TREMIX

CONCRETE
METHODOLOGY
 W H AT I S T R E M I X C O N C R E T E ?
• T R E M I X C O N C R E T E I S A S P E C I A L T Y P E S O F F L O O R I N G M O S T LY
B E I N G D O N E I N T H E I N D U S T R I A L S E C TO R .

• T R E M I X C O N C R E T E F L O O R I N G G E N E R A L LY U S E D F O R I N D U S T R I A L
P U R P O S E , W H E R E R I G I D S U R F A C E ( H A R D S U R F A C E ) N E C E S S A RY F O R
M A C H I N E F O U N D AT I O N , L I G H T L O A D C A R R I E R V E H I C L E & L I G H T
WEIGHT CRANES.

• TREMIX CONCRETE FLOORING IS ALSO USED FOR INFRA-

S T R U C T U R E S U C H A S R C C C O N C R E T E R O A D , R U N W AY S , R A I LW AY S
P L AT F O R M , W A R E H O U S E C O N TA I N E R YA R D S , B R I D G E S E T C .

• TREMIX CONCRETE FLOORING PROCESS GIVE US HIGHER

COM PRES S IV E S T REN GT HS , FA S T ER IN IT IA L S T REN GT H, RED U CED
SHRINKAGE CRACKS.

• T R E M I X C O N C R E T E F L O O R I N G I S A L S O K N OW N A S A B R A S I O N
R E S I S TA N T F L O O R I N G .
 M E C H A N I C A L A P PA R AT U S U S E I N
TREMIX CONCRETE

• D O U B L E B E A M S C R E E D V I B R ATO R
• VAC U U M D E WAT E R I N G
• P OW E R F L OAT E R
• G R O OV E C U T T I N G M AC H I N E
• A L U M I N U M S T R I P ( PAT T I )
• M . S S I D E T R AC K R A I L S 5 0 M M
THICKNESS
R E Q U R I E D P R O P O S E D T R E M I X PA N E L D R A W I N G D E TA I L S F O R
PODIUM LEVEL.
INCLUDING SLOPE ,RIDGE LEVEL & SWD DRANIGE GUTTER
L O C AT I O N .
 P R O P O S E D T R E M I X PA N E L D R A W I N G D E TA I L S F O R P O D I U M L E V E L .
I N C L U D I N G S L O P E , R I D G E L E V E L & S W D D R A N I G E G U T T E R L O C AT I O N .
 B A S E P R E PA R E T I O N
• M OT H E R S L A B S H O U L D B E C L E A N , R E M OV E A L L D U S T
F R O M S U R FAC E B Y U S I N G M E C H A N I C A L M E A N S O R WA S H
W I T H W AT E R .
• L O C AT E D A R E A T O B E C H I P P E D , ( E X C E S S C O N C R E T E
FREE )CLEANED (DUST FREE ).
• FIXING OF CHANNELS SHOULD BE IN SAME GRADE OF
C O N C R E T E A S C O N F I R M E D I N T H E S P E C I F I C AT I O N .
• C H A N N E L S TO B E F I X E D A S P E R T H E L E V E L S A N D
P R O P E R S L O P E T O B E M A I N TA I N E D .
• H AC K I N G O N S U R FAC E TO B E D O N E F O R P R O P E R
BOUNDING
• B E F O R E L AY I N G T R E M I X C O N C R E T E N E E D T O C O N F I R M &
P L A N O U T T H E D R A I N A G E S Y S T E M ( I F A N Y ) , H O W T O L AY
T R E M I X C O N C R E T E T O M A I N TA I N S L O P E F O R P R O P E R
W AT E R D R A I N , C O N S T R U C T I O N J O I N T, C O N T R O L J O I N T S
P R O P E R LY. T H E R E S H O U L D N O T B E A N Y C O N F U S I O N F O R
T H I S T H I N G S A F T E R L AY I N G T H E C O N C R E T E .
H AC K I N G O N S U R FAC E TO B E D O N E F O R P R O P E R B O U N D I N G
 S U R FAC E W H E R E C O N C R E T E I S TO B E L A I D S H A L L B E H AC K E D,
T H O R O U G H LY C L E A N E D M A D E F R E E F R O M D U S T, G R E A S E , L O O S E
M AT E R I A L A N D W E T T E D T O H A V E J U S T M O I S T S U R F A C E .
 T WO S I D E T R AC K R A I L S O N W H I C H L E V E L I N G B E A M A N D
S U R F A C E V I B R AT O R W I L L B E M O U N T E D S H A L L B E F I X E D A P P R O X .
4 M E T E R A P A R T T O D E S I R E D L E V E L S . M . S R A I L S A L S O B E F I X E D AT
S TA R T & E N D W H E R E R E Q U I R E D .
 A P P L I C AT I O N O F H A C K - A I D P L A S T B O U N D I N G C O AT
M A K E : - S U N A N DA
M I X I N G P R O P E RT I O N : - 1 : 1 ( H AC H A I D S P L A S T + C E M E N T )
HAC K - AI D C ONSUM P TI ON : - 6 M 2 / L I TE R
 B O N D I N G AG E N T
C H E M I C A L A P P L I C AT I O N : I T P E R F O R M S A S A B O N D I N G
AGENT BETWEEN THE OLD AND NEW CONCRETE.
 L AY I N G M 2 0 G R A D E O F C O N C R E T E S H A L L T H E N B E D O N E M A N U A L LY
S P R E A D I N G I T I N H O R I Z O N TA L L AY E R S W I T H M I X I N G O F F I B E R 1 2 M M &
R E Q U I R E D S L U M P 1 0 0 M M TO 1 5 0 M M A S P E R I S C O D E : - 4 5 6 : 2 0 0 0 .
FIBER MAKE:- RELIANCE
FIBER CONSUMPTION :- 900G/CUM.
 O N C O M P L E T I O N O F 5 T O 6 M 2 A R E A C O N C R E T E L AY I N G ,
S U R F A C E V I B R AT O R S H A L L B E R U N O V E R T H E S U R F A C E T O G E T
R E Q U I R E D C O M PA C T I O N .
 D O U B L E B E A M S C R E E D V I B R AT O R
D O U B L E B E A M S C R E E D V I B R AT O R C O N S I S T S O F A B E A M U N I T A N D
A V I B R AT O R U N I T. D O U B L E B E A M S C R E E D V I B R AT O R I S U S E D T O
V I B R AT E T H E C O N C R E T E T O G I V E A C O M P A C T A N D L E V E L L E D
S U R F A C E . T H E S E V I B R AT O R S A R E S E L F - T R A V E L L I N G A N D O N LY
R E Q U I R E G U I D I N G A L O N G T H E F O R M W O R K , D R A G G E D AT E N D S B Y
T W O O P E R AT O R S W I T H O U T W O R K I N G I N T H E C O N C R E T E .
 Double Beam Screed Vibrator

P R I M E M O V E R : 2 H P, S I N G L E P H A S E / T H R E E P H A S E
V I B R AT I N G E L E C T R I C M O T O R

L E N G T H : 1 0 ’ T O 1 4 ’ A D J U S TA B L E ( 3 T O 4 . 5 M E T E R )

N O. O F B E A M S : 2

D I M E N S I O N S : L 3 3 7 5 [ E X T E N DA B L E B Y 6 3 5 M M O N B OT H
ENDS] X W 400 X H 340 MM

WEIGHT : 126 KG
L E V E L L I N G S U R F A C E W I T H A L U M I N U M PAT T I .
 D E W AT E R I N G P R O C E S S
VA C U U M M AT S 4 M E T E R X 4 M E T E R S H A L L B E P L A C E O N
T H I S L E V E L L E D C O N C R E T E TO S Q U E E Z E O U T & R E M OV E
E X C E S S O F WAT E R F R O M T H E C O N C R E T E B Y U S I N G V A C U U M
P U M P, T H I S P R O C E S S I S T O R E D U C E T H E W AT E R C E M E N T
R AT I O F R O M T H E C O N C R E T E B Y 1 5 T O 2 0 P E R C E N T.
 V A C U U M D E W AT E R I N G S U C T I O N M AT S .
S U C T I O N C A PA C I T Y O F V A C U U M P U M P I S 5 0 C F M ( C U B I C
F E E T / M I N U T E ) / 8 0 M 3 / H O U R S F O R 4 M E T E R X 4 M E T E R M AT S .
 V A C U U M D E W AT E R I N G
• S U C T I O N M AT O F S P E C I A L G R A D E M U LT I L AY E R E D P O LY M E R
SHEETS ALONG WITH
• R E I N F O R C E D D I S TA N C E C U S H I O N S O N T H E F I LT E R PA D S
ENSURE SUFFICIENT CROSS SECTIONAL
• A R E A T O S Q U E E Z E O U T A N D R E M O V E E X C E S S W AT E R F R O M T H E
CONCRETE.
• T H I S D E S I G N I S A P R E R E Q U I S I T E F O R E F F E C T I V E D E W AT E R I N G .
A P P L I C AT I O N O F S U R F A C E H A R D N E R
M A K E : - S U N A N DA
HARDNER CONSUMPTION :- 3.5 KG / M2
 S U RFACE HA RD EN ER
T H I S I S S P E C I A L LY D E S I G N E D H A R D E N E R F O R A B R A S I O N F O R
T H E D R I V E W AY S B Y S P R E A D I N G O V E R T R E M I X C O N C R E T E .
 A F T E R A P P L I C AT I O N O F H A R D N E R A P P LY P L AT E F L O W T E R T O A C H I E V E
S M O OT H L E V E L
F L O AT I N G & T R O W E L L I N G TA K E P L A C E R I G H T A F T E R D E W AT E R I N G .
F L O AT I N G O P E R AT I O N I S D O N E W I T H F L O AT I N G D I S C & F L O AT I N G S H A L L
B E C O N T I N U E D T I L L D E S I R E D F I N I S H I S O B TA I N .
 DESCRIPTION
• P OW E R 2 H P S I N G L E / T H R E E P H A S E M OTO R
• H A N D L E H E I G H T A D J U S TA B L E
• DUAL SPEED: 120 RPM
• P L AT E D I A M E T E R : 1 0 0 0 M M
• BLADE THICKNESS: 3MM
• DIS CK THICKNES S : 3 M M /9 8 0 M M O. D
• WEIGHT : 80 KG
A P P LY H A N D F L O T E R T O R E M O V E P L AT E F L O T E R M A R K S A N D T O
AC H I E V E S M O OT H F I N I S H I N G
A P P L I C AT I O N O F C O M B / B R O O M F I N I S H O N S U F F A C E , M A K E S U R E I T
S H O U L D B E A LW A Y S P E R P E N D I C U L A R T O D R I V E W A Y S
TOP SURFACE BROOM
FINISH
C U R I N G : A F T E R S U R F A C E H A R D E N S C U R I N G S H A L L B E S TA R T E D B Y
P O N D I N G O R B Y S P R I N K L I N G W AT E R O N S U R F A C E C O V E R E D W I T H
H E S S E N C L O T H & S H A L L B E C O N T I N U E D F O R M I N I M U M 7 D AY S .
J O I N T S I N C O N C R E T E S H A L L B E C U T AT E V E RY C O N S T R U C T I O N
J O I N T S G I V E N A S P E R D R A W I N G , I T S H O U L D B E AT L E A S T 5 M M
W I D T H G R O OV E & 4 0 M M O R 1 / 3 O F C O N C R E T E D E P T H .
CONSTRUCTION JOINTS & CONTROL JOINTS CUTTING WITH
MECANICAL MEANS,CUTTING SHOULD BE 5 MM IN WIDTH &
1/3 OF DEPTH OF CONCRETE.
 Prime Mover 7.5 HP Three Phase Electric
Motor with MCB switch, 2800
rpm

Blade Shaft Diameter 38 mm

Blade Shaft Bearings UCP Block Bearing

Blade Shaft Drive Premium Polyster, Antistatic, Oil

& Heat Resistant V-Belt.
Cutting Speed 25 mph
Cutting Depth Green Concrete 100 mm, Dry
concrete 60 mm
Water Tank 12 Litres
Overall Dimensions L 1460 x W 600 x H 900 mm
Weight 162 kg.

G R O O V E C U T T I N G M A C H I N E D E TA I L S
 CONSTRUCTION JOINTS SHALL BE CLEANED AND
F I L L E D W I T H B I T U M E N U P TO C U T T I N G D E P T H O F C O N C R E T E .
 E X PA N S I O N J O I N T S S H A L L B E S PA C E D A S P E R D R A W I N G &
S H A L L B E F O R M E D B Y P L A C I N G T H E C O M P R E S S I B L E M AT E R I A L B O A R D
2 5 M M T H I C K . J O I N T S AT T O P 1 5 M M S H A L L B E F I L L E D W I T H B I T U M E N .
S H E L LT E X B O A R D I S U S E D I N E X PA N S I O N J O I N T
A S A F I L L E R M AT E R I A L .
E X P A N S I O N J O I N T S AT T O P 1 5 M M S H A L L B E F I L L E D W I T H
BITUMEN.
FINAL FINISH OF TREMIX CONCRETE FLOORING.
FINAL AESTHETICS LOOK OF TREMIX CONCRETE
FLOORING.
 T H A N K YO U
P R E S E N TAT I O N P R E PA R E D B Y : A LTA F S H A I K H