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    UNIT I 1.2 Process Planning and Production Planning

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    prof_panneer
    Process planning involves preparing detailed instructions for manufacturing a part to meet design specifications. It includes selecting machining operations and sequences, required tools and fixtures, inspection methods, and creating a routing sheet. Process planning provides the link between engineering design and production by converting designs into fabrication instructions. It can be done manually, which is subjective and labor intensive, or with computer-aided process planning software for greater efficiency, consistency and integration with CAD/CAM systems. Production planning then uses the process plans to schedule and coordinate all the required resources for manufacturing.

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    UNIT I 1.2 Process Planning and Production Planning

    Uploaded by

    prof_panneer
    267 views52 pages
    Process planning involves preparing detailed instructions for manufacturing a part to meet design specifications. It includes selecting machining operations and sequences, required tools and fixtures, inspection methods, and creating a routing sheet. Process planning provides the link between engineering design and production by converting designs into fabrication instructions. It can be done manually, which is subjective and labor intensive, or with computer-aided process planning software for greater efficiency, consistency and integration with CAD/CAM systems. Production planning then uses the process plans to schedule and coordinate all the required resources for manufacturing.

    Original Description:

    COMPUTER AIDED PROCESS PLANNING

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    Process planning involves preparing detailed instructions for manufacturing a part to meet design specifications. It includes selecting machining operations and sequences, required tools and fixtures, inspection methods, and creating a routing sheet. Process planning provides the link between engineering design and production by converting designs into fabrication instructions. It can be done manually, which is subjective and labor intensive, or with computer-aided process planning software for greater efficiency, consistency and integration with CAD/CAM systems. Production planning then uses the process plans to schedule and coordinate all the required resources for manufacturing.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    267 views52 pages

    UNIT I 1.2 Process Planning and Production Planning

    Uploaded by

    prof_panneer
    Process planning involves preparing detailed instructions for manufacturing a part to meet design specifications. It includes selecting machining operations and sequences, required tools and fixtures, inspection methods, and creating a routing sheet. Process planning provides the link between engineering design and production by converting designs into fabrication instructions. It can be done manually, which is subjective and labor intensive, or with computer-aided process planning software for greater efficiency, consistency and integration with CAD/CAM systems. Production planning then uses the process plans to schedule and coordinate all the required resources for manufacturing.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 52

    PROCESS PLANNING AND

    PRODUCTION PLANNING

    PROCESS PLANNING
    Q

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    Q
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    Q
    Q

    Q
    Formal Definition

    Process planning can be defined as an act of


    preparing processing documentation for the
    manufacturing of a piece, part or an assembly

    Depending on the production environment can


    be
    Rough
    Detailed

    When process planning is done using a computer


    : Computer Aided Process Planning or
    Computer Automated Process Planning
    Step-by-step operations in a sample part
    Process Planning - Steps
    Manufacturing a part to meet design specs.
    Selection of initial block
    Sequence of operations
    Selection of machine, process
    Surface finish
    Quality
    Tolerance
    Hardness
    Life
    Cost
    A Rough Process Plan
    A Detailed Process Plan
    PROCESS PLANNING
    Therefore Process Planning involves
    describing detailed instructions that
    one uses to fabricate a part to
    specification
    Instructions include:
    operation sequence; processes
    tooling and fixtures to be used
    inspection methods and gauges
    graphical representations
    Process planning contd.

    Process planning involves a number


    of functional areas of a
    manufacturing enterprise
    automated process planning
    function has received the shortest
    payback period of all CAD/CAM
    technologies.
    Process Planning and
    CAD/CAM Integration

    process planning (PP) provides the


    link between CAD and CAM (e.g.
    CNC)
    PP function converts engineering
    designs into fabrication instructions
    thus automated PP is key to
    CAD/CAM and of course, CIM
    Another Example Process Plan
    (Routing Sheet or Operation Sheet)

    Part name Valve, Main Tank Date: 2/26/00__


    Part no. 153241 Material: 1020 Carbon Steel
    Revision AB
    Planner The Big Guy
    Operation Description Dept. Machine Tooling Setup Cycle
    Code Time Time
    10 Saw to rough length 041 114 12m 23m
    20 Face to 1.875+ 0.005 043 102 G213 20m 11m
    30 Drill and ream 3 holes 044 103 37m 8m
    40 Mill pockets A and B 051 106 42m 15m
    50 Mill profile 051 106 9m 24m
    Notes:
    1) May include more details (processing conditions, operators,
    cost, etc)
    2) Apply to all types of productions
    QIn Manual Process Planning

    Q
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    Summary- Manual Approach to PP
    its use is still very widespread in small-
    to-medium size companies, especially in
    the aerospace industry
    involves subjective judgments reflecting
    personal preferences and experiences
    plans prepared by different planners for
    similar parts are usually not identical
    very labor intensive ~ 40% of task
    involves preparation of documentation.
    Q

    Q
    PROCESS PLANNING AND
    PRODUCTION PLANNING

    PRODUCTION
    PLANNING

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