FHM TRAINING TOOLS

This training presentation is part of FHM’s

commitment to creating and keeping safe
workplaces.

Be sure to check out all the training programs

that are specific to your industry.
Topics Include:
•Scope of Responsibilities
•OSHA 1910/1926 Compliance – Basic Standards
(Lift Trucks, Hazcom, Electrical, Fall Protection,
Lockout/Tagout, etc.)
•Safety Inspections
•Hazard Assessment
•Hazard Communication
•Safety Committees
•Job Safety Analysis
•Recordkeeping
•Selling Safety
•Available Resources and Assistance
•Professional Development
 Safety Orientation Training

• Hazard Communication • Confined Space

• Respirators • Fire / Fire Extinguishers
• Personal Protective • Basic First Aid (not
Equipment certified training)
• Hearing Conservation • Blood Borne Pathogens
• Fall Protection • Heat/Cold Stress
• Lockout Tagout • Good Safety Practices
 Hazard Communication
• “The Right To Know”
• Chemical Hazards
• Written Program
• Training
• Container Labels
• Material Safety Data Sheets (MSDS)
• Inventory List
 Chemical Hazards
• Flammable/Explosion
– Flash point
– LEL
• Toxic/Poison
– Acute / Chronic
– Local / Systemic
– Routes of entry
• Reactive
• Corrosive
 Container Labels
• Shipping Labels
• Manufacturer’s
Warnings
• NFPA Diamond /
HMIS Labels
• Health, Fire, and
Reactive Hazards
NFPA Diamond
 Material Safety Data Sheets
• Identity of Material and Manufacturer
• Hazardous Ingredients
• Physical and Chemical Characteristics
• Fire and Explosion Hazard Data
• Reactivity Data
• Health Hazard Data (Limits, Symptoms, etc.)
• Precautions for Safe Handling
• Control Measures and First Aid
 Respiratory Hazards
• Toxic
– Dusts, fumes, and mists (particulate)
– Gases and vapors
• Oxygen deficiency or enrichment
• Immediately Dangerous to Life and
Health (IDLH)
 Respiratory (Occupational)
Exposure Limits
• Permissible Exposure Limit - OSHA PEL
• Threshold Limit Value - ACGIH TLV
• Time-Weighted-Average - TWA
• Short Term Exposure Limit - STEL
• Ceiling Limit - TLV-C or PEL-C
• “Skin” notation
• Protection for a Working Lifetime
 Respiratory Protection
• Air-Purifying (APR) • Supplied Air (SAR)
– Dust Mask – Air-line
– Half Face • Hood style
– Full Face • Facepiece style
– Powered Air- – Half Face
Purifying Respirators – Full Face
(PAPR) • Escape provisions
– Self Contained
Breathing Apparatus
(SCBA)
 Respirator Protection Factors
(PF)
• Air-Purifying (APR)1 • Supplied Air (SAR)2
– Dust Mask - 10 – Air-line
– Half Face - 10
• Hood style - 100
• Facepiece style
– Full Face - 50 - 1000
– Powered Air- • Escape provisions -
>10,000
Purifying Respirators
(PAPR) - 100 – Self Contained
Breathing Apparatus
(SCBA) - >10,000
1- Negative pressure in face 2- Positive Pressure in face piece
piece
 Limitations
• Air-Purifying (APR) • Supplied Air (SAR)
– Concentration of – Concentration of
contaminant (PF)
contaminant (PF)
– Must provide “Grade D”
– Oxygen level air source
(19.5%-23.5%) – More cumbersome /
– Cartridge useful life unwieldy
– Mobility (air line style)
– Warning properties
– Length of work time
(some substances
(SCBA style)
can’t be detected or
are too toxic)
 Respirator Program Elements
• Written Procedures • Maintenance
• Selection of Respirators • Inspection
• Training of Users • Work Area Surveillance
• Fit-Testing • Medical Fitness
– Initial • Program Auditing
– Annual • Using Certified Respirators
– Changing brand • NO BEARDS
• Cleaning and Storage • No Glasses with Full Face
 Personal Protective
Equipment
• Required when engineering or
administrative controls are inadequate.
• Must be properly selected and worn.
• Training is required.
• Pre-Job analysis
– Hazard Assessment
 Head Protection
• Hard Hats (Safety Helmets)
– Class A - Limited voltage protection
– Class B - High voltage protection
– Class C - No voltage protection
– Class D - Firefighter’s helmet
• Bump Caps
– Not recommended
 Eye and Face Protection
• Safety Glasses (minimum requirement)
• Goggles - better protection for
chemicals, splashes, dusts, or
projectiles.
• Face Shield - better for splashes or
projectiles
• Chemical Splash Hood
– shoulder length or longer
 Hand and Foot Protection
• Gloves / sleeves • Shoes / Boots
– General duty – Steel toe
• Cotton, leather • Compression,
puncture
– Sharp objects
– Metatarsal guards
• Leather, kevlar
• Protects top of foot
– Cuts behind toe
• Kevlar – Chemical resistant
– Chemical • Prevents contact with
• Multiple types
chemicals
 Chemical Protective Clothing
• Qualities • Types
– Puncture resistance – Full Encapsulating suit
– Wear resistance – Splash suit
– Tactility – Coveralls
– Degradation – Hoods
– Permeation – Gloves
– Boots
– Boot / Shoe covers
 Protective Clothing Materials
• Tyvek (white suits) • Neoprene
– dusts, dirt, grease – acids, caustics, solvents
• Saranex • Butyl rubber
– coated tyvek, better – resists gases
for mild chemicals • Nomex
• Polyethylene – flame protection
– alternative to tyvek • Kevlar
• PVC – cut protection
– rain suits, splash • MANY OTHERS
suits
– moderate chemicals
 Levels of Protection
• Level A • Level C
– full encapsulating suit – Chemical Suit (CPC)
– SCBA or SAR – Air purifying respirator
– Gloves, boots, hat, – Gloves, boots, hat, etc.
etc. as needed as needed
• Level B • Level D
– Chemical Suit (CPC) – Work uniform
– SCBA or SAR – Hard hat

– Gloves, boots, hat, – Safety glasses

etc. as needed – Gloves, etc. as needed

 Hearing Conservation
• Hearing Loss
– Disease
– Age
– Excessive Noise
• workplace
• environmental
• recreational
• Other Effects of Noise
– Elevated blood pressure, stress, sleeplessness
 Noise Levels
• Measured in decibels
(dB)
– Whisper - 10-20 dB
– Speech - 60 dB
– Noisy Office - 80 dB
– Lawnmower - 95 dB
– Passing Truck - 100 dB
– Jet Engine- 150 dB
• OSHA Limit (PEL) - 85
dB
 Noise Exposure
• Continuous
– constant level over time
• Intermittent
– levels vary over an area or start and stop
• Impact
– sharp burst of sound (nail gun, hammer)
 Hearing Protectors

• Ear Plugs - preferred (NRR* 20-30 dB)

• Ear Muffs - 2nd choice (NRR 15-30 dB)
• Double Hearing Protectors (plugs and
muffs) (NRR 30-40 dB) used for levels
over 115 dB
(*NRR = Noise Reduction Rating - an approximate decibel
reduction provided by the protector in lab conditions.
Subtract 7 dB for approximate “real world” attenuation)
 Audiometric Testing
• Initial Testing - Baseline for reference
• Annual Testing - periodic monitoring
• Performed when exposure exceeds
OSHA limit
• Assures protection is adequate
• Evaluation is age-adjusted
 Fall Protection
• Any open edge higher than six (6) feet
– Guardrail System
– Safety Net System
– Personal Fall Arrest System
• Any fixed ladder higher than 20 feet
– Ladder Safety Device (with body harness)
– Safety Cage with offset landings every 30
feet
 Personal Fall Arrest System
• Full Body Harness
• Lanyard (regular or retractable)
• Shock Absorber
• Locking Snap Hooks (no single
action)
• Lifeline (as needed)
• Anchorage
– Must hold 5000 lbs.
Fall Clearance (not a sale!)
 Scaffolding

• Erected by • Tie-off if no railing

“Competent Person” • Access ladders
• Sound, rigid footing • Get down from
• No overloading “rolling” scaffold to
• Scaffold Grade move it
Planking • No portable ladders
• Railings / toeboards on scaffolding
 Portable Ladders
• Use only approved • Secure top of
ladders extension ladders
• Inspect before use • Extend 3 feet above
• Use both hands access or working
• One person only level
• Firm, level footing
• Use 4:1 lean ratio
• Do not use as platform
or scaffold
• Use fall arrest if > 6 ft.
working from ladder
 Aerial Lifts
• Secure lanyard to anchor point
• Never use a ladder from a lift
• Don’t over extend boom lifts
• Follow manufacturer’s safety notices
 Lockout/Tagout
• Control of Hazardous Energy
– Electrical
– Mechanical
– Thermal
– Pressure
– Chemical
– Kinetic / Gravity
• Prevention of injuries caused by release of
Hazardous Energy
 Lockout
• Lock device applied to energy control point
• A positive means to secure isolation point
• Individual responsible for own lock & key
• Preferred method
 Tagout
• Tag device applied to energy control
point
• Used in conjunction with Lockout
• Used when Lockout not feasible
• Name, date, time, purpose, etc.
 Performing Lockout/Tagout
• Preparation
– Identify the energy source(s)
– Determine how to control the energy
– Dissipate residual energy
– Block components subject to movement
• Shutdown Equipment
– Follow normal stopping procedures
– Allow motion to stop
 Applying Lockout/Tagout
• Close or shut off all energy sources
• Apply locks and/or tags
• Verify isolation - “Try”
– Try the switch
– Try the start button
• Contractors may need assistance or
procedures to identify all energy sources
 Removing Lockout/Tagout
• Remove tools and equipment
• Replace guards and covers
• Check for all clear
• Remove your locks and tags
• Other locks & tags may remain
• Notify responsible party of completion
Confined (Permit) Space Entry
• OSHA Definition
– Limited means of entry or exit
– Not intended for human occupancy
– May / could contain a hazardous atmosphere
– Contains engulfment or entrapment hazards
– Contains other hazards
• Tanks, vessels, storage hoppers, pipelines,
manholes, tankers, bins, excavations, etc.
 Atmospheric Hazards
• Oxygen Deficiency / Enrichment - below
19.5% or above 23.5%
• Flammable / Explosive - LEL above 5%
• Toxic - above PEL, unknown, or IDLH
• Control with testing, ventilation, and/or
PPE
 Other Hazards
• Hazardous Energy - Lockout / Tagout
– Electrical, Thermal, Mechanical, Pressure, Chemical
• Entrapment - plan for avoidance and retrieval
• Engulfment - plan for avoidance and retrieval
• Rescue - plan for retrieval, must have Attendant
and communications
 Confined Space Permits
• Facility issued
• Contractor issued
• Supervisor prepares
• Sign In / Out
• Atmospheric testing
• Hazard controls
• Renew when expired
 Entrants, Attendants and
Supervisors
• Entrants • Attendants
– Enter the space – Be present
– Perform the work continuously
– Exit on Attendant’s – Maintain headcount
orders – Maintain contact with
• Supervisor entrants
– Perform air monitoring – Orders evacuation,
– Control other hazards activates rescue
– Complete permit – Prevent unauthorized
entry
 Confined Space Ventilation
• Positive - blowing air into the space, exhaust
is through openings
• Negative - pulling air out of the space,
exhaust is through blower
• Explosion-proof equipment if needed
• Purging / Inerting - inert gas (nitrogen, carbon
dioxide, argon) used to replace oxygen
atmosphere in space for HOT work
Special Equipment - Confined
Space Entry
• Full Body Harness – often required
• Lifeline (Retrieval Line)
• Mechanical Retrieval System - required for
vertical entries exceeding five (5) feet
• Fall Protection Anchorage
• Testing meters
– Oxygen
– Combustible gas
– Toxic chemicals
 Elements of Fire
• Elements of Combustion (Fire Triangle)
• All required for a fire to occur.
• Trend is to include “Chemical Reaction”
as fourth element (Fire Tetrahedron).
 Fire Properties & Chemistry
• Solids do not burn. Gases burn.
• Fuel must release gases/vapors
– may require heating. (Ray
Bradbury – Fahrenheit 451)
• Fuel gases must mix /w Oxygen
in proper proportion (Lean / Rich
- Flammable Range).
• Must be a source of ignition.
 Fire Terms
• Flash Point
• Flammable Range
(Lean/Rich)
• LEL/UEL (LFL/UFL)
• Ignition Temperature
• Flammable vs.
Combustible liquids
• Bonding and Grounding
Classes of Fires
Classes of Fires
 Fire Extinguishant Materials
• Water - class A only - cools /removes heat
• Dry Chemical - class A, B, or C - interferes with
chemical reaction
• Carbon Dioxide - class A, B, or C (usually C) -
removes Oxygen / smothers fire
• Halon – (being phased out - ozone) class A, B, or
C (usually C) - removes Oxygen / smothers fire
• Metl-X - class D only - specialized dry chemical
for metal fires
• Foam – Class B, holds down vapors
Fire Extinguisher Features
• Operating lever
• Locking pin
• Pressure gauge
• Discharge nozzle
• Label
– type of extinguisher
(A,B,C,D)
– instructions
 Fire Extinguisher Use
• Select correct extinguisher for class of fire
• Pull the locking pin
• Aim at base of fire
• Squeeze and hold the discharge lever
• Sweep from side to side
• CAUTION - monitor the area, the fire could re-
ignite
• Always notify supervisor of extinguisher use
so it can be replaced or recharged and the fire
investigated
 Basic First Aid
• Shock • Burns
– Lay victim down – 1st Degree - redness
only, flush with cool water
– Keep victim warm
– 2nd Degree - blisters,
– Keep victim calm place damp bandage,
– Get assistance use no ointments
– 3rd Degree - white or
• Bleeding charred, use dry bandage
– Use clean bandage – 2nd or 3rd - get medical
– Apply pressure attention
– Elevate wound
 Basic First Aid (cont.)
• Fractures • Chemical Burns
– Closed fractures - (no – Flush with water for
protruding bones), 15 minutes minimum
immobilize
– Open fractures - • Bites and Stings
immobilize, control – Be aware of bee
bleeding sting allergies
• Head and Neck Injuries – Poisonous bites -
– DO NOT MOVE VICTIM seek medical
attention
 Bloodborne Pathogens
• Aids
• Hepatitis
– Hep-B vaccines for designated persons
• No contact with blood or body fluids
• Wear protective equipment, especially
gloves & safety glasses
• Hospital / Laboratory Waste - “Red Bag”
• Sharps disposal
 Temperature Stress - Cold
• Dress in layers
• Limit exposed skin
• Frostbite - localized frozen tissue
– Do not rub area, limit motion, warm slowly
• Hypothermia - lowered body temperature
– Remove wet clothing, use dry blankets
• Seek medical attention
 Temperature Stress - Heat
• Sunburn - keep skin covered
• Heat Cramps - drink dilute “Gatorade”
• Heat Exhaustion - heavy sweating, cool skin
– Cool victim, seek medical attention if vomiting
• Heat Stroke - medical emergency
– Hot, dry skin, rapid then weakening pulse
– Cool victim immediately
 Good Safety Practices
• Inspect work area daily
• Be an observer - stay alert
• Housekeeping, Housekeeping, Housekeeping
• Use your best safety device - THINK
• If you’re not sure - ASK someone!!
• Report Injuries/Incidents/Illnesses
• Report safety issues to the safety committee