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    SEMINAR

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    Abin Brothers
    This document discusses machining operations performed on workpieces using machine tools. It describes four classes of processing operations including material removal processes. The most important machining operations are listed as turning, drilling, and milling. Turning operations are performed on a lathe and can include facing, contour turning, chamfering, parting/grooving, and threading cuts. Key parameters for machining include cutting speed, feed rate, and depth of cut, which are used to calculate the material removal rate. Diagrams illustrate turning parameters and components of an engine lathe.

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    © All Rights Reserved
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    SEMINAR

    Uploaded by

    Abin Brothers
    77 views17 pages
    This document discusses machining operations performed on workpieces using machine tools. It describes four classes of processing operations including material removal processes. The most important machining operations are listed as turning, drilling, and milling. Turning operations are performed on a lathe and can include facing, contour turning, chamfering, parting/grooving, and threading cuts. Key parameters for machining include cutting speed, feed rate, and depth of cut, which are used to calculate the material removal rate. Diagrams illustrate turning parameters and components of an engine lathe.

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    This document discusses machining operations performed on workpieces using machine tools. It describes four classes of processing operations including material removal processes. The most important machining operations are listed as turning, drilling, and milling. Turning operations are performed on a lathe and can include facing, contour turning, chamfering, parting/grooving, and threading cuts. Key parameters for machining include cutting speed, feed rate, and depth of cut, which are used to calculate the material removal rate. Diagrams illustrate turning parameters and components of an engine lathe.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    77 views17 pages

    SEMINAR

    Uploaded by

    Abin Brothers
    This document discusses machining operations performed on workpieces using machine tools. It describes four classes of processing operations including material removal processes. The most important machining operations are listed as turning, drilling, and milling. Turning operations are performed on a lathe and can include facing, contour turning, chamfering, parting/grooving, and threading cuts. Key parameters for machining include cutting speed, feed rate, and depth of cut, which are used to calculate the material removal rate. Diagrams illustrate turning parameters and components of an engine lathe.

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    You are on page 1of 17

    MACHINE TOOLS

    Lathe Operations

    - BABA SAI VARMA


    Manufacturing Operations
     Four classes of Processing Operations:
    • Solidification Processes
    • Particulate Processes
    • Deformation Processes
    • Material Removal Processes
     Two classes of Assembly Operations:
    • Mechanical Assembly
    • Joining
    Machining Operations
     Generally performed after other manufacturing
    processes (casting, forging, …)
    • Other processes create the general shape of the workpart
    • Machining provides the final shape, dimensions, finish, and
    special geometric details that other processes cannot create
     Most important machining operations:
    • Turning
    • Drilling
    • Milling
     Other machining operations:
    • Shaping and planing
    • Broaching
    • Sawing
    Primary Machining Parameters

     Cutting Speed – (v)


    • Primary motion
    • Peripheral speed m/s ft/min
     Feed – (f)
    • Secondary motion
    • Turning: mm/rev in/rev
    • Milling: mm/tooth in/tooth
     Depth of Cut – (d)
    • Penetration of tool below original work surface
    • Single parameter mm in
     Resulting in Material Removal Rate – (MRR)
    MRR = v f d mm3/s in3/min
    where v = cutting speed; f = feed; d = depth of cut
    Turning Parameters Illustrated
    Turning
     A single point cutting tool removes material
    from a rotating workpiece to generate a
    rotationally symmetric shape
     Machine tool is called a lathe
     Types of cuts:
    • Facing
    • Contour turning
    • Chamfering
    • Parting (Cut-off) / Grooving
    • Threading
    Facing

    Tool is fed
    radially inward

    facing
    Contour Turning
    Instead of feeding the
    tool parallel to the axis
    of rotation, tool follows a
    contour that is not
    necessarily straight
    (thus creating a
    contoured form).

    contour turning
    Right & Left Hand Tools
     Right Hand Tool:
    • Cuts from right to left

     Left Hand Tool:


    • Cuts from left to right
    Chamfering

    Cutting edge
    cuts an angle on
    the corner of the
    cylinder, forming
    a "chamfer"

    chamfering
    Parting (Cutoff) / Grooving

    Tool is fed
    radially into
    rotating work at
    some location to
    cut off end of
    part, or provide
    a groove
    cutoff
    Threading
    Pointed form tool
    is fed linearly
    across surface of
    rotating workpart
    parallel to axis of
    rotation at a large
    feed rate, thus
    creating threads

    threading
    Engine Lathe

    Diagram of
    an engine
    lathe,
    showing its
    principal
    components
    Chuck

    three-jaw chuck
    CNC Lathe: Air-Operated Chuck

    Right Hand
    Profile Tool

    Chuck
    Machining Calculations:
    Turning
     Spindle Speed - N v (rpm)
    • v = cutting speed N
    • Do = outer diameter π Do
     Feed Rate - fr (mm/min -or- in/min)
    • f = feed per rev fr  N f
     Depth of Cut - d Do  Df (mm/rev -or- in/rev)
    • Do = outer diameter d 
    • Df = final diameter 2
     Machining Time - Tm L (min)
    • L = length of cut Tm 
    fr
     Mat’l Removal Rate - MRR (mm3/min -or- in3/min)
    MRR  v f d
    THANKYOU

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