Presentation On Press Tool Design 01

TOPICS PRESS TOOLS & TYPES PRESS OPERATIONS TYPES OF PRESSES STRIP LAYOUT
STRIP MATERIALS
PRESENTED BY SUPEKAR RAVINDRA S.
Tool Design
Press Tool :-
Press tools are special tools custom
built to produce a particular component

mainly out of sheet metal. Ex. Automobile parts, Sheet metal parts of electrical equipments, etc.
Tool Design
Types of Press Tools :
Simple Tool Compound Tool Combination Tool Bending Tool Drawing Tool Progressive Tool
Tool Design
Simple Tool :-
This tool is designed to perform piercing and blanking operation.
Punch Work Piece Die

scrap
Tool Design
Compound Tool :-
Blanking and Piercing operation performed in a single stroke.

Piercing punch Required Work Blanking Punch
Tool Design
Combination Tool :-
The cutting and forming operation are combined and carried out in single stroke.
Forming part
Blank
Combination of blank and form die
Tool Design
Bending Tool :-
This Tool is used to bend the component in specified shape. V-Bend Tool U-Bend Tool
Punch
Work piece Die
Tool Design
Drawing Tool :-
Drawing is a process of axial elongation through application of axial force.
Punch Die Work piece
Tool Design
Progressive Tool :-
The work piece moves from one station to another, with separate operations, being performed at each station.
Punch Strip Die
Tool Design
Types of press operations

There are two types of operations
Cutting operations
Non-Cutting operations
Tool Design
Types of cutting operations

Piercing Blanking Notching Lancing Parting off cutoff
Cropping Perforating Nibbling Louvering Trimming Shaving
Tool Design
Piercing :-
Holes are cut on the sheet metal.
Tool Design
Blanking:-
The Cutting action must be about a complete or enclosed contour.
Notching :-
Tool Design
It is an operation for removing a piece of scrap from the edge.
Lancing:-
Tool Deign
Three side cutting and one side bending operation.
Tool Design
Parting Off :-
Cut the material between two components to separate it from parent metal.
Tool Design
Cut Off :-
The cutting action must be along a line.
Cropping :-
Tool Design
Cutting operation to control the strip movement.
Tool Design
Perforating :-
Maximum number of holes are pierced in single stroke.
Tool Design
Nibbling :-
To cut out the sheet to size with help of punching.
Tool Design
Louvering:-
Three side forming and one side cutting operation.
Tool Design
Trimming:-
To cut excess material which is left out on the flange of the drawn component.
Tool Design
Shaving:-
To give finish cut to the blanks and pierced holes.
Tool Design
Types of Non-cutting Operation

Bending Hemming
Drawing
Embossing
Seaming
Curling
Coining
Bulging
Tool Design
Bending:-
To bend the sheet at specified angle.
Tool Design
Drawing:-
It is process of changing flat, precut metal blank into hollow vessel.
Tool Design
Embossing :-
Shallow forming operation at equal thickness.
Tool Design
Coining :-
It is operation of making impression and depression on sheet metal.
Tool Design
Bulging:-
It expands the cups along a narrow band and at the same time reduce the height.
Tool Design
Hemming :-
To join the two sheets.
Tool Design
Seaming :-
It is the operation of pushing the material inside/outside all around the periphery.
Tool Design
Curling :-
It is the operation of turn the edge inside.
Types Of Presses
According to Shape
1) C-Frame 2) H-Frame
Tool Design
According to Table Deposition

1) Inclinable 2) Non-Inclinable
According to Stroke
1) Fixed Stroke 2) Variable Stroke
Tool Design
Types of Presses
According to Number of Slides
1) Single Action 2) Double Action 3) Triple Action
According to Type of Drive

1) Geared 2) Non-Geared 1) Mechanical 3) Knuckle Joint 4) Friction Screw 2) Hydraulic
According to Actuation
Types of Presses
According to Type of operation Trimming, Drawing, Bending, Embossing etc
According to Shape 1) C-Frame
Tool Design
According to Shape 2) H- Frame
Tool Design
Tool Design
According to Number of Slides 1) Single Action
Tool Design
According to Number of Slides 2) Double Action

BLANK HOLDER CAM
BLANK HOLDER WORK PIECE DRAWING RAM
PRESS TABLE
Tool Design
According to Number of Slides 2) Triple Action

BLANK HOLDER CAM
BLANK HOLDER WORK PIECE DRAWING RAM
PRESS TABLE
BOTTOM RAM
Tool Design
According to Type of Drive 1) Cranked Type
According to Type of Drive 2) Knuckle Type
Tool Design
According to Type of Drive 3) Screw Type
Tool Design
According to Method of Actuation Hydraulic
Tool Design
Tool Design
Strip Layout
LENGTH ( L ) MARGIN ( m )
WIDTH (w )
BRIDGE ( b ) b = T to 1.25 T L=PxN where , N = No. of Components
PITCH ( p ) m = 1.25 T to 1.5 T
T = Thickness
Tool Design
Strip Layout Calculation

ECONOMY FACTOR
Area of blank x No. of rows Economy Factor =
x 100
Width of Strip x Pitch
(%)
Types Of Strip Layout
Single row one pass Single row two pass Gang strip layout
Tool Design
Single row one pass
Wide Run
Narrow Run
Tool Design
Single row two pass
Tool Design
Gang strip layout
Strip Materials
There are two types of materials used
Non-Ferrous Materials Ferrous Materials
Non-Ferrous Materials
Sr No
Description
Aluminium 99.8%
Temper / Hardness
0
Elongation UltimateStrength(N/mm) %
23 8 5 Tensile 88 110 120 Shear 60 70 80
Hard
Full hard 0
Aluminium
Mg 4.5%, Mn1%, Cu 0.1%
13
8 30 20 10 40 15 3
260
300 420 540 660 28 38 45
180
200 280 360 440 19 25 30
H
0 H H 0 H H
Aluminium Bronze
Cu 95%, Al 5%
Common Brass
Cu63%, Zn 37%
Non-Ferrous Materials
Sr No
Description
Cartriage Brass Cu70%, Zn 30%
Temper / Hardness
0
Elongation UltimateStrength(N/mm) %
45 20 5 Tensile 280 360 460 Shear 190 240 280
Hard
H 0
Magnesium
-35 10 -40 10 5 190 220 250 300 270 330 410 130 150 160 170 180 220 280
99%
0 7
Copper 100%
H H 0 H H
Cupro-Nickel
Cu80%, Ni 20%
Ferrous Materials
Sr No
Description
Mild Steel (C25Mn75)
Temper / Elongation UltimateStrength(N/mm) Yield Tensile Shear N/mm Hardness %

0 22 520 400 280
Low Carbon Steel
C 0.07% (EDD)
3
27
340
270
210
0.4% Carbon
18
480
380
310
Steel Spring Steel

4 0 -650 510 --
0.8% C
Thank You

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TOPICS PRESS TOOLS & TYPES PRESS OPERATIONS TYPES OF PRESSES STRIP LAYOUT

Press tools are special tools custom

built to produce a particular component

Types of Press Tools :

This tool is designed to perform piercing and blanking operation.

Punch Work Piece Die

Blanking and Piercing operation performed in a single stroke.

Combination of blank and form die

Work piece Die

Drawing is a process of axial elongation through application of axial force.

Punch Die Work piece

Punch Strip Die

Types of press operations

Types of cutting operations

Cropping Perforating Nibbling Louvering Trimming Shaving

Holes are cut on the sheet metal.

The Cutting action must be about a complete or enclosed contour.

It is an operation for removing a piece of scrap from the edge.

Three side cutting and one side bending operation.

The cutting action must be along a line.

Cutting operation to control the strip movement.

Maximum number of holes are pierced in single stroke.

To cut out the sheet to size with help of punching.

Three side forming and one side cutting operation.

To give finish cut to the blanks and pierced holes.

Types of Non-cutting Operation

To bend the sheet at specified angle.

It is process of changing flat, precut metal blank into hollow vessel.

Shallow forming operation at equal thickness.

It is operation of making impression and depression on sheet metal.

To join the two sheets.

It is the operation of turn the edge inside.

According to Table Deposition

According to Type of Drive

According to Shape 1) C-Frame

According to Shape 2) H- Frame

According to Number of Slides 1) Single Action

According to Number of Slides 2) Double Action

BLANK HOLDER WORK PIECE DRAWING RAM

According to Number of Slides 2) Triple Action

BLANK HOLDER WORK PIECE DRAWING RAM

According to Type of Drive 1) Cranked Type

According to Type of Drive 2) Knuckle Type

According to Type of Drive 3) Screw Type

According to Method of Actuation Hydraulic

BRIDGE ( b ) b = T to 1.25 T L=PxN where , N = No. of Components

PITCH ( p ) m = 1.25 T to 1.5 T

Strip Layout Calculation

Types Of Strip Layout

Single row one pass

Single row two pass

Gang strip layout

Temper / Elongation UltimateStrength(N/mm) Yield Tensile Shear N/mm Hardness %

Low Carbon Steel

Steel Spring Steel

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