QUALITY PERFORMANCE

Period 05th October – 09nd October 2020

 PERFORMANCE - 5%
4%
4.28%
3.38%
Rework Stitching

PLANT
Total Rework A
3% 2.41%
2%
1%
7% 6.25% 0.00% 0.00% 0.00%
5.76% 0%
6% 5 4 6 2 1 3
5%
4%
3% Rework Stitching Target
2%
1% 7%
Rework Assembly
0% 6%
W5 W1
5%
REWORK 4%
3% 6.29%
Target Rework (1% Sewing, 4% Assembly) 5.34% 4.70%
2% 4.44% 3.73% 2.94%
1%
Top 3 Rework Assembly 0%
6 2 5 4 1 3

Top 3 line rework Bondgap : Rework Assembly Target

Line 2 : 3,28 %
Line 6 : 3,27%
Line 4 : 2,25%
Corrective Action
Issues Action Plan PIC DL
Stain Upper Over Cement Bond Gap O/ S to U/P
Bond gap - Monitoring critical process by TL QC Bambang, W2
& Production Atmo, Oct
Top 3 Rework Stitching - Briefing TM attaching if %rework Gatot,
bond gap >5% Amy,
- Review bond gap by QC, CE, & Subur
Top 3 line rework Stain Upper : Production
Line 5 : 1,31 %
Line 4 : 0,48%
Line 6 : 0,43%

Stain Upper Colla r Shape Thr ead End

 PERFORMANCE 6%
Rework Assembly

- PLANT B
4.89%
5% 4.47%
4.07%
4%

3%
Total Rework 2%
5% 4.46% 4.48% 1%
4% 0.00% 0.00% 0.00%
0%
12 7 11 8 9 10
3%
2% Rework Stitching Rework Assembly Target

1%
0%
W5 W1
Corrective Action
Issues Action Plan PIC DL
REWORK Target Rework (1% Sewing, 4% Assembly) Bondgap -TM must do buffing process evenly Contin
and follow gauge marking line ue
especially at connecting area Lusi monito
Top 3 Rework Assembly Corrective Action
-Coordinate with IE, ME and
Lisa
Dini
ring
production for decrease bottleneck Mardani/ W2 Oct
after attaching process to universal Aji
press for prevent over dry after Adit
Top 3 line rework attaching process Nanang
Bondgap : Triyani
19.13% -Repair tooling of heel pad on Done
Line 11: 2,68% universal press machine by
Line 12 : 2,59% 10.82% coordinate with mechanic and ME
70.05% team
Line 07 : 2,25%

Over cement X-ray Bond Gap O/S to U/P

 Project Improvement Line 11
1. Mengatur ulang panjang 2. Penambahan 3. Penambahan tooling pada
mesin DWP tooling pada pad mesin DWP

Before After

Result
4.00%
3.41%
3.50%
3.00% 2.84%
2.52% 2.62%
2.50%
2.00% 1.56% 1.64%
1.50%
1.00%
0.50%
0.00%
7-Oct 8-Oct 9-Oct 12-Oct 13-Oct 14-Oct

Bondgap Target
 PERFORMANCE - 4%
Rework Stitching

3%

PLANT
Total Rework C
3%
2%
2% 2.87% 2.85%
7.77% 8.02% 2.55% 2.49%
8% 1%
1%
4% 0%
16 14 13 15
0%
W5 W1 Rework Stitching Target

B/C GRADE Rework Assembly

Target Rework (1% Sewing, 4% Assembly)
7%
6%
Top 3 Rework Assembly 5%
4%
3% 5.85%
Top 3 line rework Bondgap : 2%
5.48% 5.01% 4.99%
Line 15 : 3,69% 1%
0%
Line 14 : 3,53% 15 16 13 14
Line 13 : 3,18% Rework Assembly Target

Stain Upper Over Cement Bond Gap O/S to U/P

Corrective Action
Top 3 Rework Stitching Issues Action Plan PIC DL
The - Monitoring consistency buffing Eva,
Top 3 line rework Broken Stitching : higher process, primer and cementing Esa, 10/1
Line 16 : 0,68% rework application following standard with Aji, 6
bond gap CE, ME and Production team Taupik
Line 14 : 0,63%
Line 15 : 0,60% - Coordinate with production team to
reduce over dry after attaching
process ( no waiting pairs to
continue in universal press)
Loose stitching Unstandar d SPI Broken Stitching
 Report of Hyangdo Visit
Memberikan masukan kepada Hyangdo baik di proses painting ataupun cara QC mengecek
hasil painting
Proses Produk
1 2

1 1
Untuk memastikan hasil painting
Membersihkan area side
tidak peel off,
wall menggunakan MEK,
QC menggosok permukaan side wall
terutama permukaan
yang halus, tidak menggosok dengan
side wall yang halus
keras
harus benar-benar
bersih dan rata 2 2
Pada saat pemolesan primer, Random check outsole yang siap kirim ke
- posisi outsole harus miring untuk J2 :
menghindari kontaminasi primer - size #8, cek 36 prs (painting quality OK)
ke area lain (potensi yellowing) - size #10, cek 24 prs (painting quality OK)
- pemolesan primer harus rata - size #5, cek 24 prs (painting peel off 1 pr)
agar cat dapat menempel
dengan sempurna (potensi peel off)
THANKS