WELCOME

Sinamics S120
The new
drive system
for demanding drive
applications in machine
building
and plant construction
By:-
Moghees Ahsan
Dy.Mgr.(ETL-ISP)
1. Basics of AC motors
Basics of induction motors
Induction Motors - Principle of Operation
Induction Motors - Number of Poles
Motor Data
2. Basic of Drives and Controls

An Ac drive is a device
that is used to control
the speed of an
electrical motor. The
speed is controlled by
changing the frequency
of the electrical supply
to the motor. Its also
gives some addition
protection to the motor.
Operation at mains supply
Operation with converter
Principle of operation
DC link voltage
Driving and braking mode
Regenerative operation
Inverter Module: Pulse-width-modulation
Operation with converter

The speed/torque
characteristic
in "bold" print represents the
motor's characteristic when it
is operating directly on the
mains supply at rated
frequency frated and rated
voltage Vrated.
Induction Motors - Characteristics for converter operation
Configuring steps
Determination of the drive components
Let’s Start
SINAMICS S120
For high performance / dynamic drive applications

Top-10 tech specs

SINAMICS S120
Positioning in the SINAMICS AC LV drives family
Categories wise

V-Series G-Series S-Series

Value General System

Features • Basic performance • Efficient general performance • High performance
• Ease of use • Range of applications • Highest functionality
• Ruggedness • High usability • Flexibility

Closed-loop Control
Perfomance
Integration into Automation
Systems
Energy Recovery Topology —

Integrated Safety —
Functions
 Positioning in the SINAMICS AC LV drives family
Configuration and function wise
Installation Control Specialized Function Communication
Multi-Axis /
Performance SINAMICS Component Distributed Enclosed V/Hz Vector Servo Positioning Common DC PROFINET EtherNet/IP

Basic V20 ✔ ✔
Standard G110D ✔ ✔
Performance
G110M ✔ ✔ ✔ ✔ ✔
G120C ✔ ✔ ✔ ✔ ✔
G120 ✔ ✔ ✔ ✔ ✔ ✔
G120D ✔ ✔ ✔ ✔ ✔ ✔
G120E ✔ ✔ ✔ ✔ ✔ ✔
G130 ✔ ✔ ✔ ✔ ✔
G150 ✔ ✔ ✔ ✔ ✔
High S110 ✔ ✔ ✔ ✔
Performance /
Servo S120 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
S120M ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
S120 CM ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
S150 ✔ ✔ ✔ ✔ ✔
 Positioning in the SINAMICS AC LV drives family
Features wise
Pump, Fan, Safety Power Active Front Liquid Cooled Low Harmonics Seismic
Performance SINAMICS Compressor Focus Integrated Regeneration End Option Certified

Basic V20 ✔
Standard G110D
Performance
G110M ✔ ✔
G120C ✔
G120 ✔ ✔
G120D ✔ ✔
G120E ✔ ✔ ✔ ✔ ✔
G130 ✔ ✔
G150 ✔ ✔
High S110 ✔
Performance /
Servo S120 ✔ ✔ ✔ ✔ ✔
S120M ✔ ✔ ✔ ✔
S120 CM ✔ ✔ ✔ ✔
S150 ✔ ✔ ✔ ✔
SINAMICS S120
More formats for more flexibility
Product overview
• As a result of its flexible modularity, the SINAMICS S120 can be scaled to address an extremely
wide range of high-performance drive applications
• SINAMICS S120 sets the standard when it comes to dynamic performance, axis coordination,
torque and positioning accuracy
• For applications in motion, continuous material webs and cyclic, high-speed processes such as with
presses, converting, roller feeds and packaging machines
Control modes
Applications
Sinamics S120 Hardware Components
Sinamics S120 Hardware Components
Single-Axis Drive Configuration
Single-axis control unit CU310-2
Multi-Axis Drive Configuration
Multi-axis drives
Infeed and regenerative feedback
Multi-axis drives
Motor Modules
Control Unit
Control Unit
PM340 and Control Unit CU320-2DP
Control Unit Adapter
Sinamics S120 – 3 Axis Configuration Example
Motion Control configuration with Sinamics S120 and Simatic S7
Supplementary components
DC-Link Components Chassis Design

Booksize
format

Chassis
format
Supplementary components-Control
Terminal/Communication Boards
Terminal Modules

TM31
Sensor Modules for Encoder Interface
Sensor Modules for Encoder Interface
Line-side power components
Motor-side power components

MOTOR REACTOR
Drive-Cliq and Nodes
Drive CLiQ Hub (DMC20)
Voltage Sensing Module (VSM10)
Compact Falsh Card
Operator Panels-AOP30 & BOP
Function
Diagram
Control
Word
Status
Word
Setpoint
Setpoint
channel
Commissioning
1. Quick commissioning
2. Commissioning the application
Pre-commissioning requirement
The STARTER tool
Project creation
Variant 1: Offline
Project creation
Variant 1: Offline
Project creation
Variant 1: Offline
Project creation
Variant 1: Offline
Project creation
Variant 1: Offline
Project creation
Variant 1: Offline
Project creation
Variant 2: Online
Parameterization of the functionality
Drive optimization
Diagnosis
Important functions via BOP

Acknowledge error

To acknowledge all the faults that

have been rectified, press the Fn
key.
Quick commissioning using the BOP
Quick commissioning using the BOP
Quick commissioning using the BOP

These parameters offer more setting

possibilities than specified here. For
additional setting possibilities, see the
List Manual
• [CDS] Parameter depends on the
Command Data Sets (CDS). Data set
0 is preset.
• [DDS] Parameter depends on the
Drive Data Sets (DDS). Data set 0 is
preset.
• [MDS] Parameter depends on the
Motor Data Sets (MDS). Data set 0 is
preset.
BI Binector Input
BO Binector Output
CI Connector Input
CO Connector Output
Wiring example for Power Modules Blocksize

Main components of simulator

COMPONENT MLFB NO.

PM340 6SL3210-1SE26-0UA0

CU320-2DP 6SL3040-1MA00-0AA0

TM31 6SL3055-0AA00-3AA1

CUA31 6SL3040-0PA00-0AA1
Task to commission simulation kit and using the STARTER

1. A 3 phase induction motor is to

run using S120 drive. Use S1
switch to Start/Stop the drive, S2
switch to change the motor
direction, S3 switch to reset the
drive, Switch S4( MOP-Up) and
Switch S5(MOP-Down) for speed
increase and decrease.

Motor Data is as follows:

Motor power- 5.5 KW
Motor Current- 10 A
Motor Speed- 2850 rpm
Motor voltage- 415 V
Motor Freq- 50 Hz
Advantages
Conclusion
Source of Information
Information in this manual has been collected from various
internet sites, SIEMENS Catalogue and Manuals.

Prepared by:-
Moghees Ahsan, Dy. Manager (ETL)