Wheels, Pulleys and Gears

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Wheels, pulleys and

gears
The Wheel
Possiblythe most important mechanical invention
ever made.
From the tiny gears in a watch to cars and computers,
nearly every machine constructed since the Industrial
Revolution (in the early nineteenth century) uses a
wheel in its design.
Earliest
known application was a potter’s wheel, used
in Mesopotamia (modern day Iraq) around 3500 BC.
Probably first used for transportation on chariots in
this region around 3200 BC.
Wheels can be levers
A wheel on an axle is actually a special kind of lever.
The wheel acts as a lever and the pivot is the centre
of the axle.
Wheels can act as force multipliers or speed
multipliers.
◦ Steering wheels are force multipliers, the larger the
steering wheel, the easier the axle will be to turn.
◦ Car wheels operate as speed multipliers in the opposite
manner to the steering wheel. A large force is supplied to
the axle of the wheel by the motor which makes the wheel
move faster.
Pulleys
A pulley is like a wheel with
a groove around it into
which a cable or rope can fit.
It also acts like a lever, with
its axle as the pivot.
Simple pulleys allow us to
lift upwards by pulling
downwards.
They do not alter the size of
the force applied, just the
direction.
Pulleys
To increase the size of the force, we
need to use a system involving more
than one pulley.
We need to apply a force over a
greater distance, but multiple pulleys
allow us to lift large loads with
minimal effort. They act as a force
multiplier.
The multiple pulley system shown in
the picture is called a ‘block and
tackle’.
The ‘block’ is the outer casing around
the pulley wheels, and the ‘tackle’ is
the cable or rope connecting them.
Using pulleys
To calculate the effort
required to lift the load we
divide the load by the
number of ropes (do not
count the rope that goes to
the effort).
The image on the right
shows a four pulley system.
The person lifting the
200kg load experiences a
pull equal to only 50kg
(200kg/4).
Pulley question 1
What is the maximum
load that can be lifted with
this system?

For every 2 metres the


rope is pulled through
what height does the load
rise off the ground?

What is the mechanical


advantage?
Pulley question 2
What is the minimum
effort that must be
applied to lift the load?

For every 2 metres the


rope is pulled through
what height does the
load rise off the ground?

What is the mechanical


advantage?
Pulley question 3
What is the maximum
load that can be lifted with
this system?

For every 2 metres the


rope is pulled through
what height does the load
rise off the ground?

What is the mechanical


advantage?
Gears
Gears or cogs are like wheels with teeth
that mesh together.
When one gear turns, the one it interlocks
with also turns, but in the opposite
direction.
Sometimes gears are joined by a chain,
such as in a bicycle or the overhead cam
shaft in some car engines.
Driving and Driven Gears
The cog that turns first is
called the driving gear.
Gears that are made to turn by
this are called driven gears.
Ifthe driving gear is smaller
than the driven gear, the
system acts as a force
multiplier.
Ifthe driving gear is larger
than the driven gear, then the
system acts as a speed
multiplier.
Idler Gears
An idler gear can be
used in a gear
combination to make
the driving and
driven gears rotate in
the same direction.
Bevelled Gears
Bevelled gear wheels
are positioned at
right angles to each
other
This changes the
plane of rotation.
Used in hand-drills
and in many other
machines.
Rack and pinion gears
Rack and pinion gears
are made up of a row
of teeth (called the
rack), and a gear wheel
that rolls on top of this.
One use of this type of
system is to stop
mountain trains
slipping on steep
slopes.
Bicycle Gears
 A bike with twenty-one gears gives us
a choice of twenty-one possible
gearing combinations.
 The front chain wheel has three
sprockets and the rear wheel has
seven.
 To select the lowest gear, we use the
largest rear sprocket and the smallest
chain wheel sprocket.
 This combination of gears makes it
easier to go up hills.
 To select the highest gear, we use the
largest chain wheel sprocket and
smallest rear wheel sprocket.
 The combination of a large front
sprocket and a small rear sprocket
makes the bike go faster.
Bicycle Gears
The gears used in a
bicycle are called
sprockets.
The pedal and crank are
attached to a gear
sprocket called the chain
wheel.
A chain connects this to
the rear sprocket.
Pedalling turns the chain
wheel, which turns the
rear wheel, via the chain.
Gear Ratios
Are calculated by
dividing the number GR = teeth on driver
of teeth on the teeth on driven gear
driving sprocket by
the number of teeth Example:
on the driven  If the driving gear has 9
sprocket. teeth and the driven gear
has 3
 GR=9/3=3
Gear ratio question 1
Gear "B" has 36 teeth
and gear "A" has 12.

Calculate the gear


ratio of this gear train
if "B" is the driver.
Gear ratio question 2
Look at the image on
the right. Gear "B"
has 12 teeth and gear
"A" has 24.

Calculate the gear


ratio of this gear train
if "B" is the driver.

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