Operations Management
Operations Management
Operations Management
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Management, 5e, and
Why Study OM?
• OM is one of three major functions
(marketing, finance, and operations) of any
organization.
• We want (and need) to know how goods
and services are produced.
• We want to understand what operations
managers do.
• OM is such a costly part of an organization.
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© 2004 by Prentice Hall, Inc., Upper Saddle
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Management, 5e, and
Options for Increasing Contribution
Marketing Finance & OM Option
Option Accounting
Option
Current Sales Finance Production
Revenue : Costs: -50% Costs: -20%
+50%
Sales $100,000 $150,000 $100,000 $100,000
Cost of -80,000 -120,000 -80,000 -64,000
Goods Sold
Gross 20,000 30,000 20,000 36,000
Margin
Finance -6,000 -6,000 -3,000 -6,000
Costs
Net 14,000 24,000 17,000 30,000
Margin
Taxes @ -3,500 -6,000 -4,250 -7,500
25%
Contribution 10,500 18,000 12,750 22,500
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1-5
Management, 5e, and Operations River, N.J. 07458
Management, 7e
What Operations Managers Do
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Management, 5e, and
Ten Critical Decisions
• Service, product design……………..
• Quality management…………………
• Process, capacity design…………..
• Location …………….…………………
• Layout design ………………………..
• Human resources, job design……..
• Supply-chain management…………
• Inventory management …………….
• Scheduling ……………………………
• Maintenance ………………………….
Transparency Masters to
accompany Heizer/Render –
© 2004 by Prentice Hall, Inc., Upper Saddle
Principles of Operations 1-7
River, N.J. 07458
Management, 5e, and
What is Operations Mgt?
Manage (plan, organize, staff, direct and control) the activities relating to the
production of goods and/or services with maximum efficiency (at the lowest
cost) and effectiveness (in the eyes of the customer).
Improve those processes continuously to create competitive advantage.
What is Operations???
• What is Operations?
– a function or system that transforms inputs into outputs of
greater value
• What is a Transformation Process?
– a series of activities along a value chain extending from
supplier to customer
– activities that do not add value are superfluous and should
be eliminated
The Operations System
FEEDBACK
Material flow
Information Flow
Cross-Functional Linkages
MIS
Finance
Budgeting.
What IT solutions Human
to make it all work
Analysis. together? Resources
Funds. Skills? Training?
# of Employees?
Design
Sustainability. Operations
Quality.
Manufacturability.
Marketing
What products?
Accounting What volumes?
Performance measurement systems. Costs? Quality?
Planning and control. Delivery?
Chapter 1 Goods, Services & Operations Management
Conversion
Inputs Outputs
Subsystem
Control
Subsystem
Inputs of an Operations System
• External
– Legal, Economic, Social, Technological
• Market
– Competition, Customer Desires, Product Info.
• Primary Resources
– Materials, Personnel, Capital, Utilities
Conversion Subsystem
• Physical (Manufacturing)
• Locational Services (Transportation)
• Exchange Services (Retailing)
• Storage Services (Warehousing)
• Other Private Services (Insurance)
• Government Services (Federal)
Outputs of an Operations System
• Direct
– Products
– Services
• Indirect
– Waste
– Pollution
– Technological Advances
Production as an Organization
Function
• US companies cannot compete with marketing,
finance, accounting, and engineering alone.
• We focus on OM as we think of global
competitiveness, because that is where the vast
majority of a firm’s workers, capital assets, and
expenses reside.
• To succeed, a firm must have a strong operations
function teaming with the other organization
functions.
Decision Making in OM
• Strategic Decisions
• Operating Decisions
• Control Decisions
Strategic Decisions
• These decisions are of strategic importance
and have long-term significance for the
organization.
• Examples include deciding:
– the design for a new product’s production process
– where to locate a new factory
– whether to launch a new-product development
plan
Operating Decisions
• These decisions are necessary if the ongoing
production of goods and services is to satisfy
market demands and provide profits.
• Examples include deciding:
– how much finished-goods inventory to carry
– the amount of overtime to use next week
– the details for purchasing raw material next
month
Control Decisions
• These decisions concern the day-to-day
activities of workers, quality of products and
services, production and overhead costs, and
machine maintenance.
• Examples include deciding:
– labor cost standards for a new product
– frequency of preventive maintenance
– new quality control acceptance criteria
What Controls the Operations System?
• Information about the outputs, the
conversions, and the inputs is fed back to
management.
• This information is matched with
management’s expectations
• When there is a difference, management must
take corrective action to maintain control of
the system
Wrap-Up: World Class Practice
• OM important in any organization
• Global competition forces rapid evolution of
OM
• Decision based framework focus of course
– Strategic, Operating, and Control
End of Session 3