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    BP Architecture - EMAP Seminar

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    William Will Controle Woodward
    The document discusses Bently Performance system architecture and capabilities. It details how the system monitors individual equipment and plant-wide performance, identifies degradation, and provides optimization recommendations to maximize efficiency and reduce costs.

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    © All Rights Reserved
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    BP Architecture - EMAP Seminar

    Uploaded by

    William Will Controle Woodward
    45 views11 pages
    The document discusses Bently Performance system architecture and capabilities. It details how the system monitors individual equipment and plant-wide performance, identifies degradation, and provides optimization recommendations to maximize efficiency and reduce costs.

    Original Description:

    Bently Nevada

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    The document discusses Bently Performance system architecture and capabilities. It details how the system monitors individual equipment and plant-wide performance, identifies degradation, and provides optimization recommendations to maximize efficiency and reduce costs.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    45 views11 pages

    BP Architecture - EMAP Seminar

    Uploaded by

    William Will Controle Woodward
    The document discusses Bently Performance system architecture and capabilities. It details how the system monitors individual equipment and plant-wide performance, identifies degradation, and provides optimization recommendations to maximize efficiency and reduce costs.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 11

    Bently PERFORMANCE

    System Architecture

    Vibration Data Bently Manual Input

    System 1 System 1 OLE BP “Engine”


    DAQ Unit (process data)

    Calculated Performance Data

    Process Data
    Process Data: flow, pressure, temperature…
    Thermodynamic Capability
    Overview
    Bently Performance Optimization Software
     Machinery focused  Power plant focused
    – Compression – On line performance
    – Gas Turbines & plant optimization
    – Steam Turbines – Machines & fixed
    – Generators assets
    – Pumps
    EfficiencyMap™ Heat
    Balance Simulation

    Combined Cycle & Peakers

    Steam
    Nuclear

    Analyze Individual Equipment Performance


    EfficiencyMap™ in a Nutshell
    EfficiencyMap tells you:

    1. Where you ARE


    – Measured and/or Heat Balance
    Data
    2. Where you SHOULD BE
    – Expected Performance
    3. Where you COULD BE
    – Optimizer Results
    EfficiencyMap™ Modules
    Embedded Data Acquisition
    Plant DCS / Controls Historian and Archiving

    On-line Heat

    EfficiencyMap Loop
    Where you ARE Balance

    GateCycle
    Performance
    Where you SHOULD BE Analysis

    Decision Optimization
    Where you
    Support TM Payback Optimization BE
    COULD
    Plant GateCycle

    EfficiencyMap embedded into System 1TM


    EMap ™ - Performance Monitoring
    Measures Plant Performance and Identifies Degradation
    Unexpected Degradation of Equipment Performance
    P la n t H e a t R a te (B tu /k W h )
    8,000

    Actu al
    E xp e cte d
    7,500
    Drill-Down Capabilities
    to Find the Root Cause
    of Your Performance
    7,000
    Issues
    P a rt-L o a d
    O p e ra ti o n
    Am b ie n t
    Am b ie n t
    6,500 T e m p e ra tu re D ro p
    T e m p e ra tu re R i se

    6,000 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5

    Time
    Unrecoverable Levels of Degradation

    Differentiates Between Normal Operational Changes and Equipment Degradation


    EMap ™ - Performance Monitoring
    Plant-Level Diagnostics for Major Equipment Degradation
    Plant Heat Rate ST = 0
    Impacts (Btu/kWh)

    GT1 = 0
    HRSG1 = 0 CT = 50
    CD = 0

    GT2 = 200
    HRSG2 = 0

    P la n t H e a t R a te (B tu /k W h )
    8,000

    Actu al
    E xp e cte d
    7,500
    Drill-Down Capabilities
    7,000
    P a rt-L o a d
    • EfficiencyMap Can Direct You
    A m b ie n t
    O p e ra tio n

    A m b ie n t
    Right to the Heart of Your Plant
    6,500 T e m p e ra tu re D ro p
    T e m p e ra tu re R ise
    Performance Problems
    6,000 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5

    Time
    EMap ™ - Performance Monitoring
    Component-Level Diagnostics for Immediate Action
    GT2 Power (MW) Cooling Tower Water Temperature (F)
    220 140
    Actual
    Acceptable Performance Performance Change
    200 130 Expected

    Degradatio Part-Load
    Ambient
    Operation
    Temperature Ambient n
    180 Drop Engine Off
    Temperature 120
    Rise

    160 110

    140 Actual 100

    Expected Accepatable Performance Performance Change


    120 Degradatio 90
    n

    Plant Heat Rate


    Impacts (Btu/kWh)

    Expanded Drill-Down Capabilities


    CT = 50
    • Component-Level Analysis
    • Pinpoint the Exact Equipment
    GT2 = 200 Issue
    EMap ™ - Plant Optimization
    Monitors the condition of the entire plant and makes real-time
    recommendations regarding turbine output to maximize overall fuel
    efficiency
    Typical Operations

    Before After
    13.2 Optimization Optimization 170

    All Major Factors Accounted For


    Fuel Cost ($1,000/hr)

    Fuel Cost
    $100/hr fuel reduction •Current Electricity Pricing

    Power (MW)
    13.1 $400,000/year savings 150
    •Current Fuel Pricing
    •Actual Equipment Performance
    13.0 GT1 Power 130

    GT2 Power

    12.9 110
    Actual Control Recommendations
    Implemented

    Optimal Equipment Loading Decisions in Real Time


    Overall Capability Overview

    Bently Performance

    +
    Optimization Software

    Rotor- Thermo-
    dynamics dynamics
    System
    1
    TM

    Bently Performance

    +
    Optimization Software

    Rotor- Thermo-
    dynamics dynamics

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