engine
Nicolaus Otto 1877 Rudolf Diesel 1893
Otto Diesel
• Air and fuel are mixed • Air is compressed to high temperature
• The fuel is ignited by a spark plug • The fuel is injected and ignites
• Compression ratio: 8:1 - 12:1 spontaneously
• P-max 60 bar • Compression ratio: 17:1 - 28:1
• P-max 180 bar

Fuel with high octane number Fuel with high cetane number
 + Low noise level
 + High efficiency
 + Low emission level λ-1
 - High noise levels
and three-way catalytic converters
 - Large amount of NOx and particles
 - Low efficiency (approx. 33%)

Scania Training September 2011


Otto engine / Diesel engine
Stoichiometric Otto Engine (λ = 1)

+ Low-emission, λ-1 + three-way catalytic converters


- Low efficiency
- High exhaust temperature (about 900o C)

Lean Otto engine (lean burn) (λ > 1)

+ High efficiency (35 - 37%)


- Three-way catalytic converters is not useful
Chance of misfiring near the limit of lean mixture

Scania Training September 2011


Injection pressure

Scania Training September 2011

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