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    K Ejection

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    AmolPagdal
    This document discusses different parts of an injection mold and methods for ejecting molded plastic components from the mold. It describes various types of ejectors including pin ejectors, sleeve ejectors, and blade ejectors. It provides guidelines for selecting the appropriate ejector type based on the shape and thickness of the component. Some best practices for ejection include applying a releasing agent, decreasing mold temperature and holding time, and using stripper plates or air ejection for thin-walled parts.

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    © All Rights Reserved
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    K Ejection

    Uploaded by

    AmolPagdal
    168 views21 pages
    This document discusses different parts of an injection mold and methods for ejecting molded plastic components from the mold. It describes various types of ejectors including pin ejectors, sleeve ejectors, and blade ejectors. It provides guidelines for selecting the appropriate ejector type based on the shape and thickness of the component. Some best practices for ejection include applying a releasing agent, decreasing mold temperature and holding time, and using stripper plates or air ejection for thin-walled parts.

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    k Ejection

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    k Ejection

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    This document discusses different parts of an injection mold and methods for ejecting molded plastic components from the mold. It describes various types of ejectors including pin ejectors, sleeve ejectors, and blade ejectors. It provides guidelines for selecting the appropriate ejector type based on the shape and thickness of the component. Some best practices for ejection include applying a releasing agent, decreasing mold temperature and holding time, and using stripper plates or air ejection for thin-walled parts.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    168 views21 pages

    K Ejection

    Uploaded by

    AmolPagdal
    This document discusses different parts of an injection mold and methods for ejecting molded plastic components from the mold. It describes various types of ejectors including pin ejectors, sleeve ejectors, and blade ejectors. It provides guidelines for selecting the appropriate ejector type based on the shape and thickness of the component. Some best practices for ejection include applying a releasing agent, decreasing mold temperature and holding time, and using stripper plates or air ejection for thin-walled parts.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 21

    EJECTION

    PARTS OF 2 PLATE MOLD


    1. Top plate
    2. Cavity plate
    3. Core plate
    4. Guide pillar
    5. Guide Bush
    6. Core Back Plate
    7. Ejector pin
    8. Spacers
    9. Centering Bush
    10. Bottom plate
    11. Eje. Guide Bush
    12. Eje. Guide pillar
    13. Eje. Back plate
    14. Sprue pull & Ejector
    15. Ejector plate
    16. Sprue puller bush
    17. Return pin
    18. Stop button
    19. Sprue Bush
    20. Register ring
    21. Core insert
    22. Cavity insert
    PLAY
    EJECTION
    Ejection function of a mould is delicate since the
    part while solidifying shrinks to grip over the
    core tightly which makes smooth release
    without distortion, strain mark, break or damage
    of component very difficult.
    Parting surface selected in mould
    Straight surfaces of mould cavity & core
    Vacuum created by part sliding on core
    Undercut in part design
    Design of ribs, boss and surface texture
    Thin walled parts moulding

    some design aspects that cause
    ejection difficulty :--
    EJECTION
    Various ways of minimizing ejection difficulties
    1. Apply releasing agent
    2. Polish core in the direction of ejection
    3. Provide suitable draft
    4. Decrease cooling time of moulding
    5. Decrease injection rate
    6. Decrease holding pressure
    7. Decrease holding time
    8. Slowdown ejection speed
    9. Decrease mould temperature
    10.Plating with low friction surface
    11.Provide air poppets to release vacuum

    TYPES OF EJECTORS
    Straight Pin Ejector
    Stepped Pin Ejector
    Sleeve Ejector
    Blade Ejector
    Stripper Plate Ejector
    Stripper Ring Ejector
    Stripper Bar Ejector
    Valve Ejector
    Air Ejection
    EJECTION TYPE
    1. PIN EJECTOR
    Pin ejectors are the simplest and most widely
    used ejection types to remove the moulding
    from core of the mould. Pin ejectors are
    hardened cylindrical Steel pins held in ejector
    plate and made to slide through the hole in
    core insert. Number of such ejector pins
    positioned on the core make smooth ejection
    of moulding during the forward ejection
    stroke,but mark of ejection will be visible.
    Sleeve ejector is a hollow cylindrical pin
    similar to pin ejector. It is also held in
    ejector plate and guided over core pin.
    During forward ejection stroke the
    sleeve pushes the moulding out of the
    core pin which holds it. Best suited for
    ejecting bosses on a component.
    EJECTION TYPES
    2. SLEEVE EJECTOR
    moulding Sleeve ejector
    core pin
    SLEEVE EJECTOR
    CORE PIN
    MOULDING -
    EJECTED
    Sleeve Ejector Assembly
    SLEEVE
    EJECTOR
    CORE PIN
    MOULDING
    EJECTED
    EJECTION TYPES
    3. BLADE EJECTOR
    For ejection of thin walled mouldings,
    instead of pin ejector rectangular blades
    of thickness equal to part and suitable
    width are used so as to increase the
    ejection area.
    BLADE
    EJECTOR
    HOLDER PIN
    LOCK PIN
    STRIPPER PLATE EJECTION
    Best ejection arrangement for
    thin walled moldings
    Increased area of ejection
    because of all- round nature of
    ejection
    Suitable for multicavity moulds
    of cylindrical parts.
    No witness mark seen on part at
    ejection portion.



    COMPONENT
    STRIPPER PLATE
    CORE
    STRIPPER BOLT
    STRIPPER PLATE EJECTION
    COMPONENT
    STRIPPER PLATE
    CORE
    STRIPPER BOLT
    STRIPPER PLATE EJECTION
    Stripper Ring Ejection
    CORE INSERT
    VALVE EJECTOR
    CORE
    INSERT
    MOULDING
    VALVE
    EJECTOR
    EJECTOR
    PLATE
    AIR EJECTOR
    MOULDING
    CORE INSERT
    PNUEMATIC
    ACTUATION
    VALVE EJECTOR
    RAM
    AIR VALVE EJECTOR
    SEAL NUT SPRING AIR VALVE
    3 SLOTS
    AIR
    SEC-XX
    AIR POPPET VALVE
    To break vacuum and ease ejection
    AIR
    STRIPPER
    Poppet
    Valve
    AIR
    EJECTION REQUIREMENTS
    OF A MOULD
    The minimum Ejection required for a
    mould is arrived at by the following
    thumb rule : -
    Minimum Area of Ejection = 1 % of
    total lateral surface area of
    component in contact with Core.
    ie. No. of ejector pins x Area of
    each ejector pin = sum of lateral
    surface area of component in
    contact with Core / 100
    SELECTION OF EJECTORS
    Pin Ejectors are easy to manufacture to high
    accuracy and its corresponding hole in Core to
    slide also economically produce able.
    Provide more ejector pins than the calculated
    minimum
    Distribute the total no. of pins equally for uniform
    release.
    Parting surface ejector pins are more effective
    than face ejectors.
    Position no. of ejection pins near Bosses, Ribs and
    other obstructions.
    Thin walled components are better ejected by
    stripper or sleeve
    Transparent components are suitable for Blade or
    Stripper Ejection

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