General Ploughshare Presintation With Videos

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Littleford Day Inc.

Florence KY
Bill Barker

PLOUGHSHARE MIXER

LITTLEFORD DAY HAS 50 YEARS OF PLOUGHSHARE TECHNOLOGY


AND OVER 100 YEARS OF EQUIPMENT MANUFACTURING.
Applied to industries such as:

Pharmaceuticals

50 years

Food and candies


Healthcare
Plastics
Chemicals
Environmental
Mineral and metals
Wood products
These and many other raw materials have been processed by our
testing center and throughout our large customer base.

PLOUGHSHARE MIXER

ALL product/material consistencies can be processed!


Dry solids
Bulk solids

The intensive plow versatility allows


for many process functions to be run in
a single vessel !!!

Fibrous
Pasty products
Dry/liquid coatings
Viscous slurries
Dispersions
Doughs

Mixing
Blending
Drying
Reacting
Agglomeratio
n
Coating

Batch and Continuous throughputs

Granulation
Filtering

PLOUGHSHARE PROCESSING VERSATILITY


VACUUM DRYING

DRY BLENDING
AIR PURGE DRYING

AGGLOMERATION

GRANULATION

STERILIZATION

EXTRACTION

FILTORING

ENCAPSULATION

LIQUID/SOLID MIXING
PRESSURE REACTING

PLOUGHSHARE MIXER
The Ploughshare mixing action provides a hurling and whirling
effect to dry/liquid mixtures. Within the mixing cylinder the
products are forced around the drum with medium intensity shear.
Excellent heat transfer is achieved during agitation.

PLOUGHSHARE MIXER
The mixing action within the cylinder comes from a set of
plowshare tools mounted to a common single shaft. The plowshares
are driven in a precise pattern around the drum to present the
mass into the chopper zone. Note this action in the video..

PLOUGHSHARE MIXER

Plow style
with hard face
edge coatings

Heat Transfer
style

Set of Mixing tools are


bolted or welded to single
shaft

PLOUGHSHARE MIXER

LITTLEFORD DAY FKM-2000E WITH HIGH SPEED CHOPPERS

Plow agitation at full speed

PLOUGHSHARE MIXER

Atomization with a air/ liquid


coating onto the solids from
tower mounted nozzle
Liquid injection
through spray lance
with NO-Clog nozzles

Optional High speed choppers can add work energy and higher
shear to materials. Agglomeration and granulation are preformed
with the choppers and sprayed liquid.

PLOUGHSHARE MIXER
Atomization of liquid
coating of solids from
tower mounted nozzle

Liquid injection
through spray lance
with NO-Clog nozzles
with rotation

Agglomeration and
granulation are performed
with sprayed liquids into
the chopper zone

PLOUGHSHARE MIXER
Multiple 4X

Star/Bar assembly

Standard Tulip

High speed choppers


providing various
amounts of work
energy,

PLOUGHSHARE MIXER/DRYER

Atmospheric - Vacuum - Air purged drying


Ventilation/Vacuum

Heated/dry air
can be purged
into the drying
vessel
FKM1200D
Drying can be added
to the precise
agitation function.
Utilizing heat from
jacket, moisture is
removed through
vent/vacuum stack and
into recovery system.
Water,oil or
steam heating

PLOUGHSHARE MIXER/DRYER

High heattransfer
rates
Enclosed
vessel
Quick
drying
cycles
Pre and
post mixing

All degrees of finished


product moisture can
be achieve
Damp or wet - dry powders or granules

Gas, Water or Chemical


vapor to recovery
system
Presscakes
Filtercakes
Slurries
Pastes
Sludges

PLOUGHSHARE MIXER/DRYER/REACTOR

VT3000
Fast and precise
saturation of
injection media
into fluidized
bed of material.

* Gas injection
** Steam
injection
*** Acid injection
ALL into reacting
DVT
ploughshare

PLOUGHSHARE MIXER

VENTILATION AND
VACUUM PORT
ELECTRIC OR
HYDRAULIC DRIVE

LIQUID-GAS INJECTORS
DRY SOLIDS CHARGE PORT

AIR-PACKINGMECH.SHAFT SEALS
ELECTRICAL
CONTROLS

PUSHBUTTO
N
STATION
CLEANOUT-ACCESS DOORS
HEATING-COOLING JACKET

PLOUGHSHARE
MIXING TOOLS
PNEUMATIC SUPPLY
HI-SPEED CHOPPERS
FLUSH BOTTOM DISCHARGE PORT

M5
316 Stainless steel
construction
Vacuum operation
100 psi code rated
heating/cooling jacket
2 ball valve discharge
Liquid spray lance
assembly
Removable head plate for
cleaning
Bench/portable cart
mounting
Variable speed drive

M/DVT 22 Pilot Processor


22 liter full volume
316 Stainless steel
construction
Vacuum operation
100 psi internal pressure
operation
75 psi code rated
heating/cooling jacket
2 ball valve discharge
Liquid spray lance
assembly
Removable head plate for
cleaning
Bench/portable cart
mounting
Variable speed drive

FM-130D 1Z ( Rental unit pictured


)
Batch processor for mixing,
coating, Granulating , vacuum
drying.
130 liter full volume
Plowshare/Heat transfer mixing
tools
Single HI speed chopper
Nema 7 Explosion proof electrics
75 psi ASME code rated jacket for
Oil , Water , Steam heating/cooling
Vacuum construction 27
304 stainless steel construction
Liquid injective via. Liquid lance or
2 fluid atomization nozzle

BATCH PLOW PILOT REACTOR


MODEL:

DVT-130

PROCESS : Reacting and drying


Nutritional food powders
FEATUURES :
50 psi Internal pressure operation
Full vacuum construction
All 316 stainless steel construction
75 psi code rated jacket and
removable head
Mechanical seal system
Liquid and gas injection ports
4 full port ball valve discharge

Model - FKM-600D 2Z
Batch mixer / dryer
Explosion proof
electrical
Top mounted large
access/clean out door
75 hp 2-speed drive
with plow mixing tools
2- 15 hp high speed
choppers
75 psi heating jacket
with stainless steel
covering and
insulation

FKM-1600D
40hp single
speed drive
Special 3- large
discharge door
system with
hydraulic
actuator
75 psi heating
jacket
Multiple gas
injection ports

DVT-800 ( Rental
)
Full vacuum
operation
100 psi internal
operation
75 psi
heating/cooling
jacket
60hp single speed
drive
2 hi speed
choppers
Explosion proof
electrical controls
Vacuum chamber
Liquid / Gas
injection lances
6 ball valve

Processor: VT-1200D 4z
Process: Densification of
silica
Features:
N2 purge
Full Vacuum construction
Extra tall pulse back filter
with expansion chamber
4 30 hp high speed
choppers with mechanical
seals
90 psi code rated heating
jacket with stainless steel
covering and insulation
Heated main shaft
Pontoon load cell mounting
Explosion proof electrical
design

MACHINE : FKM-2000E
PROCESS : Batch
mixer/granulator of food power
with liquid coating.
FEATURES :
316 Stainless steel
construction
Sanitary construction interior
Wash down exterior
2- Spray atomization towers
3 High speed chopper
assemblies
75 hp enclosed drive system
2 - level discharge valve
system

FKM-4200D
Vacuum
construction
304 Stainless steel
construction
Hydraulic variable
speed drive
75 psi code rated
heating jacket with
insulation and
covering
Pulse back filter
with side bag
removal door
Load cell mounting
base
Hinged cover

Batch Sterilizer
VT-3000
Full Vacuum
construction
Pressure rated at 50
psi for steam injection
90 psi code rated
heated jacket with
galvanized covering
and insulation
Heated head plates
Heated shaft with
rotary union
12 inch full port ball
discharge valve
Jacketed vacuum
chamber
Large slide gate
charge valve
Steam injection
manifold with no- clog
nozzles

BATCH MIXER

FKM-3000D
Load cell
mounting base
Hydraulic variable
speed drive
4- high speed
choppers

VT-4200
Batch vacuum dryer
Load cell mounting
base
2 bolt down access
doors 25 PSI
operation
4- High speed
choppers
75 psi heating jacket
150 hp variable
speed drive
Explosion proof
electrics
72 sq. ft. pulse back
filter
Gas/Liquid injectors
Slide gate charge

PLOW BATCH MIXER/DRYER

VT-6000
Vacuum
construction
75 psi code rated
heating jacket
Extra tall
disengagement
chamber and
loading hopper
Dual 6 inch full port
ball valve
discharges
100 hp variable
speed drive
Mulitple heated
liquid injection
ports

PLOW BATCH REACTOR


DVT-8000
100 psi pressure
rated
Full vacuum
construction
316 stainless steel
construction
Pontoon load cell
base
Special dual
hydraulic motor
drive
Explosion proof
electrical
150 sq. ft. pulse
back filter with
blow out relief port
Liquid injection
ports

PLOUGHSHARE BATCH MIXER

VT-10000
Vacuum
construction
Dual 100 sq.ft.
pulse back filters
100 psi code rated
heated jacket
Hydraulic variable
speed drive
Dual 10 inch full
port ball valve
discharge
Man-way access
port

PLOUGHSHARE BATCH MIXER

DVT 15000
316 stainless steel
construction
Full vacuum
operation
100 psi internal
operation
100 psi code
heating jacket
500 hp variable
speed drive
2- 150 sq, ft. pulse
back jacketed
filters
Dual 10 inch full
port discharge ball
valves

VT-20000
Batch vacuum dryer
Explosion proof
electrics
150 psi code rated
heating jacket
400 hp variable
speed drive
6 chopper
provisions
Liquid injection
nozzles
2- 150 sq. ft. pulse
back filters
Man-way access door

PLOUGHSHARE BATCH MIXER

FKM-600

VT-4200
FM-130

FKM-2000

FKM-3000
VT-20000

PLOUGHSHARE BATCH MIXER SPECIFICATION


MIXER
VESSEL
JKT. SCALE UP

VESSEL

MODEL
FACTOR

CU.FT.

M-5
-

LITERS

VESSEL
70% CU.FT.

VESSEL
30% CU.FT

VESSEL
GALLONS

VESSEL

VESSEL

70% GAL. 30% GAL.

AVE. SQ. FT.

NOM. JKT.

JKT. AREA

FLOW GPM

0.2

0.12

0.1

1.3

0.9

0.4

1.0

M-22
-

22

0.8

0.51

0.2

5.3

3.7

1.6

2.8

FM-75
-

75

2.7

1.5

0.7

19.8

13.8

6.0

4.3

20

FM-130
1.000

130

4.6

3.2

1.4

34.3

24

10.3

5.0

20

FM-300
0.886

300

10.6

7.4

3.2

79

55

24

FKM-600
1.047

600

21.2

14.8

6.4

159

111

48

22

24-30

FKM-1200D
0.960

1200

42.4

29.7

12.7

317

222

95

48

48-60

FKM-1200E
1.317

1200

42.4

29.7

12.7

317

222

95

35

48-60

FKM-2000D
1.023

2000

70.6

49.4

21.2

528

370

159

75

48-60

FKM-2000E
1.395

2000

70.6

49.4

21.2

528

370

159

55

48-60

FKM-3000
1.279

3000

105.9

74.2

31.8

793

555

238

90

48-60

FKM-4200
1.535

4200

148.3

103.8

44.5

1110

777

333

105

48-60

13

24-30

PLOUGHSHARE BATCH MIXER SPECIFICATION


MIXER

VESSEL

VESSEL

VESSEL

MODEL
NOMINAL

LENGHT

DIAMETER

L/D RATIO

INCHES

INCHES

VESSEL
STD.

VESSEL
FROUDE

RPM

NUMBER

VESSEL
TIP SPEED
FPM

VESSEL
NUMBER
PLOWS

VESSEL
NUMBER
CHOPPERS

HP
M-5
2

6.75

7.50

0.90

300

9.6

589

2-2

M-22
5

11.25

11.75

0.97

210

7.3

638

2-2

FM-75
5

20.00

15.50

1.03

175

7.0

710

2-2

FM-130
7.5

26.25

19.75

1.33

158

7.0

817

2-2

FM-300
10

39.38

24.88

1.58

141

7.0

918

4-2

FKM-600
15

49.00

31.13

1.57

126

7.0

1027

3-2

FKM-1200D
25

98.25

31.13

3.16

126

7.0

1027

8-2

FKM-1200E
25

67.00

37,38

1.79

115

7.0

1125

6-2

FKM-2000D
40

116.50

37.38

3.12

115

7.0

1125

10-2

FKM-2000E
40

78.75

44.00

1.79

106

7.0

1221

6-2

FKM-3000
50

116.50

44.00

2.65

106

7.0

1221

10-2

FKM-4200

135.13

49.25

2.74

100

7.0

1289

10-2

CONTINUOUS PLOUGHSHARE MIXER

KM-10000

KM-3000 12Z
KM-1200 DRYER

KM-8000 12Z

PLOUGHSHARE CONTINUOUS MIXER SPECIFICATION

MIXER
VESSEL
NOM. JACKET

VESSEL

MODEL
FLOW GPM

CU.FT.

LITERS

VESSEL
50% CU.FT.

VESSEL

VESSEL

VESSEL

VESSEL

AVE. SQ. FT.

30% CU.FT

GALLONS

50% GAL.

30% GAL.

JACKET AREA

KM-150

150

5.3

2.6

1.6

40

20

12

13

20

KM-300

300

10.6

5.3

3.2

79

40

24

17

40

KM-600

600

21.2

11

6.4

159

79

48

35

40

21

12.7

317

159

95

45

60

264

159

75

60

793

396

238

90

80

KM-1200

1200

42.4

KM-2000

2000

70.6

35

21.2

KM-3000

3000

105.9

53

31.8

KM-4200

4200

148.3

74

44.5

1110

555

333

105

80

KM-6000

6000

211.9

106

63.6

1585

793

476

130

80

KM-8000

8000

282.5

141

84.8

2113

1057

634

190

80

KM-10000

10000

353.2

177

105.9

2642

1321

793

220

100

KM-13500

13500

476.8

238

143.0

3566

1783

1070

237

100

KM-15000

15000

529.7

265

158.9

3963

1981

1189

253

100

KM-20000

20000

706.3

353

211.9

5284

2642

1585

283

100

KM-25000

25000

882.9

441

264.9

6604

3302

1981

348

100

KM-30000

30000

1059.5

530

317.8

7925

3963

2378

381

100

528

PLOUGHSHARE CONTINUOUS MIXER SPECIFICATION

MIXER
MODEL

VESSEL
LENGTH
INCHES

VESSEL
DIAMETER

VESSEL
L/D RATIO

INCHES

VESSEL
STD.
RPM

VESSEL
FROUDE
NUMBER

VESSEL
TIP SPEED
FPM

VESSEL
NUMBER
PLOWS

VESSEL
NUMBER
CHOPPERS

KM-150

49.00

15.63

3.13

180

7.2

737

8-2

KM-300

58.63

19.75

2.97

158

7.0

817

5-2

KM-600

78.75

24.88

3.17

141

7.0

918

7-2

KM-1200

98.25

31.13

3.16

126

7.0

1027

7-2

KM-2000

116.50

37.38

3.12

115

7.0

1125

9-2

KM-3000

116.50

44.00

2.65

106

7.0

1221

9-2

KM-4200

135.13

49.25

2.74

100

7.0

1289

9-2

KM-6000

117.75

63.00

1.92

89

7.1

1468

9-2

KM-8000

157.00

63.00

2.49

89

7.1

1468

12-2

KM-10000

198.00

63.00

3.14

89

7.1

1468

12-2

KM-13500

198.00

73.00

2.71

82

7.0

1567

12-2

KM-15000

198.00

78.00

2.54

80

7.1

1634

12-2

KM-20000

198.00

87.25

2.27

75

7.0

1713

12-2

KM-25000

234.35

90.69

2.58

74

7.0

1757

12-2

KM-30000

234.25

99.38

2.36

70

6.9

1821

12-2

PLOUGHSHARE MIXER

Littleford Day wants you to put


us to the test. . . . .
Testing center in Florence KY.
test center. M5 M22 and FM 130
liter mixers/dryers are
available.
Rental of test or pilot size
machines M5, M22, FM50 or the
FM130 in customers plant for
in-house evaluation.
Rental of production machines
FKM600, FKM1200 and KM300.

Littleford Day

Central USA based manufacturing and service

Over 100 years of processing knowledge

Littleford Day testing and pilot center

Littleford Day rental mixers and dryers

High quality design and manufacturing

Competitive pricing and quick deliveries

Customer service and installation support

Mixers
Dryers
Reactors

Thank
you

Littleford Day Inc.

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