LA MD PREMIUMS

WEEK
GREASES

Jul 2015

Copyright of Royal Dutch Shell plc

 GREASES ARE USED EVERYWHERE– ALL SECTORS

Typical Ratio: Grease Usage by Application

Industrial customers Transport/Automotive
General Manufacturing customers
Auto Components On highway fleets, Buses
Metals Transport/ Construction (earth moving
Automotive
Mining, cement 40% equipment)
Power Industrial Passenger cars
60%
 HOW COMMON ARE VARIOUS GREASE
APPLICATIONS?
On average in general, will vary by sector

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Product Performance

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Bearings (Transport
& Industrial) General Electrical
Purpose Motors

(longer the line, the more common)

% of Applications
Company name appears here
 Grease Market – Customer Expectations

 Performance & Service key Price

 Need good products supported by
R&D
Performance
 Need technically competent staff to
run trials, give technical assistance,
obtain testimonials etc Brand Image

 Price sensitivity to (most) customers Channel

low
 Greases only small part of total Service
purchase and prices often irrelevant

Company name appears here 05/10/2021 4

CUSTOMERS WANT THE SAME FROM THEIR
GREASE AS THEY DO FROM ALL LUBRICANTS

The grease must perform its primary function: PROTECTION

 This will ensure that the equipment operates correctly

 It will maintain the equipment’s life

Value-oriented customers want to lower their ‘Total cost of ownership’,

meaning they want to:
 Minimise the cost of equipment failure (i.e. the costs of equipment
repair or failure as well as production downtime)
 Minimise their maintenance costs

 Maximise their operational efficiencies

 Minimise the actual cost of the grease (minimal compared to equipment

and maintenance)
By choosing the correct grease (lubricant) the customer gets the most
value at the lowest possible cost
GREASE RATIOS BY SECTOR
 SHELL GADUS GREASE DECISION TREE

What is
critical for
this
Application?

Step 1: What is most critical about the application?

 What kind of bearings, how big are they? How fast are they turning?
 Big bearings generally move slowly, but are designed to carry heavy loads
 Little bearings generally carry no load and turn very fast (ie electric motors)
 If you were going to use an oil, what viscosity would you recommend?
Step 2: How hot does it run? What are the ambient temperature conditions?
Step 3: What other conditions?
 Is the application running in/near Water?
 Is the application subject to shock (jolts)– like big bumps in the road every once in a while?
 PINS & BUSHINGS, SHOCK LOADS, HEAVY DUTY
FIFTH WHEELS (SLIDING JOINTS) SECTOR
SPECIFIC:
CONSTRUCTION
RECOMMENDED GREASE: SHELL GADUS S3 V460D 2MINING
AGRICULTURE
FLEET
Where will you find this application? Why is this grease recommended?
 On Highway, Off Highway  Heavy Loads (high viscosity, 460cSt base
 All kinds of heavy equipment have oil and Extreme Pressure additives)
Pins & Bushings connections:  Addition of Solids to help with the Shock
Tractors, Trailers, Excavators, Loads (“D” in the name)
Dumpers, etc.
 Lithium Complex thickener: High
 Heavy Duty Fifth Wheels (a type of Temperature, good mechanical stability,
sliding joint) water resistant
 NLGI 2 (NLGI 1 in colder temps)

What are the customer benefits?

 Extended equipment life (better
equipment availability) SEE DVR FLYER:
MQC#100
 Reduced maintenance & Dam Construction Project
maintenance costs $3.8M value delivered

 Reduced grease consumption

(this grease not recommended in the wheel bearings
because of the solids, instead use Gadus S3 V220C)
 WHEEL BEARINGS & GENERAL PURPOSE CHASSIS
GREASE
SECTOR RECOMMENDED GREASE: SHELL GADUS S3 V220C
SPECIFIC: (upsell of Gadus S2 V220)
FLEET
AUTOMOTIVE

Where will you find this Why is this grease recommended?

application?  Medium Loads (220cSt base oil and Extreme
 On Highway, Heavy Duty Trucks & Buses, Pressure additives)
Passenger Cars
 Lithium Complex thickener: High Temperature,
 If it has rolls & rotates, it has Wheel bearings! good mechanical stability, water resistant
 General purpose chassis grease lubrication:  NLGI 2 (also available in NLGI 1 & 3)
axles, brake systems, universal joints, pins &
 Colored Red (so you can easily see the new
bushings, door & hood hinges, etc .
grease when regreasing, “C” in the name)

What are the customer benefits?

 Simplified lubricant maintenance practices– one
grease for wide range of applications, reduced
maintenance & maintenance costs
 Longer bearing life SEE DVR FLYER:
GRE00155
 Less regreasing (lasts longer) Longer Wheel Bearing
Service Life
$65,000 value delivered
GADUS S3 V220 C2 – FIELD TEST
Bus No. 5620
18000 kms (grease frequency).
Grease in very good condition (NO hardening or
softening).
Very good appearance.
Bearings (Very good conditions).

Right Bearing Left Bearing

Gadus S3 V220 C2 Lithium grease

@ 99 °C @ 121 °C

Company name appears here Shell Global Solutions Month 2010 10

 PINS & BUSHINGS, SLIDING JOINTS IN WET, &
SECTOR
SHOCK LOADED ENVIRONMENTS SPECIFIC:
CONSTRUCTION
RECOMMENDED GREASE: SHELL GADUS S2 V220ADAGRICULTURE
MINING (lower tier
product)
Where will you find this application? Why is this grease recommended?
 Off Highway: Construction,  Medium Loads (220cSt base oil and Extreme Pressure
Agriculture additives)
 Excellent resistance to water washout (“A”) in the
 All kinds of heavy equipment have name) because of Lithium Calcium thickener, along
Sliding Joints and/or Pins & Bushings with good mechanical stability
connections: Tractors, Trailers,  (Higher operating temperature not required)
Excavators, Dumpers, Dozers, etc.  Addition of Solids to help with the Shock Loads (“D”)
 Sliding joints, pins & bushings  NLGI 2 (also available in NLGI 1 & 3)

What are the customer benefits?

 Grease stays in place, even in
water SEE DVR FLYER:

 Reduced grease consumption Grease#003
Reduced wear in Bucket
Pins
(this grease not recommended in the wheel
 Reduced maintenance & $50,000 value delivered
bearings because of the solids, because of wet maintenance costs
environment use Gadus S2 V220AC instead)
 ELECTRIC MOTORS, FANS, BLOWERS, OTHER
SECTOR SPECIFIC:
AUXILIARY PLANT EQUIPMENT GENERAL
MANUFACTURING
AUTO COMPONENTS
RECOMMENDED GREASE: METALS
MINING
SHELL GADUS S5 V100/S5 T100 POWER

Why is this grease recommended?

Where will you find this application?
 Both have outstanding grease lifetime. They have fully
Industrial process settings: synthetic base fluids
 Electric motors power other  They have very good corrosion protection.
equipment  They have effective lubrication across an extremely wide
temperature range V (-40oC to 150oC); T (-40oC to 180°C)
 Fans & Blowers help cool & circulate
 Excellent wear protection for bearings.
air
 Energy-efficient grease
 It meets the requirements of many electric motor manufacturers.

What are the customer benefits?

 Longer bearing life
 Lower maintenance costs from
reduced grease consumption
 Both have potential for energy-cost
savings.
SHELL GADUS S5 V100 AND T100 GIVE EXCELLENT
ALL-ROUND PERFORMANCE

Longer grease life

Enhanced energy efficiency Better component protection

 Shell Gadus S5
T100
 Shell Gadus S5
V100
Product A
Better corrosion protection Product B
Product C
Product D

Company name appears here Shell Gadus S5 for electric motors 5/10/21 13
 WHAT IS COMING IN OUR
PORTFOLIO..
New Products:

S4 Open Gear Greases

Mining Calcium Sulfonate
S5 V460 00
Tactic (New generation)

Company name appears here Footer Month 2010

SHELL GADUS S4 OG – OUTSTANDING
PROTECTION

Our newly extended open gear grease

range offers outstanding protection across
all seasons and climates:
 Shell Gadus S4 OGT – for warm
climates and extreme hot weather
 Shell Gadus S4 OGXK – for cold
climates and sub-Arctic winters
 Shell Gadus S4 Multi-Season – our
universal mid-range temperatures
product.
These products are suitable for open
gears on mobile mining equipment such
as shovels, excavators and hoists. They
meet equipment manufacturer
specifications including CAT SD4713,
P&H 520 and P&H 464.
Company name appears here Shell Gadus S4 OG 5/10/21 15
SHELL GADUS RANGE OF OPEN GEAR
LUBRICANTS

Products Applications

Advanced protection for mobile mining equipment that meets the

Shell Gadus S4 OG
latest specifications from leading equipment manufacturers

A comprehensive, versatile range with a long service history and

established reputation for use in mobile and fixed plant
Shell Gadus S2 OG
applications, including gears and journal bearings on mills and
kilns, as well as on wire ropes

Lubricants for fixed plant, including mills and kilns, whatever the
Shell Gadus S2–S4 OG
lubricant delivery system, offering easier gear inspections because
Clear Oils
of the clear lubricant film

A sprayable running-in and repair grease for open gears.

Shell Gadus S3 Repair Smoothes surface roughness, increases contact area for loading
and helps to reduce maintenance requirements

Company name appears here Shell Gadus S4 OG 5/10/21 16

CALCIUM SULFONATE OVERVIEW

Arctic Winter / Cold

Summer / Hot
Conditions Conditions
Temperatures
(-40°C to (-30°C to
(-5°C to 40°C)
10°C) 20°C)

Gadus S2 V220 AD 2

Gadus S2 V30 XKD 1,

Gadus S2 V20 XKD 0 ,
Gadus S3 V460 D/XD 1

Gadus S3 V460 D/XD 2

Gadus S5 V150 XKD 1

Gadus S3 U150 KXD 1 Gadus S3 U460 AXD 2

Company name appears here Shell Global Solutions Month 2010 17

 GADUS S5 V460 00 HUB GREASE UPDATE

Gadus S5 V460 00 exhibits performance advantages in

the following critical characteristics:
• Load carrying capacity as indicated by Timken OK
load
• Oxidative/Thermal stability
• Service life longevity
• Superior fluid film thickness at operational
temperatures
• Reduced roller wear (less visible wear)
• Reduced cage wear (no visible wear)

Company name appears here April 2014 18

 DRIVE UNIT – GENERACIÓN 2 CARACTERÍSTICAS

• Interface digital simple, LCD + botón de calibración

• Seteo más flexible para la frecuencia de lubricación

• Mayor señal luminosa y más brillante, para ayudar a

confirmar coorecta operación aún a distancia
• Mejoras en el diseño facilitan cambio de cartucho (Drive
Unit tiene solo una parte)
• Usa el mismo cartucho existente

• Lubricación confiable, programable y efectiva

• Tactic EMV Generación 2 Drive Unit se entrega con

instrucciones completas de operación.

Company name appears here Shell Global Solutions Month 2010 19