Unilever Un-Chained Case Study

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UNILEVER UN-CHAINED

CASE STUDY
Problem in Hand
Launch of a new detergent targeting specific customer needs and having gross
margin greater than 40%.

Whiteness
White Magic Brightness
Proponents
Low Cost

Scope Constraints
Surf
Change the gross margin by cutting • Fixed selling price
excel
• Formulation cost • Fixed volume
• Packaging cost White Magic
• Fixed turnover
• Conversion cost • Fixed manufacturing cost &
• Distribution cost Other overhead
Current cost structure
Components In INR/ ton

Turnover per ton 98,000.00

RM cost per ton 35,870.00

PM cost per ton 12,000.00


Target Areas
Manufacturing cost and overheads 10,000.00

Distribution cost 5,100.00


Depreciation impact ( 10% of
investment) 500

Total cost 63,470.00

Gross Margin per ton 34,530.00

GM% 35%
Approach
Packaging

Raw
Distribution
Material

Gross
Margin>40%
Distribution Cost
Region % Split Volumes per year
Demand North 10% 100
West 20% 200
South 70% 700
North
North
West
2000 West
West West

South 2500 South


South

Distribution cost Distribution cost


per ton - 5100 per ton - 2650
Packaging Options
Acc. To Current Distribution System Acc. To Modified Distribution System

Model Cost of Depreciation of Enzyme Handling Depreciation of Enzyme Handling


packing Packaging Unit Unit Depreciation Packaging Unit Unit Depreciation
(INR/tonne) (INR) (INR) (INR) (INR)`
Bottle Same 17000 0 0 0 500
Shape as Surf
Excel Liquid

Bottles – 12000 500 0 1000 500


Different shape
for White Magic
Pouches 9000 3000 0 6000 500

Pouches with 11000 4000 0 8000 500


spout at side

Brick pouch by 9500 7000 0 14000 500


Volpack
Cost
(Distribution + Depreciation +Packaging)
Distribution Cost Packaging Cost Total Depreciation Cost Cost (distribution +
(INR/tonne) (INR/tonne) (Enzyme unit + packaging +
packaging unit) depreciation )
(INR/tonne) (INR/tonne)
Current* Modified Current* Modified Current* Modified Current* Modified
Bottle Same Shape as 5100 2650 17000 17000 0 500 22100 20150
Surf Excel Liquid
Bottles – Different 5100 2650 12000 12000 500 1500 17600 16150
shape for White Magic
Pouches 5100 2650 9000 9000 3000 6500 17100 18150
Pouches with spout at 5100 2650 11000 11000 4000 8500 20100 22150
side
Brick pouch by Volpack 5100 2650 9500 9500 7000 14500 21600 26650

*The table comprises of the operating cost of various packaging units


It also includes enzyme handling unit cost and depreciation cost
Comparison of Cost
(Distribution + Depreciation +Packaging)
30000
Cost (distribution + packaging +

25000

20000
depreciation )

Current Cost
15000
Modified Cost

10000

5000

0
Modifying the formulation
White Magic White Magic
Surf Excel Liquids - White Magic Liquids
powders - Liquids -
Material Function Cost / kg Existing -Proposed
Existing Modified
Formulation Formulation
Formulation Formulation
Acts as an active detergent for washing, gives
Surfactant 1 140 2.5 16 2.027 2.027
foam
Acts as an active detergent for washing, less
Surfactant 2 120 10 8.108 8.108
foam, takes out grease
Surfactant 3 Acts as an active detergent 80 12.5 10.135 10.135
Glycol Viscosity Reduction and enzyme stabilization 36 3 3 3
Tinopal Fluorescence 900 2 1 2 2
Enzyme For stain removal 600 0.5 0.5 0.3
Shading Dye for whiteness 3000 0 0.075 0.075 0.075
Color/ Dye For color of liquid detergent 2400 1 0.75 0.75 0.5
Perfume Smell 500 1.5 1.25 1.2 1.2
BIT Preservative 1 1 1
Water Filler 5 66 71.2 71.65
Solids Filler 10 80.9
Total 100 100 100 100
Sum total of total formulation/ ton
41190 33003 35870 32285
Modified Cost Structure
Components Current Modified
Cost (INR) Cost (INR)
Turnover per ton 98000 98000
RM cost per ton 35870 32285
PM cost per ton 12000 12000
Manufacturing cost and overheads 10000 10000
Lowered cost on
Distribution cost 5100 2650
Depreciation impact ( 10% of 500 1500
investment)
Total cost 63470 58432
Gross Margin per ton 34530 39565
GM% 35 % 40.36 %
Cumulative Cost Comparison
70000

60000

50000

40000

30000 Current Cost (INR)


Modified Cost (INR)
20000

10000

0
RM Cost PM Cost Distribution Depriciation Total Cost Gross
Cost Cost (*10) Margin per
tonne
Thank You!

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