Indian Cement Industry

An overview

Presented By

Manohar S Annappanavar

Indian Cement Industry -Facts

Large Plants
Companies (Members) (Nos.)
Cement Plants (Nos.)

52
132

Installed Capacity (Mn. t.)

166.73

Cement Production (Mn. t.) 2006-07

Plants with Capacity of Million tonnes and
above (Nos.)

155.66

Manpower Employed (Nos.) Approx.

#Source:CMA

76
1,35,000

Indian Cement Industry -Facts

Mini & White Cement Plants

Cement Plants (Nos.) Approx.
Installed Capacity (Mn. t.)
Cement Production (Mn. t.) 2006-07

365
11.10 (P)
6.00 (P)

North

States with No
Cement Plant
Uttaranchal
CHANDIGAR
HAR
Delhi

Company
J&K ltd
ACC
ACC
CCI
Guj Ambuja Group
Grasim Indus
Guj Ambuja Group
Guj Ambuja Group

Plant
J&K ltd
Gagal-1
Gagal-ii
Rajban
Ambuja cement -HP
Grasim Bhatinda *
Ropar*
Bhatinda*

Company
ACC
Birla Corp
Birla Corp
Grasim Indus
Guj Ambuja Group
JK Cements
JK Cements
JK Lakshmi
JK udaypur
Mnglam cement
Mnglam cement
Shree cement
Binani cemnent
DCM Shriram cements

Plant
Lakheri
Birla cement
Chanderia Cement
Aditya cement
Rabriyawaas
JK Nambahera
JK Mngrol
Laksmi cement
JK Udaypur Udyog
Mangalam cement
Neer Shree cement
Shree cement
Binani cemnent
DCM Shriram cements

Location State
Khrew
J&K
Gagal-1 HP
Gagal-ii HP
Rajban
HP
Darlaghat HP
Bhatinda PUB
Ropae
PUB
Bhatida PUB

Location State
Lakheri RAJ
Chittorgarh
RAJ
Chittorgarh
RAJ
Shambhupura
RAJ
Pali
RAJ
Nibahera RAJ
Mangrol RAJ
Sirohi Road
RAJ
Udaypur RAJ
Morak
RAJ
Morak
RAJ
Bewara RAJ
Sirohi Road
RAJ
Kota
RAJ

Capacity
0.20
2.00
2.40
0.20
1.16
1.20
2.50
0.50
10.16

Capacity
0.60
0.72
1.28
1.75
1.80
2.80
0.75
2.23
0.90
0.40
0.60
4.50
2.20
0.20
20.73

Rajasthan
Details of companies in Rajasthan
ACC
Ambuja cement
Binani cement
Birla Corp Ltd
Grasim Industries
JK CEMENTS
JK LAKSHMI
JK udaypur
Mangalam cement
Shree cement
Shriram
Grand Total

Capacity in
% ot
MTPA
TOTAL Production (MTPA) % of Total Capacity Utilization
0.60
2.4%
0.89
3.5%
148%
1.80
7.2%
1.69
6.6%
94%
2.20
8.8%
2.76
10.8%
125%
2.00
8.0%
2.35
9.2%
117%
2.78
11.1%
3.26
12.8%
117%
4.15
16.6%
3.87
15.2%
93%
3.40
13.6%
3.42
13.4%
101%
0.90
3.6%
0.00
0.0%
0%
1.00
4.0%
1.34
5.3%
134%
6.00
24.0%
5.71
22.4%
95%
0.20
0.8%
0.17
0.6%
83%
25.03
100.0%
25.46
100.0%
102%

Rajasthan
Analysis of Top Companies in Rajasthan
ACC
Ambuja cement
Birla Corp Ltd
Birla Corp Ltd
Grasim Industries
Grasim Industries
JK CEMENTS
JK CEMENTS
JK CEMENTS
JK LAKSHMI
JK udaypur
Mangalam cement
Mangalam cement
Shree cement
Binani cement
Shriram

RAJ
RAJ
RAJ
RAJ
RAJ
RAJ
RAJ
RAJ
RAJ
RAJ
RAJ
RAJ
RAJ
RAJ
RAJ
RAJ

Capacity
Production
0.60
1.80
0.72
1.28
1.75
1.03
3.30
0.75
0.10
3.40
0.90
0.40
0.60
6.00
2.20
0.20

0.89
1.69
0.74
1.61
2.14
1.12
2.84
0.95
0.08
3.42
0.00
0.43
0.91
5.71
2.76
0.17

Utilisation
148%
94%
103%
126%
123%
109%
86%
126%
85%
101%
0%
108%
152%
95%
125%
83%

Himachal Pradesh
Details of companies in Himachal Pradesh
ACC
Ambuja cement
CCI Ltd
Grand Total

Capacity in MTPA % ot TOTAL Production (MTPA) % of Total Capacity Utilization

4.31
74.1%
0.47
66.8%
11%
1.32
22.7%
1.07 151.1%
81%
0.18
3.2%
0.60
85.1%
327%
5.81
100.0%
0.71 100.0%
12%

Analysis of Top Companies in Himachal Pradesh

ACC
ACC
Ambuja cement
CCI Ltd

HP
HP
HP
HP

Capacity
Production
2.00
2.40
1.60
0.20

Utilisation
1.92
96%
2.38
99%
1.32
83%
0.18
92%

Central
Company
Birla Corp
(JAL)
(JAL)
(JAL)
(JAL)
(JAL)
Mysore cement

Company
ACC
ACC
Birla Corp
Birla Corp
CCI
Century Textiles
Grasim Indus
(JAL)
(JAL)
Mysore cement
Mysore cement
Prism cement

Plant
Birla cemetn Raibereli*
Jaypee-Sadva Khurd**
Jaypee Ayodhya*
Churk
Dalla
Chunar*
Diamond cement-Jhansi*

Plant
Kymore
Kymore-Mehgaon
Bila Vikas
satna cement
Neemuch
Mahihar cement
Vikram cement
Jaypee Rewa
Jaypee Bela
Diamond cement-I
Diamond cement-II
Prism cement

State Annualized Capacity

UP
0.63
UP
0.60
UP
1.00
UP
0.47
UP
0.43
UP
1.68
UP
0.50

State
MP
MP
MP
MP
MP
MP
MP
MP
MP
MP
MP
MP

Annualized Capacity
1.7
0.0
0.8
0.8
0.4
3.0
3.0
2.8
2.2
0.5
0.5
2.5
18.19

Madhya Pradesh
Details of companies in Madhya Pradesh
Japrakash assoc
Grasim Industries
Century Textiles
Prism cement
ACC
Birla Corp Ltd
Mysore cement
CCI Ltd
Grand Total

Capacity in MTPA % ot TOTAL Production (MTPA) % of Total Capacity Utilization

5.00
27.5%
5.51
29.7%
110%
3.00
16.5%
3.53
19.1%
118%
3.00
16.5%
3.26
17.6%
109%
2.51
13.8%
2.19
11.8%
87%
1.70
9.3%
1.78
9.6%
104%
1.55
8.5%
1.37
7.4%
88%
1.03
5.6%
0.88
4.7%
86%
0.40
2.2%
0.00
0.0%
0%
18.18
100.0%
18.53
100.0%
102%

Analysis of Top Companies in MP

Japrakash assoc
Japrakash assoc
Grasim Industries
Century Textiles
Prism cement
ACC

MP
MP
MP
MP
MP
MP

Capacity
Production
2.80
2.20
3.00
3.00
2.51
1.70

2.87
2.64
3.53
3.26
2.19
1.77648

Utilisation
102%
120%
118%
109%
87%
104%

Uttar Pradesh
Details of companies in UP
ACC
Birla Corp Ltd
Japrakash assoc
Mysore cement
Grand Total

Capacity in MTPA % ot TOTAL Production (MTPA) % of Total Capacity Utilization

2.00
27.3%
1.64
41.3%
82%
0.63
8.6%
0.42
10.6%
66%
4.19
57.2%
1.19
29.9%
28%
0.50
6.8%
0.72
18.2%
144%
7.32
100.0%
3.96 100.0%
54%

Analysis of Top Companies in UP

ACC
Birla Corp Ltd
Japrakash assoc
Japrakash assoc
Japrakash assoc

UP
UP
UP
UP
UP

Japrakash assoc
Japrakash assoc
Mysore cement

UP
UP
UP

Capacity
Production
2.00
0.63
0.60
1.00
0.47
0.43
1.68
0.50

Utilisation
1.64
82%
0.42
66%
0.48
80%
0.71
71%
0.00
0%
0.00
0.00
0.72

0%
0%
144%

East
Company
Klyanpur cement
CCI
Mawmluh Cherra
ACC
Ultratech cement
OCL India
Company
ACC
ACC
Lafarge India(p) ltd
Lemos Cement
Sone Valley

States with No Cement Plant

Manipur
MIZORAM
TRIPURA
ARUNACHAL PRADESH
SIKKIM

Company
ACC
Birla Corp
Birla Corp
Guj Ambuja Group
Ultratech cement
Company
ACC
CCI
CCI
Century Textiles
Grasim Indus
Guj Ambuja Group
Lafarge India(p) ltd
Lafarge India(p) ltd
Ultratech cement

Plant
Klyanpur cement
Bokajan
Mawmluh Cherra
Bhargarh cement
JCW*
OCL India
Plant
Chaibasa
sindri
Lafarge-Jojobera*
Lemos Cement
Sone Valley

Plant
Damodar cement
Durgapur*
Durgahitech *
Ambuja eastern-WB*
WBCW*
Plant
Jamul
Akaltara
Mandhar
Century Cements
Grasim cement Raipur
Ambuja eastern -CTG
Arasmetha cement
Lafarge-Sonadih
HCW

State
BIHAR
ASSAM
MEG
ORISSA
ORISSA
ORISSA
State
JHK
JHK
JHK
JHK
JHK

Annualized Capacity
1.00
0.20
0.20
0.96
0.80
1.28
Annualized Capacity
0.87
0.60
3.00
0.11
0.25

State
WB
WB
WB
WB
WB
State
CTG
CTG
CTG
CTG
CTG
CTG
CTG
CTG
CTG

Annualized Capacity
0.53
0.60
1.00
1.00
1.00
Annualized Capacity
1.58
0.40
0.38
1.80
2.06
1.00
1.60
0.40
1.60

West Bengal
Details of companies in West Bengal
ACC
Ambuja cement
Birla Corp Ltd
UltraTech
Grand Total

Capacity in MTPA % ot TOTAL Production (MTPA) % of Total Capacity Utilization

0.525
10.2%
0.47
16.6%
90%
1.99992
39.0%
1.07
37.5%
53%
1.59996
31.2%
0.60
21.1%
37%
0.99996
19.5%
0.71
24.8%
71%
5.12484
100.0%
2.84
100.0%
55%

Analysis of Top Companies in West Bengal

ACC
Ambuja cement
Ambuja cement
Birla Corp Ltd
Birla Corp Ltd

WB
WB
WB
WB
WB

UltraTech

WB

Capacity
Production
0.53
1.00
1.00
0.60
1.00
1.00

0.47
1.03
0.03
0.51
0.09

Utilisation
90%
103%
3%
85%
9%

0.71

71%

West

Company
Grasim Indus
Guj Ambuja Group
Guj Ambuja Group
HMP cements ltd
Sourashtra cement
Gujrath Sidhee cement
Ultratech cement
Ultratech cement
Ultratech cement
Sanghi Indus

Company
ACC
Century Textiles
Grasim Indus
Guj Ambuja Group
Orient Paper industries
Ultratech cement
Ultratech cement
Indorama cement*

Plant
Sikka
Ambuja cement
Gujambuja cement
Porbandar
Sourashtra cement
Gujrath Sidhee cement
GUJRATH
Jafrabad
Magadalla*
Sanghi Indus

Plant
Chanda
Manikgarh cement
Rajshree-Hotgi *
Maratha cement
orient cement Jalgaon*
ACW
Ratnagiri*
Indorama cement*

State
GUJ
GUJ
GUJ
GUJ
GUJ
GUJ
GUJ
GUJ
GUJ
GUJ

State
MAH
MAH
MAH
MAH
MAH
MAH
MAH
MAH

Annualized Capacity
1.07
1.50
3.00
0.20
1.16
1.20
5.30
0.40
0.70
2.60
17.14

Annualized Capacity
1.00
1.50
1.40
2.40
0.80
3.30
0.40
1.00
11.80

Maharashtra
Details of companies in MAHARASHTRA
UltraTech
Ambuja cement
Grasim Industries
Century Textiles
ACC
Orient Paper
Indo rama
Grand Total

Capacity in MTPA % ot TOTAL Production (MTPA) % of Total Capacity Utilization

3.70
31.4%
3.40
27.7%
92%
2.40
20.3%
3.16
25.7%
132%
1.40
11.9%
1.77
14.4%
126%
1.50
12.7%
1.23
10.0%
82%
1.00
8.5%
1.10
8.9%
110%
0.80
6.8%
1.01
8.2%
126%
1.00
8.5%
0.61
5.0%
61%
11.80
100.0%
12.28
100.0%
104%

Analysis of Top Companies in MAHARASHTRA

UltraTech
UltraTech
Ambuja cement
Grasim Industries
Century Textiles

MAH
MAH
MAH
MAH
MAH

ACC

MAH

Capacity
Production
Utilisation
3.30
3.0372
92%
0.40
0.3636
91%
2.40
3.15984
132%
1.40
1.77012
126%
1.50
1.23324
82%
1.00

1.09788

110%

South

Company
ACC
Andhra cements
Andhra cements
Andhra cements
CCI
CCI
India Cements
India Cements
India Cements
India Cements
Kesoram Industries
Madras cements
Orient Paper industries
Penna cement
Penna cement
Ultratech cement
Zuari Cement
Zuari Cement
Kistna
KCP ltd
Panyam cement
Rain Indus Ltd
My Home Indus

Plant
Mancherial
Vijaywada
Vizag
Nadikude Durga
Adilabad
Tandur
Chailamkur works
Visaka cement
Yerranguntla
Raasi cement
Keoram cement
Jayantipuram
Orient cement
Penna- Thadipatri I&II
Penna-Ganeshpada
APCW
Zuari cement-krishna nagar
Sitapuram
Kistna
KCP ltd
Panyam cement
Rain Indus Ltd
My Home Indus

Location
Mancherial

Adilabad
Tandur
Chilamkur
Tandur
Yerranguntla
Wadapally
Ramagundam
Jaggayyapeth
Devapur
Thadipatri
Ganeshpahad
Tadpatri
Krishnanagar
Sitapuram
Kistna
Macheria
Bugganipalle
Ramapuram
Mellacheruvu

State
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP

Annualised Capacity
0.24
0.50004
0.99996
0.39996
0.99996
1.29996
1.11996
0.51996
2.30004
0.9
1.59996
1.59996
1.5
0.99996
2.30004
2.19996
1.2
0.21396
0.57504
0.531
0.99996
1.56

Company
ACC
ACC
CCI
Grasim Indus
HMP cements ltd
Kesoram Industries
Mysore cement
Bagalkot Udyog Ltd
Company
ACC
Chettinad cement
Chettinad cement
Grasim Indus
India Cements
India Cements
India Cements
Madras cements
Madras cements
Madras cements
Tamilnadu cement
Tamilnadu cement
Ultratech cement
Dalmia cement
Company
Malabar Cement
Malabar Cement

Plant
Wadi
Wadi-New
Kurkunta
Rajashree-Mlkhede
Shahabad
Vasavadatta cement
Mysore cement
Bagalkot Udyog Ltd
Plant
Madukkarai
Chettinad Karur
chettinad karikkali
Grasim-south
Shankarnagar
Sankaridurg
Dalavoi
Ramasamya raj Nagar
Alathiyur works-I
Alathiyur works-II
Alangulam
Ariyalur
ARCW*
Dalmia cement
Plant
Malabar cements
Malabar cements*

Location
Wadi
Wadi-New
Kurkunta
Malkhede
Shahabad
Sedam
Ammasandra
Bagalkot
Location
Madukkarai
karur
karikkali
Reddipalayam
Taliyur
SankariDurg
Trichy
R. S. Nagar
Alathiyur
Alathiyur
Alangulam
Ariyalur
Arakonam
Dalmiapuram
Location
Palghat
Alappuzha

State
Annualised Capacity
KAR
2.10996
KAR
2.60004
KAR
0.20004
KAR
2.60004
KAR
0.47604
KAR
2.00004
KAR
0.57
KAR
0.33
State
Annualised Capacity
TN
0.96
TN
0.6
TN
1.2
TN
1.02996
TN
1.55004
TN
0.72
TN
1.29996
TN
0.75
TN
1.35996
TN
1.76004
TN
0.39996
TN
0.50004
TN
1.2
TN
3.50004
State
Annualised Capacity
KERALA
0.42
KERALA
0.20004

Andhra Pradesh
Details of companies in Andhra Pradesh
India Cements Ltd
Zuari Cements Ltd
Penna cement
Myhomes ltd
UltraTech
Orient Paper
Rain Industries ltd
Madras cements lts
Andhra Cement
Kesoram Industries
KCP LTD
Panyam Cem
CCI Ltd
Kistna
Grand Total

Capacity in
% ot
MTPA
TOTAL Production (MTPA) % of Total Capacity Utilization
5.24
19.9%
5.28
23.1%
101%
3.40
12.9%
3.02
13.3%
89%
2.50
9.5%
2.77
12.1%
111%
2.76
10.5%
2.43
10.7%
88%
2.30
8.7%
1.90
8.3%
83%
1.60
6.1%
1.52
6.7%
95%
1.50
5.7%
1.28
5.6%
85%
1.60
6.1%
1.24
5.4%
77%
1.74
6.6%
0.98
4.3%
56%
0.90
3.4%
0.97
4.3%
108%
0.66
2.5%
0.63
2.8%
95%
0.53
2.0%
0.42
1.8%
78%
1.40
5.3%
0.37
1.6%
27%
0.21
0.8%
0.00
0.0%
0%
26.34
100.0%
22.81
100.0%
87%

Analysis of Top Companies in Andhra Pradesh

India Cements Ltd
India Cements Ltd
India Cements Ltd
India Cements Ltd
Zuari Cements Ltd
Zuari Cements Ltd
Penna cement
Penna cement
Myhomes ltd
UltraTech

AP
AP
AP
AP
AP
AP
AP
AP
AP
AP

Capacity
Production
1.30
1.12
0.52
2.30
2.20
1.20
1.50
1.00
2.76
2.30

1.33
1.10
0.44
2.40
1.85
1.17
1.67
1.10
2.43
1.90

Utilisation
102%
99%
85%
104%
84%
98%
111%
110%
88%
83%

Options
Option1-By Order
Cost per Bag
Ex.Duty (14%)
Total Cost Per Bag
Total Cost Per ton
Order Value
Qty of Cement required(mt)

Amount(Rs)
170
24
194
3876
10000000000
2.58

Option 2-By Joint Venture

Cost per Bag
Ex.Duty (14%)
Total Cost Per Bag
Total Cost Per ton
Order Value
Qty of Cement required(mt)
Net Profit margin
Net Profit(25% assumed)
Assuming 51:49 JV
share of the net Profit
Net Cost to the company per ton
Net savings per ton to the company

170
24
194
3876
10000000000
2.58
25%
2500000000
1225000000
3401
475

Sensitivity Table
13.00%
15.00%
17.00%
19.00%
21.00%
23.00%
25.00%

188
239
276
313
350
386
423
460

190
242
279
316
353
391
428
465

192
244
282
320
357
395
432
470

194
247
285
323
361
399
437
475

196
249
288
326
365
403
441
480

198
252
291
330
368
407
446
485

200
255
294
333
372
411
450
490

202
257
297
336
376
415
455
494

204
260
300
340
379
419
459
499

27.00%
29.00%
31.00%
33.00%
35.00%

497
534
571
607
644

502
539
577
614
651

508
545
583
620
658

513
551
589
627
665

518
556
595
633
672

523
562
601
640
678

529
568
607
646
685

534
574
613
653
692

539
579
619
659
699

Thank you