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    Mivan

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    This document discusses Mivan formwork, an aluminum formwork system developed in Malaysia to improve the speed and quality of construction. Mivan formwork uses lightweight, reusable aluminum panels that assemble quickly using pins and wedges, allowing walls and slabs to be poured together in a 4-day work cycle compared to 14-20 days for conventional construction. This results in faster, higher quality construction at lower cost. The document describes the Mivan system components, assembly process, quality improvements, benefits like reduced costs and construction time, and limitations like the need for uniform planning and large project volumes. It concludes that Mivan formwork is an effective technology for solving housing shortages in India by enabling high-quality, fast construction at reasonable

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    Mivan

    Uploaded by

    vijking
    1K views36 pages
    This document discusses Mivan formwork, an aluminum formwork system developed in Malaysia to improve the speed and quality of construction. Mivan formwork uses lightweight, reusable aluminum panels that assemble quickly using pins and wedges, allowing walls and slabs to be poured together in a 4-day work cycle compared to 14-20 days for conventional construction. This results in faster, higher quality construction at lower cost. The document describes the Mivan system components, assembly process, quality improvements, benefits like reduced costs and construction time, and limitations like the need for uniform planning and large project volumes. It concludes that Mivan formwork is an effective technology for solving housing shortages in India by enabling high-quality, fast construction at reasonable

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    Aluminium formwork for high rise buildings

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    mivan

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    This document discusses Mivan formwork, an aluminum formwork system developed in Malaysia to improve the speed and quality of construction. Mivan formwork uses lightweight, reusable aluminum panels that assemble quickly using pins and wedges, allowing walls and slabs to be poured together in a 4-day work cycle compared to 14-20 days for conventional construction. This results in faster, higher quality construction at lower cost. The document describes the Mivan system components, assembly process, quality improvements, benefits like reduced costs and construction time, and limitations like the need for uniform planning and large project volumes. It concludes that Mivan formwork is an effective technology for solving housing shortages in India by enabling high-quality, fast construction at reasonable

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    1K views36 pages

    Mivan

    Uploaded by

    vijking
    This document discusses Mivan formwork, an aluminum formwork system developed in Malaysia to improve the speed and quality of construction. Mivan formwork uses lightweight, reusable aluminum panels that assemble quickly using pins and wedges, allowing walls and slabs to be poured together in a 4-day work cycle compared to 14-20 days for conventional construction. This results in faster, higher quality construction at lower cost. The document describes the Mivan system components, assembly process, quality improvements, benefits like reduced costs and construction time, and limitations like the need for uniform planning and large project volumes. It concludes that Mivan formwork is an effective technology for solving housing shortages in India by enabling high-quality, fast construction at reasonable

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 36

    MIVAN FORMWORK

    Presented by,
    VB

    11/9/15
    1

    Overview
    Introduction
    Formwork definition and discussions
    Components and assembly of MIVAN formwork
    Construction with MIVAN
    Work cycle
    Quality enhancements
    Merits and demerits
    Remedies proposed
    Conclusion and Inference
    Bibliography
    11/9/15

    Introduction
    Concept of ALUMINIUM FORMWORK
    Developed by MIVAN GROUPS, MALAYSIA
    Driving force speed of construction, quality of

    construction, seismic resistivity, economy


    Good quality construction should not deter the project

    speed nor should it be uneconomical

    Cost is long forgotten, but the quality is


    remembered forever
    11/9/15

    Construction Industry
    Significant sectors of Indian economy
    Indias urban population - Second largest
    Land acquisition and rapid creation of dwelling units
    Fortunately, now speed of construction is given

    importance.
    Prefabrication, autoclaved blocks, tunnel formwork,
    aluminium formwork (Mivan technology) of
    construction
    11/9/15

    Housing Scenario - India


    Progressive rise in stock of housing in India

    since independence
    But speed has not kept pace with the rapid

    growth of population and urbanization


    And hence shortage of accommodation is

    increasing continuously
    The situation has become acute in urban areas
    11/9/15

    Innovation in Construction Technology


    Traditional mode of construction - inadequate for

    mass housing construction.


    Prone to poor quality control
    Mass housing works technologies for fast

    construction to deliver quality, economic and durable


    structure.
    Pre-cast and cast-in-situ techniques are used for

    quick construction.
    Use of Aluminum alloy for formwork
    11/9/15

    What is a Formwork?

    Support for plastic concrete when placed


    Temporary supports and castings

    Forms or moulds or shutters are the


    receptacles in which concrete is placed, so
    that it will have desired shape or outline when
    hardened. Once concrete develops the
    adequate strength to support its own weight
    they can be taken out. - ACC
    11/9/15

    Formwork - Requirements
    Sufficiently strong enough
    The joints should be rigid
    Construction lines in the formwork should be

    true
    Easily removable without damage to itself

    11/9/15

    MIVAN System
    3S - SYSTEM OF CONSTRUCTION - Speed, Strength, Safety
    Column and beam construction eliminated
    Walls and slabs are cast in one operation
    Specially designed, easy to handle light weight pre-engineered

    aluminium forms.
    Rapid construction of multiple units of repetitive type using

    semi-skilled labours.
    Fitting and erecting the portion of shuttering
    Carrying out concreting of the walls and slabs together.

    11/9/15

    MIVAN Formwork
    Aluminum alloy panels
    Excellent stiffness-to-weight ratio
    Face or contact surface - 4mm thick plate
    Pin and wedge arrangement system
    Requires no bracing
    High strength wall ties
    Small panels no heavy equipment
    11/9/15

    10

    MIVAN FORMWORK
    Heavy lifting eliminated
    Semi skilled labors
    Fast construction suitable for large magnitudes
    Good quality with accurate dimensions
    System components are durable repetitive
    Monolithic construction

    Mivan 4day cycle


    Conventional 14 to 20 day cycle
    Plastering eliminated completely
    11/9/15

    11

    Comparison Mivan and


    Conventional
    More seismic resistance
    Increased durability
    Lesser number of joints reduced leakages
    Higher carpet area
    Smooth finishing of wall and slab
    Uniform quality of construction
    Negligible maintenance
    Faster completion
    11/9/15

    12

    Construction with MIVAN


    PRE CONCRETE ACTIVITIES
    Receipt of equipment on site
    Level surveys
    Setting out of formwork
    Control / correction of deviation
    Erect formwork vertical
    Erect deck formwork
    Setting kickers

    11/9/15

    13

    Checks before Concreting


    Formwork should be cleaned and coated
    Wall formwork erected to the setting out lines
    Openings are of correct dimensions
    Horizontal formwork are in level
    Deck and beam props are vertical
    Wall ties, pins and wedges are all in position
    Surplus material are cleared
    11/9/15

    14

    On Concrete Activities
    Checking pins, wedges and wall ties
    Beam / deck props adjacent to drop areas

    slipping due to vibration


    Bracing at special areas slipping due to

    vibration
    Overspill of concrete at window opening

    11/9/15

    15

    Post Concrete Activities


    Strike down wall form
    Strike deck form
    Clean, transport and stack formwork
    Strike down kicker formwork
    Strike wall mounted working platform
    All formwork can be struck after 12 hours

    11/9/15

    16

    Beam components
    Beam Side Panel

    Prop Head

    Beam Soffit Bulkhead


    Beam Soffit Panel
    11/9/15

    17

    Deck Components
    Prop
    Length

    Deck
    Panel

    Deck Mid Beam

    Deck Beam Bar


    Soffit Length

    Deck Prop
    11/9/15

    18

    Other Components
    External
    Corner
    Internal Soffit Corner

    Internal Corner

    11/9/15

    External Soffit Corner

    19

    Wall Components
    Wall Panel

    Rocker

    Kicker

    11/9/15

    20

    Pin and Wedge System


    Pin

    Stub
    11/9/15

    21

    Formwork Assembly

    11/9/15

    22

    11/9/15
    23

    11/9/15

    24

    11/9/15

    25

    11/9/15

    26

    11/9/15

    27

    Work Cycle
    System for scheduling & controlling the work of other

    connected construction trades


    Deshuttering of the panels 12 to 15 hrs
    Positioning brackets & platforms on the level- 10 to 15 hrs
    Deshuttered panels lifted & fixed on floor-7 to 10 hrs
    Kicker & external shutters fixed in 7 hrs
    Shutters are erected in 6-8 hrs
    Reinforcement and electrical conduits are fixed 20 to 22

    hrs
    Pouring concrete
    11/9/15

    28

    4 Day Cycle
    Day 1: erection of vertical reinforcement bars and

    one side of the vertical formwork


    Day 2: erection of the second side of the vertical

    formwork and formwork for the slab


    Day 3: fixing reinforcement bars for slabs and

    casting of walls and slabs


    Day 4: removal of vertical form work panels after

    24hours, props in place for 7 days, floor slab


    formwork in place for 2.5 days
    11/9/15

    29

    Quality Enhancements
    High quality formwork panels - consistency of

    dimensions
    Level and verticality
    Plastering eliminated
    3mm to 4mm skin coat enough for pleasant

    appearance
    11/9/15

    30

    Merits
    Total system forms the complete concrete

    structure
    Custom designed to suit project requirements
    Unsurpassed construction speed
    High quality finish
    Cost effective
    Panels can be reused up to 250 times
    Erected using unskilled labour
    Quality and speed - given due consideration
    along with economy
    11/9/15

    31

    Limitations
    Because of small sizes - finishing lines are

    seen
    Concealed services become difficult
    Requires uniform planning and uniform
    elevations to be cost effective
    Modifications are not possible
    Large volume of work is necessary to be cost
    effective
    Spacers, wall ties - seepage, leakages during
    monsoon
    Shrinkage cracks
    High heat of hydration shear walls

    11/9/15

    32

    Remedial Measures
    Wall ties - create holes in wall after deshuttering
    Box-type construction - shrinkage cracks, near door

    and window openings in the walls


    Minimize these cracks by providing control strips in

    the structure which could be concreted after a delay


    of about 3 to 7 days after major concreting
    The problem of cracking can be avoided by

    minimizing the heat of hydration by using Flyash


    11/9/15

    33

    Conclusion and Inference


    Civil engineers not only build but also enhance the

    quality of life
    Creativity and technical skill help to plan, design,
    construct and operate the facilities essential to life
    MIVAN - cost effective and efficient tool to solve
    problems of the mega housing project
    MIVAN construction is able to provide high quality
    construction at unbelievable speed and at
    reasonable cost
    Effective technology India

    Cost is long forgotten, but the quality is


    remembered forever
    11/9/15

    34

    Bibliography
    http://en.wikipedia.org/wiki/Formwork
    http://www.reliancescaffolding.com/Wall-Form

    -works/form-work.asp
    www.mivan.com
    www.mivantelecomms.com/news/?id=42&q

    11/9/15

    35

    Thank You

    11/9/15

    36

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