Scribd Logo
Upload

Welcome to Scribd!

  • 150 views

    PPT

    Uploaded by

    Sam Sam
    The document provides details about a company including its establishment, organizational structure, manufacturing processes for casting and machining, quality management systems, training programs, and a case study on investigating and resolving an issue with lubricant leakage in an impeller casing component. Process flow charts and documentation of various quality assurance and problem solving tools are included.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    PPT

    Uploaded by

    Sam Sam
    150 views33 pages
    The document provides details about a company including its establishment, organizational structure, manufacturing processes for casting and machining, quality management systems, training programs, and a case study on investigating and resolving an issue with lubricant leakage in an impeller casing component. Process flow charts and documentation of various quality assurance and problem solving tools are included.

    Original Description:

    ss

    Original Title

    ppt

    Copyright

    © © All Rights Reserved

    Available Formats

    PPTX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document provides details about a company including its establishment, organizational structure, manufacturing processes for casting and machining, quality management systems, training programs, and a case study on investigating and resolving an issue with lubricant leakage in an impeller casing component. Process flow charts and documentation of various quality assurance and problem solving tools are included.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    150 views33 pages

    PPT

    Uploaded by

    Sam Sam
    The document provides details about a company including its establishment, organizational structure, manufacturing processes for casting and machining, quality management systems, training programs, and a case study on investigating and resolving an issue with lubricant leakage in an impeller casing component. Process flow charts and documentation of various quality assurance and problem solving tools are included.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 33

    Presented By

    Mr. Sallauddin Ajij Makandar


    M-tech (Sec.Year )
    Mech.- production
    Roll No.-7
    Under The Guidance of
    Mrs. J.N.KHAN
    Introduction To Company Profile
    Company Profile

     Establishment
     Nature
     Policy
    Organization Chart

    Managing
    Director

    Machine-shop Foundray Account


    Manager Manager Manager

    Asistant Quality
    Quality Incharge Moulding & Fetlling & shot Export
    Incharge &Management Melting Blasting Executive
    Representative Supervisor Supervisor

    Worker & Worker & Moulder Fetlling Worker


    Helper Helper
    ISO 9001:2008 Management System

    Quality Policy -they are committed to supply best quality casting as


    well as machining on timely delivery of the same with minimum
    rejection at all stages. They are also committed to achieve customer
    satisfaction and continual improvement of our company.”

    Quality Objectives –
    1] Customer satisfaction.
    2] 100 % on time delivery.
    3] Minimization of product Non-conformances at all stages.
    Manufacturing Process
    Foundry Layout
    Process Flow Chart
    Foundry Equipment

     Compressor
     Air Storage Reservoir
     Pneumatic Molding Machine
     Hand Molding Machine
     Semi Automatic Sand Plant
    Machining Part Supplier
    Machine Availabilities
    Sr. No COMPANY NAME
    CNC VMC HMC VTL

    1 TECHNOMAC INDUSTRUIES 0 4 0 0

    2 ASHAPURA INDUSTRIES 2 3 1 0

    3 ASHA ENGGINEERING WORKS 1 2 0 0

    4 PATEL ENGINEERING WORKS 0 0 0 0

    5 KIWI METAL CAST PVT.LTD 0 3 2 1

    6 SADGURU ENTERPRISE 0 2 0 0

    7 ACCUMAX INDUSTRIES 0 2 0 0
    Export
    Facilities
    (Flow
    Chart)
    Training Experiance

    Department Under DK
     Production
     Quality Assurance
     PPC
     Development
     Purchasing
     Stores
     Accounting
    Department wise Training Experience

    Sand
    inspection
    and Daily
    Production
    Plan
    Ball Hardnes Ball Hardn Ball Hardn
    dia. s (BHN) dia. ess dia. ess
    Hardness Testing (BHN) (BHN)
    3.1 388 3.8 255 4.6 170
    3.2 363 3.9 241 4.7 163
    3.3 341 4.0 229 4.8 156
    3.4 321 4.1 217 4.9 149
    3.5 302 4.2 207 5.1 143
    3.6 285 4.3 197 5.2 137
    3.7 269 4.4 187 5.3 121
    Purpose of Root Cause Analysis
    Prevent problems from recurring

    Reduce possible injury to personnel

    Reduce rework and scrap

    Increase competitiveness

    Promote happy customers


    Classification of Root cause
    Analysis

    Safety-based

    Failure-
    based Production-

    RCA
    based

    Systems- Process-
    based based
    TOOLS AND TECHNIQUES OF RCA

    RCA

    Cause and
    The “5 Pareto Brain Flow Effect Tree Bench
    Whys” Analysis storming Charts Diagram Diagram marking
    1) THE 5” WHY?
    Problem - Flat Tire
     Why? Nails on garage floor
     Why? Box of nails on shelf split open
     Why? Box got wet
     Why? Rain thru hole in garage roof
     Why? Roof shingles are missing
     C/A Fix Roof
    2) Pareto Analysis
    3) Brain Storming
     Sit down as a group and review all ideas
     Assign someone to capture the thoughts
    (Whiteboard)
     Everyone participates until no one can think
    of another “Why” to ask
     Don’t jump to conclusions too quickly
    4)Flow chart
    5)Cause Effect Diagram
    6) Tree Diagram
    Result Cause/Result Cause/Result Cause

    Result Primary Secondary


    Tertiary
    Causes Causes
    Causes
    7) Bench Marking
    Benchmarking: What is it?
     "... benchmarking ...[is] ...'the process of identifying,
    understanding, and adapting outstanding practices and processes
    from organizations anywhere in the world to help your
    organization improve its performance.'"
    —American Productivity & Quality Center
     "... benchmarking ...[is]... an on-going outreach activity; the goal
    of the outreach is identification of best operating practices that,
    when implemented, produce superior performance."
    —Bogan and English, Benchmarking for Best Practices

     Benchmark refers to a measure of best practice performance.


    Benchmarking refers to the search for the best practices that yields
    the benchmark performance, with emphasis on how you can apply
    the process to achieve superior results.
    MINI PROJECT
    SOLVE THE PROBLEM OF
    IMPILLER CASING LX 30
    Problem Description
     The Email is received from the customer from the USA
    “there is lubricant leakage problem occurs at the
    customer end.”
    Cause- effect Diagram

    Material Machine Man

    Faulty material Bore size is out of Improper bearing


    tolerance fits
    Surface finish is not Excessive lubrication
    achieved pump
    Lubrication
    Leakage

    Environment Method
    Machine Defect
    Bore size is out of
    tolerance
    • Check all the stock component for the bore size which
    found ok

    Surface finish is not


    achieved
    • Check Ra value which is not archived
    Corrective action for the achieve Ra
    value
    Increase the RPM Decrease the insert Do Burnishing
    of CNC changing time Opration
    • Effect • Effect
    • The structure of • Effect • Need extra
    component is the • If we decrease the operation with
    eccentric so the insert changing burnishing tool
    increasing RMP time which is
    of the CNC Cause uneconomical
    unbalance of
    component which
    is dangerous
    We added Burnishing operation

    You might also like