Hydro Sales Training: Ray Jensen 10 July 2007

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The document discusses hydroelectric power plant monitoring, components, customers, and factors that influence power generation.

The main components discussed are the generator, stator, rotor, wicket gates, and spiral case.

Key customer attributes mentioned include partnerships, internal resources, R&D focus, and becoming more business focused.

Hydro Sales Training

Module 3

1. More Hydro
Information
2. Advanced Hydro
Condition Monitoring
Ray Jensen
10 July
2007

© 2007 General Electric Company. All rights reserved.


What are we targeting
•High Revenue/High cost of repair units
– 3500/System 1/Services
– Large Plants

•Smaller units
– 1900/65
• Problem units
•Get in early!

© 2007 General Electric Company. All rights reserved.


General Hydro Customer
Attributes
•Partnerships
•Internal resources available
•R&D
•Becoming more business focused

© 2007 General Electric Company. All rights reserved.


Business Drivers
• Different machine operation regimes
• Support of general budgets
• Remote dispatch and operation
• Availability
• Safety
• Waste of fuel

© 2007 General Electric Company. All rights reserved.


Typical condition monitoring
Process
Data
Turbine
Controller

© 2007 General Electric Company. All rights reserved.


Hydro Specific CM
System 1
• Hydro specific plots
• Multi Mode data storage
• Ruledesk

Services
• Diagnostic Hydro
Experience
• Installation Experience

© 2007 General Electric Company. All rights reserved.


Hydro Specific Sensors
Partial Discharge
• Iris Power preferred
provider
• Industry Standard

Magnetic Flux
• Iris Power preferred
provider

Seal Ring/Blade Tip


Clearance
• Unusual measurement
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© 2007 General Electric Company. All rights reserved.


Hydro Measurements
Generator Stator
Specific Applications

• Frame Vibration
– Velocity or low-frequency
Temperature
accelerometer
• Stator
Rotor
• Temperature • Bearings
Gates– RTD or thermocouples

ons
• Generator Coolers
stay vane
• Partial Discharge

Process Variables
– Third-party Partial Discharge
Analyzer (PDA) system
existing
ADA
or- • Flow Rate
ducer
• Wicket gate or needle
position
wicket gate
• Generator MW

© 2007 General Electric Company. All rights reserved.


Questions?

© 2007 General Electric Company. All rights reserved.


Pictures

Boundary Dam
in NW
Washington
state. 6 units,
1.1 GW total
Pictures

Boundary
Dam
Generator
Pictures

Coupling
Bolts
12

© 2007 General Electric Company. All rights reserved.


Pictures

Rotor section (1
of 2) for 13

Boundary Dam
© 2007 General Electric Company. All rights reserved.
Pictures

Francis turbine
wheel (runner)
for Boundary
Dam
Pictures

Boundary
Dam Stator
core with
rotor
Pictures
St Lawrence Dam
straddling US –
Canada border in
upstate New
York. 32 units
total, ~2GW

16

© 2007 General Electric Company. All rights reserved.


Pictures
Jaybird powerhouse
in Eastern
California. 2 units,
~140 MW total

17

© 2007 General Electric Company. All rights reserved.


Pictures
Replacement pelton
wheel for Jaybird
Powerhouse.

18

© 2007 General Electric Company. All rights reserved.


Pictures
Installed Bently
Nevada Air Gap
Sensor.

19

© 2007 General Electric Company. All rights reserved.


Key Components

20

© 2007 General Electric Company. All rights reserved.


Key Components
Generator –
Stator support
frame as seen
from the outside

21

© 2007 General Electric Company. All rights reserved.


Key Components
Generator –
Stator from
above. Stator
core in gray,
stator frame in
blue

22

© 2007 General Electric Company. All rights reserved.


Key Components

Generator – Stator laminations, entire stator core is


made up of stacks of very thin steel laminations
attached to stator frame 23

© 2007 General Electric Company. All rights reserved.


Key Components
Generator – Stator
windings thread
through ‘fingers’ of the
stator core laminations.
Windings are in red,
black components are
the rotor and rotor
poles.

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© 2007 General Electric Company. All rights reserved.


Key Components
Generator – Rotor
• Poles are wound with
wire and a DC voltage is
applied to generate a
magnetic field.

25

© 2007 General Electric Company. All rights reserved.


Key Components
Wicket Gates and
spiral case deliver
water through the
turbine

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© 2007 General Electric Company. All rights reserved.


Power Generation
• Salient pole generators – All hydro-turbine generators
utilize this style of synchronous generator which consist
of individually wound poles.

• Speed control critical – For synchronization to the power


grid
– Wicket gates (or Needles for Pelton style turbines)– Control water
flow to regulate speed and power output
– Governors – Provides feedback loop to control wicket gate position

• Peaker vs Base Load – Hydros are used for either


application due to amazing operational flexibility.

27

© 2007 General Electric Company. All rights reserved.


Power Generation
How the plant works
• http://www.wvic.com/hydro-works.htm

How a generator works


• http://www.wvic.com/how-gen-works.htm

How a hydro facility works


• http://people.howstuffworks.com/hydropower-plant.htm

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© 2007 General Electric Company. All rights reserved.

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