Unilever Un-Chained Case Study
Unilever Un-Chained Case Study
Unilever Un-Chained Case Study
CASE STUDY
Problem in Hand
Launch of a new detergent targeting specific customer needs and having gross
margin greater than 40%.
Whiteness
White Magic Brightness
Proponents
Low Cost
Scope Constraints
Surf
Change the gross margin by cutting • Fixed selling price
excel
• Formulation cost • Fixed volume
• Packaging cost White Magic
• Fixed turnover
• Conversion cost • Fixed manufacturing cost &
• Distribution cost Other overhead
Current cost structure
Components In INR/ ton
GM% 35%
Approach
Packaging
Raw
Distribution
Material
Gross
Margin>40%
Distribution Cost
Region % Split Volumes per year
Demand North 10% 100
West 20% 200
South 70% 700
North
North
West
2000 West
West West
25000
20000
depreciation )
Current Cost
15000
Modified Cost
10000
5000
0
Modifying the formulation
White Magic White Magic
Surf Excel Liquids - White Magic Liquids
powders - Liquids -
Material Function Cost / kg Existing -Proposed
Existing Modified
Formulation Formulation
Formulation Formulation
Acts as an active detergent for washing, gives
Surfactant 1 140 2.5 16 2.027 2.027
foam
Acts as an active detergent for washing, less
Surfactant 2 120 10 8.108 8.108
foam, takes out grease
Surfactant 3 Acts as an active detergent 80 12.5 10.135 10.135
Glycol Viscosity Reduction and enzyme stabilization 36 3 3 3
Tinopal Fluorescence 900 2 1 2 2
Enzyme For stain removal 600 0.5 0.5 0.3
Shading Dye for whiteness 3000 0 0.075 0.075 0.075
Color/ Dye For color of liquid detergent 2400 1 0.75 0.75 0.5
Perfume Smell 500 1.5 1.25 1.2 1.2
BIT Preservative 1 1 1
Water Filler 5 66 71.2 71.65
Solids Filler 10 80.9
Total 100 100 100 100
Sum total of total formulation/ ton
41190 33003 35870 32285
Modified Cost Structure
Components Current Modified
Cost (INR) Cost (INR)
Turnover per ton 98000 98000
RM cost per ton 35870 32285
PM cost per ton 12000 12000
Manufacturing cost and overheads 10000 10000
Lowered cost on
Distribution cost 5100 2650
Depreciation impact ( 10% of 500 1500
investment)
Total cost 63470 58432
Gross Margin per ton 34530 39565
GM% 35 % 40.36 %
Cumulative Cost Comparison
70000
60000
50000
40000
10000
0
RM Cost PM Cost Distribution Depriciation Total Cost Gross
Cost Cost (*10) Margin per
tonne
Thank You!