Industry 4.

0
 What is Industry 4.0

Introduction:

cyber-physical systems
Connected Factory
Smart Industry
I4

Industry 4.0
Industrie 4.0
4th Industrial Revolution

Smart factory
I 4.0
 What is Industry 4.0

Introduction:
 What is Industry 4.0

Introduction:

Industry 4.0 is developed modal of "smart factory“, which commonly referred to as

the fourth industrial revolution.

The term "Industrie 4.0“, originates from a project in the high-tech strategy of
the German government, which promotes the computerization of
manufacturing.
The term "Industrie 4.0" was revived in 2011 at the Hannover Fair

Design Principle

Within modular structured smart factories, cyber-physical systems

monitor physical processes, create a virtual copy of the physical
world and make decentralized decisions.
Over the Internet of Things, cyber-physical systems communicate
and cooperate with each other and with humans in real-time both
internally and across organizational services offered and used by
participants of the value chain.
 What is Industry 4.0

Detailing: Nine technologies - the building blocks of Industry 4.0.

1. Simulation

2. System Integration

3. Internet of Things

4. Cyber Security

5. Cloud Computing

6. Additive Manufacturing

7. Augmented Reality

8. Big Data

9. Autonomous Robots
 Nine technologies
the building blocks of Industry 4.0

Simulation:

System Integration
Simulations will be used more extensively

Internet of Things in plant operations to leverage real-time data

and to mirror the physical world in a virtual model, which can
Cyber Security include machines, products, and humans.

Cloud Computing

It will allow operators to test and optimize the machine settings for the next product in line
Additive Manufacturing in the virtual world before the physical changeover, thereby

driving down machine setting times and

Augmented Reality
Increasing quality.
Big Data

Autonomous Robots
 Nine technologies
the building blocks of Industry 4.0

Simulation
With Industry 4.0, companies,

System Integration:
departments,
Internet of Things

Cyber Security
functions, and

Cloud Computing
capabilities will become much

Additive Manufacturing

Augmented Reality
more interconnected, as cross-company, universal data-integration networks evolve

Big Data
and enable truly automated value chains.
Autonomous Robots
 Nine technologies
the building blocks of Industry 4.0

Simulation
The Internet of Things (IoT) is the network of physical devices, vehicles, appliance,
System Integration and other items embedded with electronics,
software,
Internet of Things: sensors,
actuators, and connectivity which
Cyber Security

enables these things to connect and exchange data, creating opportunities for more
Cloud Computing
direct integration of the physical world into computer-based systems.

Additive Manufacturing

Augmented Reality This will allow field devices to communicate and interact both with one another and with more

centralized controllers, as necessary. It will also decentralize analytics

Big Data
and decision making, enabling real-time responses, resulting in efficiency improvements,
economic benefits, and reduced human exertions
Autonomous Robots
 Nine technologies
the building blocks of Industry 4.0

Simulation
With the increased connectivity and use of standard communications protocols

System Integration that come with Industry 4.0, the need to protect critical industrial systems and

Internet of Things manufacturing lines from cyber security threats increases dramatically.

Cyber Security:

Cloud Computing As a result, secure, reliable communications as well as sophisticated identity

and access management of
Additive Manufacturing
machines and users
are essential.
Augmented Reality

Big Data

Autonomous Robots
 Nine technologies
the building blocks of Industry 4.0

Simulation More production-related undertakings will require increased data sharing

across sites and company boundaries.
System Integration

Internet of Things

Cyber Security

Cloud Computing:

Additive Manufacturing

Augmented Reality

Big Data
As a result, machine data and functionality will increasingly be deployed to the cloud, enabling more
Autonomous Robots data-driven services for production systems..
 Nine technologies
the building blocks of Industry 4.0

Simulation Companies have just begun to adopt additive manufacturing, such as 3-D printing, which they
use mostly to prototype and produce individual components.
System Integration

Internet of Things

Cyber Security

Cloud Computing:

Additive Manufacturing:

Augmented Reality

Big Data

With Industry 4.0, these additive-manufacturing methods will be widely used to produce
Autonomous Robots
small batches of customized products that offer construction
advantages, such as complex, lightweight designs.
 Nine technologies
the building blocks of Industry 4.0

Simulation Augmented-reality-based systems support a variety of services, such as selecting parts in a

warehouse and sending repair instructions over mobile devices.
System Integration

These systems are currently in their infancy, but in the future, companies will make much broader use
Internet of Things
of augmented reality to provide workers with real-time information to improve decision
making and work procedures.
Cyber Security

Cloud Computing:

Additive Manufacturing

Augmented Reality:

Big Data

Autonomous Robots
 Nine technologies
the building blocks of Industry 4.0

Simulation

System Integration

Internet of Things

Cyber Security

In an Industry 4.0 context, the collection and comprehensive evaluation of data from many different
Cloud Computing:
sources—production equipment and systems as well as enterprise- and customer-management
Additive Manufacturing
systems—will become standard to support real-time decision making.
Augmented Reality

Big Data :

Autonomous Robots
 Nine technologies
the building blocks of Industry 4.0

Simulation
Robots will eventually interact with one another and work safely side by side with humans and
System Integration learn from them.
These robots will cost less and have a greater range of capabilities than those used in manufacturing
today..
Internet of Things

Cyber Security

Cloud Computing:

Additive Manufacturing

Augmented Reality

Big Data

Autonomous Robots:
 8 Benefits
of Implementing Industry 4.0
1. Higher Productivity
The ability to manufacture different / variants of products, at higher speeds and quality, by improving
supply chain and distribution facilities, faster decision making.
 This allows the Smart Factory to run at much greater efficiency.

2. Agile Processes
Flexible manufacturing allows for shorter production runs (minimum order qty) and more customization
(variants of products), by improving the product range, mix and scalability.
 This allows the company to collaborate with customers and suppliers over their specific needs and to
accommodate any constraints.

3. Rapid Innovation
Experiments and prototyping can be performed quickly and even virtually using 3D design capabilities by
involving customers, suppliers and employees in the entire design and production process .
 This leads the business to better decision outcomes.

4. Reduced Costs
High levels of automation in Industry 4.0 require fewer people by ensuring less wasted materials and manpower.
 This results in more efficient operation, with the effect of a direct lowering of operating costs.
 8 Benefits
of Implementing Industry 4.0
5. Increased Revenues
The opportunity for the Smart Factory to supply higher value and better quality products to larger markets
 This means that customer loyalty and more stable contracts can be achieved.

6. Better workplace
Staff are valued and supported by the addition of technology to their functional operations.
 This provides Comfort workstations, improved training and collaboration make for safer and more fulfilling roles which
ensure development within the company.

7. Improved Communication
High volumes of detailed data is collected, stored, processed and shared. This providing valuable
information about every step of the planning and production stages, reaching even further to inform service and support.
 This gives better information flow facilitates scheduling and prevents downtime or breakdowns.

8. Customer Satisfaction
Providing the customer with perfect quality at low cost and timely delivery, Industry 4.0 operation makes
customers happy.
 Quick resolution of issues and excellent service ensures that they won't ever go anywhere else.
 Challenges
in Implementing Industry 4.0

 Reliability and stability needed for critical machine-to-machine communication (M2M), including very short and stable
response time

 Need to maintain the integrity of production processes

 Need to avoid any IT breakdown, as those would cause expensive production halt.

 Lack of adequate skill-sets to expedite the march towards fourth industrial revolution

 Threat of redundancy of the corporate IT department

 General reluctance to change by stakeholders

 Loss of many jobs to automatic processes and IT-controlled processes, especially for lower educated parts of society

 Low top management commitment

 Unclear legal issues and data security

 Unclear economic benefits/ Excessive investment

 Insufficient qualification of employees

Thank You !
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