This document lists 25 nonconformities (NCRs) found during an internal or external audit of an organization's quality management system. Some key issues include a lack of defined responsibilities for quality management, incomplete corrective actions from previous audits, non-compliance with maintenance and inspection plans, and missing validation and monitoring processes. Overall the audit found gaps in implementing and ensuring the effectiveness of the quality system per the requirements of ISO 9001.
This document lists 25 nonconformities (NCRs) found during an internal or external audit of an organization's quality management system. Some key issues include a lack of defined responsibilities for quality management, incomplete corrective actions from previous audits, non-compliance with maintenance and inspection plans, and missing validation and monitoring processes. Overall the audit found gaps in implementing and ensuring the effectiveness of the quality system per the requirements of ISO 9001.
This document lists 25 nonconformities (NCRs) found during an internal or external audit of an organization's quality management system. Some key issues include a lack of defined responsibilities for quality management, incomplete corrective actions from previous audits, non-compliance with maintenance and inspection plans, and missing validation and monitoring processes. Overall the audit found gaps in implementing and ensuring the effectiveness of the quality system per the requirements of ISO 9001.
This document lists 25 nonconformities (NCRs) found during an internal or external audit of an organization's quality management system. Some key issues include a lack of defined responsibilities for quality management, incomplete corrective actions from previous audits, non-compliance with maintenance and inspection plans, and missing validation and monitoring processes. Overall the audit found gaps in implementing and ensuring the effectiveness of the quality system per the requirements of ISO 9001.
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NCRs
No Statement Clause(s)
1 (Control of measuring and monitoring devices)
excluded in the scope of quality management 7.6 / system as stated in the quality manual but no clear 4.2.2 justification mentioned and it implemented in real work 2 Responsibilities and authorities towards the quality 5.5.1 management system are not defined on the job description of all functions at all levels 3 There are 8 NCRs raised form last internal audit and correction done in a good manner however the 8.2.2/ corrective actions and evaluation of effectiveness 8.5.2 need to be conducted No Statement Clause(s)
4 The output of management review meeting not
converted to corrective actions as per required by 5.6.3 management review procedure QP-011 5 The maintenance program for JAN & FEB 2013 not conducted as per required by 2013 maintenance 6.3 / 7.5.1.c plan. 6 User satisfaction survey found available for ten 8.4 users, but there was no analysis of these data. 7 Preventive maintenance for X-ray equipment not 6.3/7.5.1.c/ conducted as per planned due to lack of spare 7.6 parts. 8 In the material stores auditor noticed that there were no tags or stickers to show the inspection status of the 7.5.3/7.5. materials. No Statement Clause(s)
9 Actions to eliminate the causes of potential
nonconformities in order to prevent their 8.5.3 occurrence not found satisfactory 10 The scope of quality manual need to be clear and 4.2.2.b brief. 11 Use of statistical techniques need to be more advance. 8.1 12 Recommendation for management review input need to be conducted from a number of sources. 5.6.2 13 Translation of some directions in the quality policy in to SMART objectives not fully conducts. 5.4.1 No Statement Clause(s)
14 Some used records and W/I are not fully identified
and controlled 4.2.3 15 Statutory and regulatory requirements applicable to the service are not fully identified in form CTAF-01- 5.1.a, 04. 7.2.1c 16 Customer complaints and their recommendations 7.2.3.c need to be conducted with cooperation of other parties in the airport or to find creative way. 17 In the Food Analysis Laboratory two operators 6.4/6.2.2.d were not wearing nylon caps No Statement Clause(s)
18 In the Quality Manager’s office auditor reviewed a
number of internal audit reports. Auditor noted that 8.2.2 regularly in all audit rounds for past two years some 70% of nonconformances were noted in the design department. The procedures required auditing all departments at six monthly intervals and this was followed strictly ever since implementation of the system. 19 There are no suitable methods to demonstrate the 8.2.3 ability of the processes to achieve planned results. 20 In the production hall auditor noticed two weighing 7.6 machines. Weighing machine serial no. 1624 had an affixed label stating due date for calibration which was over 4 months ago. Weighing machine serial no. 1636 had no calibration label attached. No Statement Clause(s)
21 There is no specific action for monitoring customer
perception. 8.2.1
22 Before an audit in the Design Department in XYZ
7.3.6 Ltd. the auditor reviewed the Design and Development Manual and noticed that it did not contain procedures for design validation. During the audit the auditor reviewed the documentation pertinent to a selection of ten completed projects # 99/007, 99/010, 99/020, 99/025, 99/031, 99/042, 99/051, 99/054, 99/062 and 99/070 and was unable to find any records of design validation activity. Design Director explained that as every design was unique and one off the requirement for design validation was not applicable to the products they were designing. 7.3.6 No Statement Clause(s)
23 There are no clear actions to ensure the
effectiveness of the quality management system 8.5.1 through the use of the quality policy, quality objectives, audit results, analysis of data, corrective and preventive actions and management review. 24 QC Records not indicate the person(s) authorizing 8.2.4 release of product for delivery to the customer. 25 Manual handling used due to lack of handling 7.5.5/ equipment 6.4/ 5.1.e
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