Dyeing of Cellulosic Fabrics With Reactive Dyes
Dyeing of Cellulosic Fabrics With Reactive Dyes
Dyeing of Cellulosic Fabrics With Reactive Dyes
OH
O O HO O
O
OH O O
O OH
OH CH2OH OH
Sulphur Others
15% 2%
Reactive
48%
Vat
16%
Direct
19%
Vat 48%
16%
Dire c t
19%
no residual peroxide !
CHT-CATALASE BF
MEROPAN BRE
CHT-CATALASE FTS 40
• bleach reactive
95 °C / 203 °F,
MEROPAN
BRE dyeing
30 min
• cool down to process
80 - 90 °C/ > pH 10
If necessary
176 - 194 °F 15 min check rinse, refill
pH - and
H2O2
O H CHT-
H
O
O
H + CATALASE
BF
H O
H2O O2
H2O
+
The catalase accelerates the reaction but is not used up and will
be continuously efficient.
The catalase does not have any influence on the dyestuff, therefore it can
be dyed directly without intermediate rinsing process.
20 - 60 °C / 68-140°F 20 - 40 °C / 68-104 °F
pH range: 4 - 9 6-9
time: ~ 10 min ~ 10 min
0.3 - 0.6 g/l 0.3 - 0.6 g/l
at 20°C / 68°F
1 part CHT-CATALASE BF = 1 part CHT-CATALASE FTS 40
at 40°C / 104°F
1 part CHT-CATALASE BF = 1.5 parts CHT-CATALASE FTS 40
1 2 3 4 5 6 7 8 9 10 11 12 pH-value
Application requirements:
H2O2 bleach
Rinse
Fresh bath (check pH)
Add catalase
Treat 10 - 15 min at required temperature
Remaining peroxide control, e.g. with Merck® test stripes
Dyeing in the same bath
MEROPAN BRE
CHT-CATALASE BF
1 part H2O2 35% = 0.167 part CHT-CATALASE BF
1 kg H2O2 35% 0.167 kg CHT-CATALASE BF € 0.93
C H T a n tic r e a s e a g e n ts a n d lu b r ic a n ts
fo r c e llu lo s ic s a n d b le n d s
B IA V IN 1 0 9 B IA V IN G L M B IA V IN B P A B IA V IN T C C
e m u ls ifie d fa t c o m p o u n d s u lf a te d f a t s p o ly m e r ic a m id e s p o ly e th y le n e e m u ls io n
c o n c e n tra te d p ro d u c t u n iv e r s a lly a p p lic a b le n o n io n ic
a n io n ic a n io n ic n o io n ic c h a r a c te r
SARABID
SARABIDLDR
LDR==dyebath
dyebathconditioner
conditioner
Dyeing Department Technical Weeks - 03.07. 02 Susanne Ehret 22
Dyebath conditioner
without auxiliary
without auxiliary
without auxiliary
without auxiliary
Increase
of dye
solubility
excellent rinse
to remove electrolyte, alkali, residual dyes
wash off
to release and outward diffusion of dye
hydrolysates
cationic fixation
to reach the fastness level
Dyeing Department Technical Weeks - 03.07. 02 Susanne Ehret 32
Demand on a washing agent for reactive dyes
60 57
COTOBLANC NSR
% w ash off dye
50
40
content
30 25
Benefit
20 14
reduced rinsing bath after soaping
10 3,50 2 0,1
0
70°C 70°C 95°C 70°C 50°C 20°C
10 min each
95°C 70°C 50°C 20°C
203°F 158°F 122°F 68°F
Dyeing Department Technical Weeks - 03.07. 02 Susanne Ehret 38
Determination of the washing off behaviour
Special washing test method to evaluate the removal of reactive dye hydrolysate
from the fiber
2x adjacent adjacent
Basic fabric soaped fabric fabric 1 fabric 2 10 °dH
without
auxiliary
0.25 g/l
COTOBLANC NSR
0.5 g/l
COTOBLANC NSR
cationic aftertreatment
is recommended
as an extra insurance and
an essential operation
application : 2 - 3 %
Wash fastness 60°C EN ISO 105 - C06 - C2S Water fastness EN ISO 105 - E01
CO CV CO WO
Direct dyes
in pad application dye hydrolysate spots can occur if the reactive dyeings are not
rinsed and washed off satisfactioned
application: 2 - 3 %
CA CO PA PES PAN WO
without fixative
2 % REWIN ACP
without fixative
2 % REWIN ACP
Direct dyes
application: 2 - 3 %
Wash fastness 40°C EN ISO 105 - C06 - A1S Water fastness EN ISO 105 - E01
CO CV CO WO
without fixative without fixative
2 % REWIN TN 2 % REWIN TN
2% REWIN ST 2 % REWIN ST
Direct dyes
Tubantin yellow GR
Tubantin orange GGLN 200 %
Tubantin pink 2 B
Tubantin red F 3 B conc.
Tubantin bordeaux 2 BL conc.
Tubantin rubine 5 B
Tubantin violet BL 200 %
Tubantin blue BRR h.c.
Tubantin blue GLL 300 %
Tubantin green 5 GL conc.
Tubantin brown GGL
Tubantin brown BL
Tubantin grey CGLL
without fixative
3.5 % REWIN OS
without fixative
3.5 % REWIN OS
TN 2.0 – 3.0 + + + + + +
+ well suitable
(+) suitable to a certain extent
- not suitable
80 176
40 104
add salt
20 68
add auxiliaries add wash auxiliary add
add dye fixative
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320
Dyeing recipe Wash off Cationic fixing
0.1 - 0.3 g/l BIAVIN 109 or 0.2 - 0.5 g/l COTOBLANC NSR
or 2.0 - 3.0 % REWIN ACP
1.0 - 2.0 g/l BIAVIN BPA / TCC
1.0 - 2.0 g/l MEROPAN DPE or
1.0 - 2.0 g/l SARABID LDR
or 2.0 - 2.5 % REWIN TN
x % reactive dye 1.0 - 3.0 g/l COTOBLANC CSL or ...
y g/l salt or
z g/l alkali (NaCO3/NaOH) 1.0 - 3.0 g/l COTOBLANC KRS
Just contact us !
Dyeing Department Technical Weeks - 03.07. 02 Susanne Ehret 68