A Leading Laminator & Automatic Production Line Manufacture

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A leading laminator & automatic production line manufacture

CONTENTS

Company introduction

Products and service

Customer and hornors

Contact us
Company introduction
Company introdution

HENUI has been running one of the biggest PV Panel


manufacture in China since Oct, 2008

More than 8,000,000 people have visited our company.


Company introdution

Founded in 2008;
Located in Changzhou City,in the east of Wuxi City,
near South Taihu, covering an area of 10,000 areas;
Specialized in the research,manufacture, and sale of a wide variety of solar
module machines include double cavity laminator,automatic production
line,EL,EVA cutter,layup machine,auto glass loader,Frame
machine,auto template and so on;
Exported to the United States,Mexico, north Korea, South Korea, Turkey,
Pakistan, Cuba, Malaysia, Brazil, India and other countries.
Development history

2010
2011
Cooperation with
2009 large domestic
2008 Domestic orders and companies, Export to the United
States, Mexico and
Established expand overseas Establish an Indian
office other countries
markets

2014 2012-2013

Export to Korea, north Korea and Cooperate with domestic universities. Export to Cuba,
other countries Malaysia and other countries

2015-2016 2017
Export to Turkey、Syria Signed with Pakistan about the 2018 Export to India、
Turkey and other
and other countries Signed 1GW with Taiwan, India,Vietnam countries
automatic production line,
Cooperate with well-known Establish an Taiwan office Mexico,Korea,America and so on
domestic manufacturers to
form a stable sales chain
Organization structure

CEO

Product Director Marketing Director Administrative Director

R
Warehouse Product Service Domestic sales Overseas Finance Operational Administrative Management
& Department department department department Department Department department department department
D
Company culture

Integrity Enterprise
100% we 李爱华-
are honest and having we have ability to think of李爱华-
100%
CFO
strong moral principles new technology and make CFO
them successful

李爱华-
CFO CFO
100% 100%
Cooperation Innovation
No one can whistle a There’s a phrase in Buddhism,
symphony. It takes a whole ‘Beginner’s mind.’ It’s wonderful to
orchestra to play it have a beginner’s mind
Products & services
Production introduction

We have our own independent fine


processing and rough processing workshop
to ensure the precision and quality of parts
processing.

Rich in experienced team of production and


assembly personnel.
CASE SHOW Ⅰ
Case show Ⅰ

500MW ChangShu factory


Case show Ⅱ

• 100MW Turkey factory

• Design
H • Quality
E
N • Service
U
I • Technology

HENGHUI
SOLAR.,LTD
H Your satisfaction, is
E the objective which
N we serve; The
U company and the
CASE SHOW ! I customer communal
development, is our
started its business in India in February 2013 with the fundamental goal of rigid pursue.
providing better after services to the world.
Automatic production line
PRODUCT NAME

Product: G-B/G-G/PERC/Half cell

Solar module: 60/72/96/128C

Note:we can do turn-key project according to your requirment


Double cavity laminator
Main function
Automatic module extraction, lamination, curing process.

Main performance parameters


1. Laminating area:2400 mm *5800mm*2(customizable)

2. Heating code:Heat conducting oil heating;

3. Temp Accuracy:±1.5℃;

4. Temperature control range: room temperature --180℃;

5. Temperature uniformity: effective area less than 2 DEG C


Characters laminated;

Need less inlet and outlet table 6. Laminating cavity height: 30mm;

7. Time:depending on the process, 5 ~ 8min is


High component yield(Segmented laminated) recommended;

8. Compressed air source pressure: 0.6 ~ 0.8mpa;


High efficiency(with cleaning high-
temperature cloth) 9. Operating vacuum degree: 100 ~ 40Pa;

10. Evacuation rate:100L/S;

11. Main parts:Schneider , Siemens , Omron.


Auto laminator

Main function
Automatic module extraction, lamination, curing process.

Main performance parameters


1.Laminated area: 2200*3600mm(Could be customizable);

2.Heating mode: SD340 heat conduction oil is heated and the temperature is even more uniform;

3.Temperature control precision:≤±1℃;

4.Temperature control mode: proportional differential and integral calculus, intelligent temperature
control;

5.Operating vacuum degree: 200~20Pa;

6.Temperature uniformity in laminating area:±1.5℃;

7.The hydraulic pressure:7~10MPa;

8.Compressed air flow:0.5m3/min;

9.Installed power:65KW;

10.Water flow that needs cooling:2L/min.


Oil heating semi-automatic laminator

Main function
Automatic module extraction, lamination, curing process.

Main performance parameters

1.External dimensions:2590*2690*1270mm;

2.Laminated area:2200*2200mm(can be customized);

Characters 3.Heating mode:the SD320 heat conduction oil is heated and the temperature is
more uniform;

High vacuum degree(no deformation) 4.Temperature control precision:≤±1.5℃;

5.Equipment weight:4T;
Integrated structure of heating plate and
lower box
6.Lamination time: 2~4 min
(excluding curing time) .
Electric heating semi-automatic laminator

Main function

Automatic module extraction, lamination, curing process.

Main performance parameters

1.Laminated area:1000*1000mm (can be customized)

Characters 2.Heating mode:electric heating

Energy saving and fast heating rate 3.Temperature control precision:≤±1.0℃

High vacuum degree(no deformation) 4.Installed power:25KW

Integrated structure of heating plate and


lower box
Stringer

Main function
HH-3000A Stringer is an automatic equipment that welds well-tested battery pieces into a series
by connecting strips and classifies and collects the welded battery strings.

Main performance parameters


1.Capacity:Full Cell: 1.35s / cell Cut Cell: 1.6s / cell

2.Breakage Rate:≤2‰ A Grade Cell

3.Soldering Method:Infrared Lamp

4.Applicability:Monocrystal Polycrystal,156mm*156mm 156.75mm*156.75mm,


Characters Half cell, 1/2 cell 4BB/ 5BB

Robot transports battery, more stable and 5.Cell Positioning:CCD and Robot
higher speed
6.Spacing Between Cells:2mm-5mm Adjustable
Flux automatic drying function
7.Cell Thickness:160μm-250μm
Non-contact infrared welding
8.Ribbon Supply:Automatic straightening, bending, cutting
Effectively reducing the fragmentation rate
9.Max Welding Length:2000mm
Saving time when switching between 3BB, 4BB, 5BB
10.Loading Method:Continuous loading, no downtime

11.Cells Transmission:Imported TEFLON Belt


Auto frame machine

Main function
Automatically glue, automatically grab the frame and place it on the
frame loader, and automatically overflow glue around the frame.

Main performance parameters

1.Applicable range:W600~1000mm ,L1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;

Characters 3.Power supply:1ψ3W,220V,50/60Hz;

Production beat: 100 pieces/hour 4.Equipment power:12KW;

Servo motor drive 5.Transfer speed:0~20M/min;

Low component breakage 6.Operating environment:25±5℃;

High efficency with the manipulator grabing 4 frames 7.Humidity:≤80%;


at a time
8.Takt Time:≤30s.
Solering robot
Main function
The automatic welding control system is controlled by an independent robot, and the
spatial coordinates of the junction box are obtained by taking pictures with the
industrial camera.

Then the position deviation is corrected by the manipulator, and the welding process of
the junction box is completed accurately.

Main performance parameters


1.Applicable range:W 600~1000mm,L1400~2000mm;

2.Power supply:3ψ5WAC380V,50HZ/60Hz(Reliable grounding required);


Characters
3.Equipment power:13KW;
Controllable welding temperature
4.Takt Time:<22S;
CCD positioning and correction, accurate robot positioning
5.Capacity:170 pcs/h;
Programs can be adjusted quickly
6.Air Comsumption:50L/min;

7.Working air pressure:0.6-0.8MPa.


Glue potting machine+robot

Main function
By loading the filling head in the moving system, the junction
box can be filled automatically.

Main performance parameters


1.Applicable range:W 600~1000mm,L1400~2000mm;

2.Power supply:3ψ5WAC380V,50HZ/60Hz(Reliable grounding required);

3.Equipment power:2KW;
Characters
4.Equipment power:≤22S;
Simple structure and small floor area
5.Filling head stroke:length 900mm,width 700mm;
Program can be quickly adjusted
6.Repeated positioning accuracy:±0.1mm;
Adjustable volume ratio and high precision
7.Capacity:180 pcs/h;
Uninterrupted feeding
8.Air Comsumption:30L/min;

9.Working air pressure:0.6-0.8MPa.


Auto frame machine

Main function
By loading the filling head in the moving system, the junction
box can be filled automatically.

Main performance parameters

1.Applicable range:W 600~1000mm,L1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;

3.Power supply:1ψ3W,220V,50/60Hz;
Characters 4.Power:7.5KW;
Keep stable by a border sensor device
5.Transfer speed:0~20M/min;
Accurate
6.Operating environment:25±5℃;

Low component breakage 7.Humidity:≤80%;

8.Production cycle:≤30s。
EVA cutting machine

Main function

According to the set parameters, automatic punching, cutting EVA and laying
on the aligned glass (including automatic glass alignment function).

Main performance parameters


1.Applicable range:W 600~1000mm,L 1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;

3.Power supply:3ψ5W,380V,50/60Hz;
Characters
4.Equipment power:3.3KW;
Automatic feeding function with cylinder

5.Transfer speed:0~20M/min;
Equipped with EVA grid motion support to
prevent battery string displacement
6.Operating environment:25±5℃;
Cutting method: sliding blade cutting
7.Humidity:≤80%;

8.Production cycle:≤30s.
Automatic layup machine

Main function
Automatically grab the battery string and place it on the glass that has
been normalized and positioned (the device includes automatic glass
normalization and positioning function).

Main performance parameters


1.Applicable range:W 600~1000mm,L 1400~2000mm;

2.Dimensions:3600*2420*2100mm;

3.Weight:1350kg;
Characters
4.Working air pressure:0.6~0.8Mpa;
Precision of pendulum string: front and rear series
distance error < 0.4 mm, series distance < 0.3mm
5.Power supply:3ψ5W,380v,50-60Hz;
Suitable for standard type of 60Pcs/72Pcs
batteries (other types can be customized) 6.Operating environment:25±5℃;

Servo motor drive, touch screen 7.Humidity:≤80%.


operation
Visual inspecting+EL

Main function
EL/ Visual inspecting integrated machine machine (hh-ev) is mainly used for
testing internal defects of modules.EL testeable defect types: welding black
spot, obvious crack, hidden crack black spot, mixed current level, battery
process defect (broken grid, sintered mesh, pollution), battery raw material
pollution, typical virtual welding, etc.

Main performance parameters


1.Applicable range:W 600~1000mm,L 1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;

Characters 3.Power supply:1ψ3W,220V,50/60Hz;

High strength and high stability(steel structure) 4.Equipment power:1KW;

The equipment adopts three cameras to shoot cryptic 5.Transfer speed:0~20M/min;


crack, and the phase-element of each camera is 2400W
6.Operating environment:25±5℃;
Equipped with two 50-inch ultra-thin liquid crystal
displays for watching more details 7.Humidity:≤80%;

8.Takt Time:≤30s.
Framing,riveting machine

Main function
This machine is used for light module automatic production line of module glue
group special equipment, can meet the group box process automatically.

Main performance parameters


1.Applicable range:Max module size:2000*1000*(30~50mm),
Min module size:1640*808*(30~50mm);

2.Working air pressure:0.6~0.7Mpa;

3.Power supply:1ψ3W,220V,50/60Hz;
Characters
4.Equipment power:4.02KW;
Angular position pressing mechanism is provided and
positioning is carried out four sides simultaneously 5.Transfer speed:0~20M/min;
High positioning accuracy and reduce woking time
6.Operating environment:25±5℃;
Synchronous belt conveying
7.Humidity:≤80%.
Auto trimming machine

Main function
Automatic removal of excess accessories around the modules.

Main performance parameters

1.Applicable range:W 600~1000mm,L 1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;

3.Power supply:3ψ5W,380V,50/60Hz;

4.Equipment power:3.2KW;
Characters
Quick adjustment of long side, short side and
5.Operating environment:25±5℃;
sucker, quick and convenient changing
6.Humidity:≤80%;
Accurate positioning and smooth operation(by
servo motor)
7.Prodution cycle:≤30s.
Fully automatic online operation
IV tester
Main function
Applying to test insulation, voltage and I-V performance of modules.

Main performance parameters


1.Mean of delivery:Synchronous belt conveyor assembly;

2.Test area:2000mm*1000mm;

3.Test Speed:30s/pcs;

4.Temperature measurement range:0~50℃(resolution:0.1℃)Infrared


temperature measurement, direct measurement of the battery
temperature;

5.The flash time: 10ms;

6.Irradiance uniformity:±2%;

7.Irradiance stability:±2%;

8.Test repeat accuracy:±0.3%;

9.Power supply:single phase current220V,50HZ(ground connection);

10.Suitable pressure:0.6~0.8MPa;

11.Rate of work:2KW.
Split manipulator

Main function
Automatically file modules after testing.

Main performance parameters

1.Applicable range:W 600~1000mm,L1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;

3.Power supply:1ψ3W,220V,50/60Hz;
Characters
Photoelectric detection is adopted for grading
4.Equipment power:3.5KW;
pallet
5.Operating environment:25±5℃;
Accurate positioning and smooth operation(by
servo motor)
6.Humidity:≤80%.
Fully automatic online operation
Automatic Glass Loader

Main function
Transfer the glass to the transmission line, and at the same time take the paper
manipulator to complete the separation of paper separation, to ensure the
rhythm and coordination of the equipment.

Main performance parameters


1.Applicable range:(Glass) W 600~1000mm,L 1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;

3.Power supply:3ψ5W,380V,50/60Hz;
Characters
4.Equipment power:6KW;
It is composed of glass grasping manipulator and
paper fetching manipulator 5.Load Capacity:45kg;
Accurate positioning and smooth operation(by
servo motor) 6.Operating environment:25±5℃;

Fully automatic online operation 7.Humidity:≤80%

8.Prodution cycle:≤30s.
Curing line

Main function

The module solidifies in transportation with adjustable speed.

Main performance parameters

1.Applicable range:W 600~1000mm,L 1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;

3.Power supply:3ψ5W,380V,50/60Hz;
Characters
4.Equipment power:7.5KW;
High strength, friction resistance and long service
life
5.Transfer speed:0~20M/min,adjustable;
Accurate positioning and smooth operation(with
large torque motor and frequency converter)
6.Operating environment:25±5℃;
Each station can be equipped with 20
floors (the length can be customizable) 7.Humidity:≤80%.
Loading robot & Curing handler

Main function

Automatically grab modules from the assembly line and transfer them to
the curing line, or automatically grab modules from the curing line and
transfer them to the assembly line.

Main performance parameters

1.Applicable range:W 600~1000mm,L 1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;


Characters
3.Power supply:1ψ3W,220V,50/60Hz;
Compatibility: single glass module, double glass
module 4.Equipment power:3.5KW;
Accurate positioning and smooth operation(with
servo motor) 5.Operating environment:25±5℃;

The suction cup is made of polyurethane material, 6.Humidity:≤80%;


which will not produce imprints on the glass during
the absorption process
7.Prodution cycle:≤30s.
EL tester

Main function
Perform hidden crack detection on modules;
Long in and long out, short in and short out.

Main performance parameters

1.Applicable range:W 600~1000mm,L1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;

3.Power supply:1ψ3W,220V,50/60Hz;
Characters
4.Equipment power:1.2KW;
High-quality PU belt for conveying and translation
5.Transfer speed:0~20M/min;
Adopt brand speed-regulating motor
6.Operating environment:25±5℃;

Hidden crack detection 7.Humidity:≤80%;

8.Production cycle:≤30s.
Buffer

Main function
Modules online automatic storage, with the function of direct access modules.

Main performance parameters


1.Applicable range:W 600~1000mm,L 1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;

3.Power supply:3ψ5W,380V,50/60Hz;

4.Load Capacity:700kg;
Characters
5.Equipment power:2.6KW;
Storage mode: gantry
6.Transfer speed:0~20M/min;
Number of storage layers: max 20 7.Operating environment:25±5℃;

8.Humidity:≤80%.
Transmission height :950±50mm
Storage layer center distance: 60mm.
180 degree turnover inspection

Main function

Automatically flip the module 180 degrees to clean the module.

Main performance parameters

1.Applicable range:W 600~1000mm,L 1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;

3.Power supply:1ψ3W,220V,50/60Hz;
Characters
4.Equipment power:0.24KW;
Steel structure

5.Operating environment:25±5℃;
High efficiency (equipped with anti-vibration
device)
6.Humidity:≤80%;
Compatibility: single glass module, double
glass module 7.Production cycle:≤30s.
90 degree turnover inspection

Main function
Panel appearance defect detection.

Main performance parameters

1.Applicable range:W 600~1000mm,L 1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;

3.Power supply:1ψ3W,220V,50/60Hz;
Characters
Steel structure 4.Equipment power:0.12KW;

Fixture is compatible with: single 5.Operating environment:25±5℃;


glass module and double glass
module 6.Humidity:≤80%.
Production beat: less than or equal to 30
seconds (excluding visual measurement time)
Double glass alignment

Main function
Used for double glass assembly, upper and lower glass
simultaneously precise positioning, peripheral alignment.

Main performance parameters

1.Applicable range:W 600~1000mm,L 1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;

3.Power supply:3ψ5W,380V,50/60Hz;
Characters
4.Equipment power:0.12KW;
Aluminum alloy combined with steel structure
5.Operating environment:25±5℃;
Both upper and lower glass are aligned at the
same time, with accurate position
6.Humidity:≤80%;
Mechanical alignment and positioning, stable
repetition accuracy
7.Prodution cycle:≤30s.
Horizontal turn CY

Main function
Automatic up-down rotation changes the transmission
direction of the module (vertical and horizontal change).

Main performance parameters


1.Applicable range:W 600~1000mm,L1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;

3.Power supply:3ψ5W,380V,50/60Hz;
Characters 4.Equipment power:0.62KW;
Accurate positioning and smooth rotation by
a speed-regulating motor and driven by a belt 5.Transfer speed:0-20M/min;

6.Operating environment:25±5℃;
The module automatically rotates 90 degrees
horizontally. 7.Humidity:≤80%.
Loading before laminate

Main function
According to the size of the module plate, the quantity and direction of
the module feeding and the transportation of the next station will be
adjusted automatically after the adjustment.

Main performance parameters

1.Applicable range:W 600~1000mm,L1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;


Characters 3.Power supply:1ψ3W,220V,50/60Hz;
The modules can be transmitted horizontally
and vertically 4.Equipment power:0.36KW;

The equipment is fully controlled and the 5.Operating environment:25±5℃;


operation process
6.Humidity:≤80%;
Accurate positioning and smooth operation
7.Transfer speed:0-20m/min.
Alignment&dielectric withstand tester

Main function

Conduct high voltage insulation test on modules online.

Main performance parameters


1.Applicable range:W 600~1000mm,L 1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;

3.Power supply:1ψ3W,220V,50/60Hz

Characters 4.Equipment power:0.12KW;

Assembly line and external framework;


5.Transfer speed:0~20M/min;

Automatic test (manual and automatic test 6.Operating environment:25±5℃;


are optional)
Pressure tester and display screen (optional) 7.Humidity:≤80%.
are included
Bussing station

Main function

On - line manual busbar welding.

Main performance parameters

1.Applicable range:W 600~1000mm,L 1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;

3.Power supply:1ψ3W,220V,50/60Hz;
Characters
The equipment is driven by deceleration 4.Equipment power:0.12KW;
motor and transported by three conveyor
belts 5.Transfer speed:0~20M/min;

Both sides of the conveyor belt are equipped 6.Operating environment:25±5℃;


with tool placement boxes

7.Humidity:≤80%.
Including auxiliary lighting
Universal ball table
Main function
It is to fix a number of cardan balls with bearing capacity to a certain
density on the aluminum plate to form a platform. The flexible rolling
of cardan balls enables the modules running on them to slide flexibly,
thus greatly reducing the labor intensity of workers.

Main performance parameters

1.Applicable range:W 600~1000mm,L 1400~2000mm;

2.Working air pressure:without;


Characters 3.Power supply:without;
High strength but with light weight
4.Load Capacity:Dead Load 45kg,dynamic load 50kg;
The cardan ball shell is galvanized with high
quality carbon steel 5.Transfer speed:≤0.5m/s;
Anti-corrosion
6.Operating environment:25±5℃;

7.Humidity:≤80%.
Lift & change orientation

Main function
This station automatically rises and falls to make the
component turn 90 degrees for conveying.

Main performance parameters

1.Applicable range:W 600~1000mm,L 1400~2000mm;

2.Working air pressure:0.6~0.8Mpa;

3.Power supply:1ψ3W,220V,50/60Hz;
Characters 4.Equipment power:0.24KW;
High quality PU belt is adopted for smooth
transmission 5.Transfer speed:0~20M/min;

Adopt the brand speed regulating motor 6.Operating environment:25±5℃;


which can adjust the transmission speed

The roller part adopts synchronous belt 7.Humidity:≤80%.


synchronous control
After-sales service

24
hour

4 7
hour day

365
After-sales response time day Warranty Time
4-24 hours to resolve all the First-class customer service providers
problems,one year of free started a new service to keep track of
equipment warranty,life-long the use of the client once 7 days
maintenance
Customers & hornors
Global sales

American,Mexico,Hungary
and so on

960Mw,capacity 18%
25%
21% China
3GW,capacity
Bangladesh, 17%
Malaysia,Cuba,
Korea and so on 19%

680Mw,capacity India
800Mw,capacity
Customers
Hornors
Contacting us
Contact us

Sales Contact :

Joanna +86 1364 6142 564

Changzhou Henghui Photovoltaic

Technology Co., Ltd

Add:No 190, XueCheng Road,Xueyan

Town,WuJin District, Changzhou City,

Jiangsu Province,China

Tel:+86-519-86163251

Fax:+86-519-86163252

Email:[email protected]

Web:http://www.henuitech.cn/
THANK
YOU

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