004 - Cat-6040AC - CAMP-SIL-BCS4 - E-Motor and Powertrain

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Hydraulic Mining Shovel

6040AC (e-drive) with CAMP/SIL and BCS4

04. E-Motor and Powertrain

Matthias Aust - 2014


Superstructure Service Training

Oil Cooler Module Hydraulic Oil Tank

Pump
Drive
Gearbox

Coupling

Electric
Motor
Batteries

Control Cabinet High Voltage


400V Switch Cabinet
Switch Cabinet
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6040AC – Power Train Service Training

3
Electric Motor Service Training

Grease Bearings all 4000hrs 80gr. (Motor Remove cover


running) all 40.000hrs and
clean grease out.

Remove cover all 40.000hrs


and clean grease out.

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Coupling Service Training

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Pump Drive Gearbox Service Training

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Pump Dive Gearbox Service Training

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Pre Chamber Lubrication Service Training

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Pump Assembly Service Training

Gearbox
Circulation 2 Hydraulic
3 Swing Pumps Cooling Pumps
Pump
(Center)

2 Hydraulic Cooling
Fan Dirve Pumps

2 Hydraulic
Cooling Pumps

Servo Pumps
(duo pump)

4 Main Pumps

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Gearbox Oil Cooling System < 55°C Service Training

Cold Gearbox Oil [G] Oil Temperature


Thermostat Valve
Hot Gearbox Oil 55 – 70°C

[T]

[D]
0,5 bar
Pressure
Switch
Radiator
[A]

1,0 bar
Check Valve [R]
[B]

Contamination Contamination
Switch - Pump Indicator
Cooling Pump [E] [F] [H]

[C]

Filter
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Gearbox Oil Cooling System > 55°C Service Training

Cold Gearbox Oil [G] Oil Temperature


Thermostat Valve
Hot Gearbox Oil 55 – 70°C

[T]

[D]
0,5 bar
Pressure
Switch
Radiator
[A]

1,0 bar
Check Valve [R]
[B]

Contamination Contamination
Switch - Pump Indicator
Cooling Pump [E] [F] [H]

[C]

Filter
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Gearbox Cooling System Service Training

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