PVF PMMA Polyblend

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Polyvinyl fluoride (PVF) or -(CH2CHF)n- is mainly used in flammability-lowering coating of airplane interiors and photovoltaic module backsheets.

It is also used in raincoats and metal sheeting. Polyvinyl fluoride is a thermoplastic fluoropolymer with the repeating vinyl fluoride unit:

PVF has low permeability for vapors, burns very slowly, and has excellent resistance to weathering and staining. It is also resistant to most chemicals, except ketones and esters. It is available as a film in a variety of colors, and formulations for various end uses, and as a resin for specialty coatings. It has insufficient thermal stability for injection moulding and thus it is usually available commercially as a film product. PVF is also used as whiteboard surface material and has recently been used as part of the Phoenix Mars Lander's biobarrier.

Poly(methyl methacrylate) (PMMA) is a transparent thermoplastic, often used as a light or shatter-resistant alternative to glass. Chemically, it is the synthetic polymer of methyl methacrylate

PMMA is an economical alternative to polycarbonate (PC) when extreme strength is not necessary. Additionally, PMMA does not contain the potentially harmful bisphenol-A subunits found in polycarbonate. It is often preferred because of its moderate properties, easy handling and processing, and low cost, but behaves in a brittle manner when loaded, especially under an impact force, and is more prone to scratching compared to glass.

The modification of polymers by radiation, either to crosslink or to break molecules, is a significant industrial process throughout the world. Extensive studies have been undertaken to understand this technology and the effects of radiation on the most significant classes of polymers are reasonably well catalogued and understood.

Many widely used polymers suffer main chain scission and a loss in mechanical strength on subjecting to radiations. Such polymers are known as the degrading polymers.

On the other hand, many polymers are found to possess enhanced molecular ordering after being irradiated. Degradation and crosslinking both could be the consequences of irradiation. Depending on the conditions of irradiation and the chemical structure of the polymer, either crosslinking or degradation occurs and the one which predominates determines the net effect.

The size, shape and chemical nature of the polymeric macromolecules also determine the degree of these two phenomena. It is possible to produce fluorocarbon- like low surface energy polymers by the addition of small amounts of selected additives to nonfluorinated polymers such as poly(vinylidene chloride), poly(methyl methacrylate) (PMMA) and polyacrylamide.

The polymer blends are being studied these days because of the possible improvement in physical properties of the mixture incorporating the individual properties of polymers. Polyvinylformal (PVF) is a linear polymer belonging to polyvinyl acetal (PVA) group. Since PVF is a derivative of PVA the blends of PVA can be developed with PVF. PMMA also exhibits miscibility with PVA. Moreover, PMMA is a versatile polymer with wide commercial applications exhibiting good mechanical properties and outdoor weathering.

Therefore, the PVF : PMMA polyblends have been developed with various weight proportions of these two polymers. The solution cast technique has been utilized for preparing the blends of PVF and PMMA. The glass transition temperature of both PVF and PMMA is 105C. The two polymers in selected weight proportions were dissolved in mixture of benzene : ethanol (3 : 2) at 40C. The solution was poured in glass moulds and solvent was evaporated at 40C to yield specimens of size 1 1 sq cm and1 mm thickness.

Figure 1 depicts the variation of Vickers microhardness number, Hv, with various weight percentages of PMMA in the blends of PVF : PMMA at a saturation load of 80 g.

It is seen that Hv gradually increases with increasing content of PMMA in the range of 1 to 7 wt%. The value of Hv increases with increasing value of load up to 80 g. The graph is plotted using the load of 80 g as at and beyond this value of load the microhardness of the specimen becomes independent of load and attains a level of saturation. The increasing PMMA content in this polymeric system causes an increase in stiffness, i.e. PMMA up to 7 wt% toughens the blends as depicted by the increase in the value of Hv. All the polyblends studied have higher Hv values than the pure PVF.

PMMA which has higher mechanical strength as compared to pure PVF, imparts mechanical strength to PVF. The polyblend so formed has increased microhardness and thus hardened PVF : PMMA polyblends are produced. Thus, the two polymers are also mechanically compatible as revealed from microhardness studies up to the blending ratio of 93 : 7 (PVF : PMMA). Addition of PMMA up to

Figure 2 exhibits the effect of various doses of gamma radiation ranging from 0 to 50 Mrad on the surface microhardness of pure PVF and PVF : PMMA polyblends at the saturation load of 60 g.

It is observed that the Hv values for both pure PVF and polyblends are higher than the corresponding Hv values of the unirradiated (0 Mrad) specimens. This clearly indicates an overall hardening of specimens when exposed to gamma irradiation which imparts radiational crosslinking.

Considering the effect of gamma irradiation on the microhardness of PVF : PMMA polyblends, it is evident that out of the four polyblends (99 : 1, 97 : 3, 95 : 5 and 93 : 7) shown in figure 1 the polyblends with 1 and 3 wt% PMMA exhibit higher Hv values up to the dose of 5 Mrad as compared to pure PVF, whereas polyblends with 5 and 7 wt% PMMA show this increased microhardness level when irradiated up to the dose level of 10 and 15 Mrad, respectively.

Another remarkable fact observed for the radiational hardening for all the studied PVF : PMMA polyblends is that the maximum microhardness is found at the dose of 15 Mrad. This is the dose level at which density of developed crosslinks in the PVF : PMMA polyblends is the highest.

Irradiation of these specimens at higher doses, i.e. beyond 15 Mrad, destroys these crosslinks in the blends as the degradative effect of PMMA starts dominating in the polyblends. This feature also receives support from the fact that the radiational degradation is more prominent in the polyblends with slightly higher PMMA content, i.e. for 5 and 7 wt% specimens. The slight decrease in the value of Hv between the dose range of 3 and 10 Mrad is attributed to loosening of the crosslinks developed at 3 Mrad, hence softening of polyblends.

The stronger crosslinks are developed at the dose of 15 Mrad providing hardened blends. The degradative effect beyond 15 Mrad is an outcome of molecular chain scissioning of the polymeric molecules which reduces the average molecular weight of the blended system, consequently, Hv decreases.

Figure 3 illustrates the variation of Hv with electron irradiation dose at the load of 60 g for pure PVF and different PVF : PMMA blend specimens.

For pure PVF specimens (100 : 0), initially, Hv increases with increasing dose of electron irradiation in the lower dose range of 0 to 2 Mrad, indicating a clear evidence of radiational hardening due to crosslinking of PVF chains. Beyond 2 Mrad, Hv value decreases gradually to a small extent up to the dose level of 7 Mrad; however, these values are still higher than the unirradiated PVF specimens (0 Mrad).

It may, therefore, be concluded from the above observations that, in general, pure PVF specimens exhibit radiational crosslinking when exposed to electron irradiation and gets hardened. The decreasing trend in the value of Hv in the dose range of 2 to 7 Mrad, is attributed to the loosening of crosslinks; however, this effect is still contributory for the hardening of specimens due to radiation when compared to the unirradiated specimens. It is only the degree of crosslinks which varies. The maximum crosslinking is observed at 8 Mrad. Pure

In polyblend specimens with 5 and 7 wt% of PMMA, the effect of electron irradiation is degradative up to the dose of 7 Mrad. These blend specimens get softened with irradiation as the scissioning process predominates in the polyblend system. However, slight increasing trend in the value of Hv beyond 4 Mrad and maximum at 8 Mrad for the blends with 5 wt% PMMA specimen indicates progressive crosslinking and radiational crosslinking is

The degree of crosslinking in PVF : PMMA polyblends under gamma radiation seems to be more than under electron radiation as the level of radiational hardening observed is more in the case of gamma radiation. Further, the increasing trend of Hv values with increasing content of PMMA in the polyblend up to 7 wt% observed for the unirradiated (0 Mrad) specimens normally seems to be

In the present investigation the electron irradiation is faster and its effect is, therefore, quicker and hence the degradation process predominates in PVF : PMMA polyblends whereas gamma irradiation provides sufficient time for crosslinking process to predominate.

Thus it is shown that the mechanical properties of polymers can be improved by blending with suitable other polymers having and irradiating with gamma or electron radiations as in the case of PVF:PMMA polyblend. The application of PMMA which was limited due to its brittility and prone to scratching was extended by blending with PVF , which increased the hardness of polymer.

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