Reinforced Reaction Injection Moulding (R-RIM)

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Reinforced Reaction Injection

Moulding (R-RIM)
Reaction injection molding

Reaction Injection Moulding as the name


suggests (RIM)is similar to injection moulding
except that in RIM thermosetting polymers
are in the liquid form and are used in place of
thermoplastic, which get cured in the mould
by virtue of a reaction which occurs between
the ingredients injected.
reinforced reaction injection
molding (RRIM).
If reinforcing agents are added to the mixture
then the process is known as reinforced
reaction injection molding (RRIM). Common
reinforcing agents
include glassfibers and mica. This process is
usually used to produce rigid foam automotive
panels.
Resins and Reinforcement:

The RRIM process requires special resins and


reinforcements. A number of resins, including
Epoxies,
polyesters,
nylons and
polyurethanes
But polyurethane have been successfully developed for
RRIM processing. Today, polyurethane is the predominate
resin in RRIM.
The basic RRIM reinforcements are chopped or hammer
milled glass fiber and glass flake.
RRIM composites have a number of processing
advantages including very fast cycle time, low labor,
low mold clamping pressure and low scrap rate.
RRIM uses reinforcements to improve the properties of
the resin. With the use of reinforcements,
polymerization shrinkage is reduced, thermal
expansion is reduced, droop and sag of the composite
at elevated temperatures is minimized
And other key properties such as stiffness, tensile
strength and tensile elongation are generally improved.
Milled fibers or flakes can be added directly to the
resin before reacting in the mixing head.
Process
The two parts of the polymer are mixed
together, usually by injecting them under high
pressure into an impinging mixer. Then the
mixture is injected under lower pressure into a
mold. The mixture is allowed to sit in the mold
long enough for it to expand and allowed to
cure
Reinforced Reaction injection
molding
Reinforced Reaction injection
molding
50 psi (345kPa)
application
Presently, transportation is the principal
market for RRIM products. Automotive and
truck applications for RIIM parts include
Class A body panels,
fascia,
bumper beams,
spare tire covers,
floor pans and other similar products

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