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    Flare System

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    Muhd Hafiz Nizam
    The document provides an overview of a flare system at a urea production plant in Malaysia. It describes the purposes and functions of flare systems, which include the safe disposal of excess hydrocarbons and destruction of toxic gases during plant upsets. It explains that flare systems gather vented gases and combust them to prevent direct release into the atmosphere. Additionally, it provides details on the types of flares used, including elevated and ground flares, and diagrams the main components of a flare system.

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    Flare System

    Uploaded by

    Muhd Hafiz Nizam
    395 views17 pages
    The document provides an overview of a flare system at a urea production plant in Malaysia. It describes the purposes and functions of flare systems, which include the safe disposal of excess hydrocarbons and destruction of toxic gases during plant upsets. It explains that flare systems gather vented gases and combust them to prevent direct release into the atmosphere. Additionally, it provides details on the types of flares used, including elevated and ground flares, and diagrams the main components of a flare system.

    Original Description:

    The introduction to the flare system

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    © Attribution Non-Commercial (BY-NC)

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    The document provides an overview of a flare system at a urea production plant in Malaysia. It describes the purposes and functions of flare systems, which include the safe disposal of excess hydrocarbons and destruction of toxic gases during plant upsets. It explains that flare systems gather vented gases and combust them to prevent direct release into the atmosphere. Additionally, it provides details on the types of flares used, including elevated and ground flares, and diagrams the main components of a flare system.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    395 views17 pages

    Flare System

    Uploaded by

    Muhd Hafiz Nizam
    The document provides an overview of a flare system at a urea production plant in Malaysia. It describes the purposes and functions of flare systems, which include the safe disposal of excess hydrocarbons and destruction of toxic gases during plant upsets. It explains that flare systems gather vented gases and combust them to prevent direct release into the atmosphere. Additionally, it provides details on the types of flares used, including elevated and ground flares, and diagrams the main components of a flare system.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 17

    24th JANUARY 2013

    CONTENTS
    INTRODUCTION - Chemical plant profile - What is flare system? MAIN CONTENT - Purposes and functions of flare system - Types of utility in flare system DIAGRAMS CONCLUSION - Why flare system is so important? LIST OF REFERENCES

    INTRODUCTION
    o

    PETRONAS FERTILIZER KEDAH SDN.BHD Petrochemical manufacturing Malaysian Urea production and fully owned by Petronas Malaysia It is located near to town of Gurun Kedah It was establish on January 6 1983 Previous name was Gerudi Satu Sdn.Bhd

    PETRONAS FERTILIZER KEDAH

    WHAT IS FLARE SYSTEM ?


    Flare system is a safety device that burn excess hydrocarbon gases which cannot be processed. Excess hydrocarbon gases are flared as an alternative to releasing the vapors directly into the atmosphere Expose these gases to the atmosphere would lead to pollution that might harm to humans and other creatures.

    MAIN CONTENTS
    PURPOSES AND FUNCTIONS To provide for the safe disposal of hydrocarbons that are either automatically vented or manually drawn from process units at refineries To destroy corrosive, toxic, and flammable waste products during process start-ups or during upset plant conditions. Flare systems gather vented gases and combust them to prevent release directly into the atmosphere.

    TYPES OF UTILITY IN FLARE SYSTEM


    4

    Types of flare Elevated Ground Offshore/ FPSO Production/ completion

    Petronas Fertilizer Kedah Sdn.Bhd used elevated type of flare. o There are 2 types of elevated flare: Low BTU Gas Flare Multi Jet Gas
    o

    LOW BTU GAS FLARE


    These flares are typically used for ammonia, hydrogen sulphide/acid gas streams, venting from CO2 floods, and any other situation where a high amount of inert gases are combined with combustible hydrocarbons

    LOW BTU GAS FLARE

    HOW DOES ITS WORKS?


    The main component of Flare System

    Knock Out (KO) Drum Flare Header Liquid Seal Flare Stack Molecular Seal Flare Tip/ Burner Tip

    Purge

    Figure 1: Flare System Diagram

    Destroy toxic, corrosive, and flammable vapors.

    Can be made smokeless

    advantages

    Protect environment and people in the vicinity of the plant.

    Costly

    Can require a relatively large amount of land.

    disadvantages

    Produce no usable products

    Produce large amounts of noise, heat, and luminescence.

    REFERENCES
    Vatavuk, William M. and Robert B. Neveril. "Flares and Flare System Design. " Encyclopedia of Chemical Processing and Design. 10th ed. 1985. Adam Bader, Charles E. Baukal, Wes Bussman. (2011). Selecting the proper flaresystems. American Institute of Chemical Engineering .

    p45-50.
    Daniel Viaches, Christy Charlton, Kelsey Kaplan. Flare. Available: http://encyclopedia.che.engin.umich.edu/Pages/HeatTransfer/Flares /Flares.html. Last accessed 22th Jan 2013.

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