Powersynth: Multi-Chip Power Module Layout Synthesis: Application of Fast Design Optimization Tools For Mcpms

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AN NSF

SPONSORED
CENTER

Howard University | Stanford University |


University of Arkansas | University of Illinois at Urbana-Champaign

PowerSynth: Multi-Chip Power Module Layout Synthesis

Application of fast design optimization tools for MCPMs SYSTEMS

• Able to search and find global optimum in complex


search space
• Provides a range of optimized solutions rather than
ENABLING TECHNOLOGY
one solution
• Reduce design time by 10,000 times with faster
models
• Reliability of optimized modules increase rapidly FUNDAMENTALS

• Extend to EMI and mechanical reliability

Vision: New layout structures can be incorporated into the tool


which allows reduction in cost, size and materials THRUST 1 THRUST 2 THRUST 3

Methodology
Key Features
• 10,000 times faster than FEM analysis
• FAST thermal model
• Lumped element. Heat flux distribution network modeled as rectangular contours
• Automated mesh generation (Gmsh), and open-source FEM solver (Elmer)
• FAST electrical parasitic model
• Parasitic R and L modeled by micro-strip transmission line structure
• Parasitic C is modeled by closed-form equation
• Parasitic extraction: a graph network representation (nodes and edges)
• A framework for complex module design
• Technology Library database holds material data for each layer
• Quick and easy-to-draw topology stick diagram
• Projects can be saved and shared between different work
• True multi-objective optimization
• User-defined performance measures
• Efficient and fast optimization using NSGA-II
• Data analysis and export
• Multiple solutions between trade-offs
• Exported design can be analyzed in other tools or exported for manufacture (FEM, SolidWorks,
etc.)

Main Results
Loop Lower Gate Upper Gate Max. MOSFET
Layout Name Ind. Loop Ind. Loop Ind. Temp. Std. Dev.
Temp.
Conventional 7.45 nH 9.37 nH 8.08 nH 412 K 0.713 K
Hand

PN 1.72 nH 3.41 nH 3.62 nH 458 K 0.362 K


Layout A
A 1.59 nH 3.00 nH 3.14 nH 457 K 0.298 K
Optimized

B 3.46 nH 2.99 nH 3.105 nH 457 K 0.310 K

Hand
Designs Layout B

Conventional Layout PN Layout


PowerSynth Optimized Designs

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