General Ploughshare Presintation With Videos
General Ploughshare Presintation With Videos
General Ploughshare Presintation With Videos
Florence KY
Bill Barker
PLOUGHSHARE MIXER
Pharmaceuticals
50 years
PLOUGHSHARE MIXER
Fibrous
Pasty products
Dry/liquid coatings
Viscous slurries
Dispersions
Doughs
Mixing
Blending
Drying
Reacting
Agglomeratio
n
Coating
Granulation
Filtering
DRY BLENDING
AIR PURGE DRYING
AGGLOMERATION
GRANULATION
STERILIZATION
EXTRACTION
FILTORING
ENCAPSULATION
LIQUID/SOLID MIXING
PRESSURE REACTING
PLOUGHSHARE MIXER
The Ploughshare mixing action provides a hurling and whirling
effect to dry/liquid mixtures. Within the mixing cylinder the
products are forced around the drum with medium intensity shear.
Excellent heat transfer is achieved during agitation.
PLOUGHSHARE MIXER
The mixing action within the cylinder comes from a set of
plowshare tools mounted to a common single shaft. The plowshares
are driven in a precise pattern around the drum to present the
mass into the chopper zone. Note this action in the video..
PLOUGHSHARE MIXER
Plow style
with hard face
edge coatings
Heat Transfer
style
PLOUGHSHARE MIXER
PLOUGHSHARE MIXER
Optional High speed choppers can add work energy and higher
shear to materials. Agglomeration and granulation are preformed
with the choppers and sprayed liquid.
PLOUGHSHARE MIXER
Atomization of liquid
coating of solids from
tower mounted nozzle
Liquid injection
through spray lance
with NO-Clog nozzles
with rotation
Agglomeration and
granulation are performed
with sprayed liquids into
the chopper zone
PLOUGHSHARE MIXER
Multiple 4X
Star/Bar assembly
Standard Tulip
PLOUGHSHARE MIXER/DRYER
Heated/dry air
can be purged
into the drying
vessel
FKM1200D
Drying can be added
to the precise
agitation function.
Utilizing heat from
jacket, moisture is
removed through
vent/vacuum stack and
into recovery system.
Water,oil or
steam heating
PLOUGHSHARE MIXER/DRYER
High heattransfer
rates
Enclosed
vessel
Quick
drying
cycles
Pre and
post mixing
PLOUGHSHARE MIXER/DRYER/REACTOR
VT3000
Fast and precise
saturation of
injection media
into fluidized
bed of material.
* Gas injection
** Steam
injection
*** Acid injection
ALL into reacting
DVT
ploughshare
PLOUGHSHARE MIXER
VENTILATION AND
VACUUM PORT
ELECTRIC OR
HYDRAULIC DRIVE
LIQUID-GAS INJECTORS
DRY SOLIDS CHARGE PORT
AIR-PACKINGMECH.SHAFT SEALS
ELECTRICAL
CONTROLS
PUSHBUTTO
N
STATION
CLEANOUT-ACCESS DOORS
HEATING-COOLING JACKET
PLOUGHSHARE
MIXING TOOLS
PNEUMATIC SUPPLY
HI-SPEED CHOPPERS
FLUSH BOTTOM DISCHARGE PORT
M5
316 Stainless steel
construction
Vacuum operation
100 psi code rated
heating/cooling jacket
2 ball valve discharge
Liquid spray lance
assembly
Removable head plate for
cleaning
Bench/portable cart
mounting
Variable speed drive
DVT-130
Model - FKM-600D 2Z
Batch mixer / dryer
Explosion proof
electrical
Top mounted large
access/clean out door
75 hp 2-speed drive
with plow mixing tools
2- 15 hp high speed
choppers
75 psi heating jacket
with stainless steel
covering and
insulation
FKM-1600D
40hp single
speed drive
Special 3- large
discharge door
system with
hydraulic
actuator
75 psi heating
jacket
Multiple gas
injection ports
DVT-800 ( Rental
)
Full vacuum
operation
100 psi internal
operation
75 psi
heating/cooling
jacket
60hp single speed
drive
2 hi speed
choppers
Explosion proof
electrical controls
Vacuum chamber
Liquid / Gas
injection lances
6 ball valve
Processor: VT-1200D 4z
Process: Densification of
silica
Features:
N2 purge
Full Vacuum construction
Extra tall pulse back filter
with expansion chamber
4 30 hp high speed
choppers with mechanical
seals
90 psi code rated heating
jacket with stainless steel
covering and insulation
Heated main shaft
Pontoon load cell mounting
Explosion proof electrical
design
MACHINE : FKM-2000E
PROCESS : Batch
mixer/granulator of food power
with liquid coating.
FEATURES :
316 Stainless steel
construction
Sanitary construction interior
Wash down exterior
2- Spray atomization towers
3 High speed chopper
assemblies
75 hp enclosed drive system
2 - level discharge valve
system
FKM-4200D
Vacuum
construction
304 Stainless steel
construction
Hydraulic variable
speed drive
75 psi code rated
heating jacket with
insulation and
covering
Pulse back filter
with side bag
removal door
Load cell mounting
base
Hinged cover
Batch Sterilizer
VT-3000
Full Vacuum
construction
Pressure rated at 50
psi for steam injection
90 psi code rated
heated jacket with
galvanized covering
and insulation
Heated head plates
Heated shaft with
rotary union
12 inch full port ball
discharge valve
Jacketed vacuum
chamber
Large slide gate
charge valve
Steam injection
manifold with no- clog
nozzles
BATCH MIXER
FKM-3000D
Load cell
mounting base
Hydraulic variable
speed drive
4- high speed
choppers
VT-4200
Batch vacuum dryer
Load cell mounting
base
2 bolt down access
doors 25 PSI
operation
4- High speed
choppers
75 psi heating jacket
150 hp variable
speed drive
Explosion proof
electrics
72 sq. ft. pulse back
filter
Gas/Liquid injectors
Slide gate charge
VT-6000
Vacuum
construction
75 psi code rated
heating jacket
Extra tall
disengagement
chamber and
loading hopper
Dual 6 inch full port
ball valve
discharges
100 hp variable
speed drive
Mulitple heated
liquid injection
ports
VT-10000
Vacuum
construction
Dual 100 sq.ft.
pulse back filters
100 psi code rated
heated jacket
Hydraulic variable
speed drive
Dual 10 inch full
port ball valve
discharge
Man-way access
port
DVT 15000
316 stainless steel
construction
Full vacuum
operation
100 psi internal
operation
100 psi code
heating jacket
500 hp variable
speed drive
2- 150 sq, ft. pulse
back jacketed
filters
Dual 10 inch full
port discharge ball
valves
VT-20000
Batch vacuum dryer
Explosion proof
electrics
150 psi code rated
heating jacket
400 hp variable
speed drive
6 chopper
provisions
Liquid injection
nozzles
2- 150 sq. ft. pulse
back filters
Man-way access door
FKM-600
VT-4200
FM-130
FKM-2000
FKM-3000
VT-20000
VESSEL
MODEL
FACTOR
CU.FT.
M-5
-
LITERS
VESSEL
70% CU.FT.
VESSEL
30% CU.FT
VESSEL
GALLONS
VESSEL
VESSEL
NOM. JKT.
JKT. AREA
FLOW GPM
0.2
0.12
0.1
1.3
0.9
0.4
1.0
M-22
-
22
0.8
0.51
0.2
5.3
3.7
1.6
2.8
FM-75
-
75
2.7
1.5
0.7
19.8
13.8
6.0
4.3
20
FM-130
1.000
130
4.6
3.2
1.4
34.3
24
10.3
5.0
20
FM-300
0.886
300
10.6
7.4
3.2
79
55
24
FKM-600
1.047
600
21.2
14.8
6.4
159
111
48
22
24-30
FKM-1200D
0.960
1200
42.4
29.7
12.7
317
222
95
48
48-60
FKM-1200E
1.317
1200
42.4
29.7
12.7
317
222
95
35
48-60
FKM-2000D
1.023
2000
70.6
49.4
21.2
528
370
159
75
48-60
FKM-2000E
1.395
2000
70.6
49.4
21.2
528
370
159
55
48-60
FKM-3000
1.279
3000
105.9
74.2
31.8
793
555
238
90
48-60
FKM-4200
1.535
4200
148.3
103.8
44.5
1110
777
333
105
48-60
13
24-30
VESSEL
VESSEL
VESSEL
MODEL
NOMINAL
LENGHT
DIAMETER
L/D RATIO
INCHES
INCHES
VESSEL
STD.
VESSEL
FROUDE
RPM
NUMBER
VESSEL
TIP SPEED
FPM
VESSEL
NUMBER
PLOWS
VESSEL
NUMBER
CHOPPERS
HP
M-5
2
6.75
7.50
0.90
300
9.6
589
2-2
M-22
5
11.25
11.75
0.97
210
7.3
638
2-2
FM-75
5
20.00
15.50
1.03
175
7.0
710
2-2
FM-130
7.5
26.25
19.75
1.33
158
7.0
817
2-2
FM-300
10
39.38
24.88
1.58
141
7.0
918
4-2
FKM-600
15
49.00
31.13
1.57
126
7.0
1027
3-2
FKM-1200D
25
98.25
31.13
3.16
126
7.0
1027
8-2
FKM-1200E
25
67.00
37,38
1.79
115
7.0
1125
6-2
FKM-2000D
40
116.50
37.38
3.12
115
7.0
1125
10-2
FKM-2000E
40
78.75
44.00
1.79
106
7.0
1221
6-2
FKM-3000
50
116.50
44.00
2.65
106
7.0
1221
10-2
FKM-4200
135.13
49.25
2.74
100
7.0
1289
10-2
KM-10000
KM-3000 12Z
KM-1200 DRYER
KM-8000 12Z
MIXER
VESSEL
NOM. JACKET
VESSEL
MODEL
FLOW GPM
CU.FT.
LITERS
VESSEL
50% CU.FT.
VESSEL
VESSEL
VESSEL
VESSEL
30% CU.FT
GALLONS
50% GAL.
30% GAL.
JACKET AREA
KM-150
150
5.3
2.6
1.6
40
20
12
13
20
KM-300
300
10.6
5.3
3.2
79
40
24
17
40
KM-600
600
21.2
11
6.4
159
79
48
35
40
21
12.7
317
159
95
45
60
264
159
75
60
793
396
238
90
80
KM-1200
1200
42.4
KM-2000
2000
70.6
35
21.2
KM-3000
3000
105.9
53
31.8
KM-4200
4200
148.3
74
44.5
1110
555
333
105
80
KM-6000
6000
211.9
106
63.6
1585
793
476
130
80
KM-8000
8000
282.5
141
84.8
2113
1057
634
190
80
KM-10000
10000
353.2
177
105.9
2642
1321
793
220
100
KM-13500
13500
476.8
238
143.0
3566
1783
1070
237
100
KM-15000
15000
529.7
265
158.9
3963
1981
1189
253
100
KM-20000
20000
706.3
353
211.9
5284
2642
1585
283
100
KM-25000
25000
882.9
441
264.9
6604
3302
1981
348
100
KM-30000
30000
1059.5
530
317.8
7925
3963
2378
381
100
528
MIXER
MODEL
VESSEL
LENGTH
INCHES
VESSEL
DIAMETER
VESSEL
L/D RATIO
INCHES
VESSEL
STD.
RPM
VESSEL
FROUDE
NUMBER
VESSEL
TIP SPEED
FPM
VESSEL
NUMBER
PLOWS
VESSEL
NUMBER
CHOPPERS
KM-150
49.00
15.63
3.13
180
7.2
737
8-2
KM-300
58.63
19.75
2.97
158
7.0
817
5-2
KM-600
78.75
24.88
3.17
141
7.0
918
7-2
KM-1200
98.25
31.13
3.16
126
7.0
1027
7-2
KM-2000
116.50
37.38
3.12
115
7.0
1125
9-2
KM-3000
116.50
44.00
2.65
106
7.0
1221
9-2
KM-4200
135.13
49.25
2.74
100
7.0
1289
9-2
KM-6000
117.75
63.00
1.92
89
7.1
1468
9-2
KM-8000
157.00
63.00
2.49
89
7.1
1468
12-2
KM-10000
198.00
63.00
3.14
89
7.1
1468
12-2
KM-13500
198.00
73.00
2.71
82
7.0
1567
12-2
KM-15000
198.00
78.00
2.54
80
7.1
1634
12-2
KM-20000
198.00
87.25
2.27
75
7.0
1713
12-2
KM-25000
234.35
90.69
2.58
74
7.0
1757
12-2
KM-30000
234.25
99.38
2.36
70
6.9
1821
12-2
PLOUGHSHARE MIXER
Littleford Day
Mixers
Dryers
Reactors
Thank
you