Aerial Ropeway: Vipin Kumar Pandey

Department of Mining Engineering
University Institute of Technology

RGPV SHAHDOL
*AERIAL ROPEWAY
Presented by
Vipin Kumar Pandey
Assistant Professor
An aerial ropeway is an installation in which transportation of material or men is
effected by moving carriers pulled by ropes suspended above the ground.
Types:
On the basis of number of ropes and the mode of transportation, the ropeways
are classified as:
1. Mono-cable Ropeway – the ropeway has a single running endless rope which
both support and moves the carriers.
2. Bi-cable Ropeway- the ropeway has two fixed track ropes along which the
carriers are hauled by an endless traction rope.
3. Twin-cable Ropeway- the ropeway has two pairs of track ropes to support
the carriers and one endless traction rope.
Applicability
Aerial ropeway provides the only economic means of long distance transport over
rough country, hilly and difficult terrain, even it can pass through the congested
areas, marshy lands, nallahs, rivers, forests and important agricultural land.
Aerial ropeways have found wide application in:
1. Transporting and conveying bulk materials between two fixed pts.
2. Aerial dumping of load at any point along the line of route
3. Stocking of materials
4. Dumping of waste materials
5. Transporting of persons in mountainous regions

Advantages:
1. A relatively high transport capacity (upto 500 t/hr)
2. Regularity of service and immunity to all weathers
3. Ability to overcome natural obstructions (rivers, marshy ground etc.)
4. Inherent ability to keep the ground free for other purposes
5. Ability of negotiating steep gradient (70% and over)
6. Possibility of using automation
7. Minimum time lost in transportation
8. Low initial and operating cost and short time for return on capital
Disadvantages:
1. Fixed location of loading station
2. Susceptibility to damage by string winds.
3. The length of the line and transport capacity is limited by economic and
technical consideration.
Bi-cable Ropeway
It has following components:
1. Two track ropes or cables stretched at required tension
2. An endless traction rope for handling the loads,
3. Carriers suspended from the track ropes and hauled by the traction rope
and
4. Machinery and other arrangements for loading and unloading carriers,

suspending the track ropes and driving the traction rope.
Bi-cable aerial ropeway
Scope of applicability and Limitations
 Bi-cable ropeways are suitable for capacities 100 to 400 t/hr and
 lengths up to 6 km in one section of traction rope.
 For capacities less than 100 t/hr and distances less than 300 m, bi-cable
ropeway cannot provide the desirable economy.
Different parts
Ropes:
Track ropes:
 Track ropes are usually locked coil ropes made of large size wires in order to
have longer life.
 Locked coil ropes provide a smooth surface for the movement of carrier
wheel and the surface wear of it is relatively uniform.
 The factor of safety for track rope during installation should be 3 and must
be withdrawn from service when it reduces to 2.5.
 Average life of the rope is 5 to 7 years.

Traction rope:
 Traction ropes are Six-strand lang’s lay with fibre core.
 The rope diameter varies from 12 to 46 mm.
 The factor of safety should be 5 during installation and ropes should be

withdrawn when it comes down to 4.
Carriers:
 A carrier has the carriage, hanger, bucket and grip for traction rope.
 Carriage runs on track rope with wheels, and it runs on the track rope, with
the help of wheels (20 – 30 cm/diameter) mounted on it.
 The number of wheel is 2 for light loads and 4 for medium or heavy loads .
 The hanger is suspended from carriage to make its axis vertical.
 The bucket is supported by the hanger and grip on carriage.
 Three types of carriers are commonly used namely rotating carrier, bottom
discharge carrier and fully enclosed bucket .
Carriers of a Bi-cable
Standard car (Two wheeled and Four wheeled) of
a Bi-cable ropeway for the transport of bulk
Trestles:
 The trestles for bi-cable ropeways provide support to both the track and
traction ropes. as well as giving necessary profile to the ropeway.
 The track ropes rest on the saddles at the top crossbeam and the traction
rope on the sheaves at the cross beam below.
 Trestles are constructed either in steel, reinforced concrete / timber.
 The height of the trestles is usually in the shape of a truncated pyramid.

The ht. of the trestles is usually 8 to 12 m on level ground and spaced at
intervals of 100-250 m. But in a mountainous region, they must be as high
as 100 m and spaced at 500 m or more. The trestles should be erected on
firm ground.
Steel trestles of a Bi-cable aerial
ropeway
Saddles:
 These are rolled steel section bent along their longitudinal central line to
allow rope curvature on the support.
 The upper part of the saddle is grooved to accommodate and support the
track rope.
 For safety against unloading of the rope, the groove dia. should be 1.5 d
and the depth of the groove 0.8d, where d is the diameter of the rope.
Stations:
Loading station:
 Station where carriers are loaded are called loading station and in bi-cable
ropeway it is more complicated than monocable ropeway.
 At the loading stations, the track rope tensioning device is avoided and the
end of it is anchored instead. However the tensioning of the traction rope
may be incorporated.
 At the entry to station, the carrier leaves the track rope and rides on the
station rail and while leaving it, rides back on the rope. To facilitate those,
rope deflecting saddles are put at the transition point.
 The carriers passes through the arrangement of releasing and gripping of the
traction rope movement of the carrier is controlled manually or by running
chain at automatic station.
Unloading station:
 It is the discharged end of the rope way.
 The unloading station should be sufficiently high enough above the ground
level to make possible unloading by gravity.
Intermediate station:
 When a bi-cable ropeway has more than one section, intermediate
stations are provided where it passes from one section to another.
 Arrangements are there for tensioning.
Angle station:
 When it is not possible to take a straight line route, angle station are
provided to change the direction of route.
 Here the track ropes of adjacent arms terminate by means of anchorage

or tensioning arrangement.
Examples:
The following are the particulars of the different ropeways operating in jharia
coalfield, India. These are only meant for transportation of sand in the different
collieries:-
 Loyabad ropeway- its starting point is river damodar (villages Jatudih,

Ganeshadih, Jarma and Petia, district Dhanbad ). The length of the
ropeway is 21,777 m.
 Terminating and serving points are
1. Badroochuck colliery
2. Mudihih colliery
3. Mudihih-Tentulmari colliery
4. Loyabad colliery
 Sijua-Malkera ropeway- its starting point is river damodar( village tangabad,
district Dhanbad). The length of the ropeway is 14,346 metres.
 Terminating and serving points are-
1. Sijua colliery
2. Malera colliery
 Potkee-kankanee ropeway- its starting point is river damodar (village

Dhawardah, district Dhanbad). The length of the ropeway is 22,265 metres.
 Terminating and serving point are-
1. Kankanee colliery
2. Potkee colliery
*THANK YOU

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What are the different types of aerial ropeways?

What are the different types of aerial ropeways?

What are some common applications of aerial ropeways?

What are some common applications of aerial ropeways?

Department of Mining Engineering

University Institute of Technology

Aerial ropeways have found wide application in:

1. Transporting and conveying bulk materials between two fixed pts.

2. Aerial dumping of load at any point along the line of route

4. Dumping of waste materials

5. Transporting of persons in mountainous regions

2. Regularity of service and immunity to all weathers

3. Ability to overcome natural obstructions (rivers, marshy ground etc.)

4. Inherent ability to keep the ground free for other purposes

5. Ability of negotiating steep gradient (70% and over)

6. Possibility of using automation

7. Minimum time lost in transportation

2. Susceptibility to damage by string winds.

1. Two track ropes or cables stretched at required tension

2. An endless traction rope for handling the loads,

4. Machinery and other arrangements for loading and unloading carriers,

 lengths up to 6 km in one section of traction rope.

 Average life of the rope is 5 to 7 years.

 The rope diameter varies from 12 to 46 mm.

 The factor of safety should be 5 during installation and ropes should be

 The hanger is suspended from carriage to make its axis vertical.

 The bucket is supported by the hanger and grip on carriage.

 Trestles are constructed either in steel, reinforced concrete / timber.

 The height of the trestles is usually in the shape of a truncated pyramid.

 Arrangements are there for tensioning.

 Here the track ropes of adjacent arms terminate by means of anchorage

 Loyabad ropeway- its starting point is river damodar (villages Jatudih,

 Terminating and serving points are

 Terminating and serving points are-

 Potkee-kankanee ropeway- its starting point is river damodar (village

 Terminating and serving point are-

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