Nanotechnology in Mechanical Engineering
Nanotechnology in Mechanical Engineering
Nanotechnology in Mechanical Engineering
T
u
u
S
T
Indian Institute of Technology Roorkee
Convection Rate Equation:
Newtons Law Cooling
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) T T ( A h q
S c c
=
Where, hc is called the convection
heat transfer coefficient or film
coefficient.
Convection heat transfer
coefficients is defined as
) T T (
A / q
h
S
c
c
=
0 y
f
y
T
A k
=
c
c
=
Convection heat transfer coefficients are influenced by the
velocity field and temperature field in the boundary layers.
This depends on fluid types and properties, solid surface
geometry and orientations.
Indian Institute of Technology Roorkee
Convection Types Typical Values ( )
Free Convection
Gases 2-30
Liquids 50-1000
Forced Convection
Gases 30 300
Liquids 100 15000
Phase Change
Boiling or Condensation 2500 100,000
32
C m
W
o 2
Indian Institute of Technology Roorkee
oHeat conduction in the micro-nanometer scale is becoming
more important because of the increasing demand of
cooling requirements in smaller devices with increasingly
higher heat fluxes such as in electronic devices, circuits
and chips
oThe main difficulty with the simulation of heat flow through
thin films is that bulk material properties are not accurate
when applied on the small scale
oThe understanding of the mechanism of thermal energy
transfer by conduction in thin films ranging in thicknesses
from micro-scale to nano-scale is becoming very important.
oThin films should be modeled at the atomic level and this
entails treating the heat transfer as energy transferred by
the vibrations in a crystal lattice.
o
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Phonon Phonon interaction
Electron Electron interaction
Phonon Electron interaction
In most pure metals, the electron electron
interaction is the dominant scattering process
and the conduction of heat by phonon is
negligible
In dielectric crystalline solid, the phonon
phonon interaction is the dominant scattering
process and heat conduction by free electron
is negligible.
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The vibration of a crystal structure can be modeled with the
concept of phonons, which is described as the quanta of lattice
vibration energy.
The distribution of phonons represents the distribution of
crystal energy. Heat transmission takes place as the
distribution of phonons changes.
When a temperature gradient is setup in the material a steady
state distribution of phonons can be kept.
Thermal conductivity therefore depends on the extent by which
a distribution deviates from equilibrium for a given
temperature gradient.
The distribution of phonons is modeled by the Boltzmann
transport equation
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Used for enhanced conduction heat
spreaders in electronic chips, devices and
circuits. Use of dielectric thin films of
diamond or nitrides
Used as filler materials (SWNTs) between
two material surfaces in contact
Reduces resistance to heat transfer
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Indian Institute of Technology Roorkee
Nanofluids are engineered colloid formed with stable
suspensions of solid nano-particles in traditional base liquids.
- Thermal conductivity of solids are order of magnitude higher
than liquids.
- Use of macro or micro-size particle can not form stable
suspensions
Base fluids: Water, organic fluids, Glycol, oil, lubricants and
other fluids
Nanoparticle materials:
- Metal Oxides: Al203, Zr02, SiO2, Fe3O4)
- Stable metals: Au, cu
- Nitrides: AIN, SIN
- Carbon: carbon Nano-tubes (SWNTs, MWNTs),
diamond, graphite, fullerene, Amorphous Carbon
- Polymers : Teflon
Nanoparticle size: 1-100 nm
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NEMS technology enables creation of
ultra small and highly sensitive
sensors for various applications
The NEMS force sensor shown in the
figure is applicable in pathogenic
bacteria detection
A NEMS bacteria sensor
Nano Lett., 2006, DOI: 10.1021/nl060275y
Indian Institute of Technology Roorkee
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Currently available microprocessors
use resolutions as small as 32 nm
Houses up to a billion transistors in
a single chip
MEMS based nano-chips have
future capability of 2 nm cell leading
to 1TB memory per chip
A MEMS based nano-chip
Nano-chip Inc., 2006
Indian Institute of Technology Roorkee
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Stability in dispersion of nanoparticles in base fluid :-
- Nanoparticles can stay suspended for a longer period of
time
- Sustained suspension is achieved by using
surfactants/stabilizers
- Surface area per unit volume is much higher for
nanoparticles
Forming a homogeneous mixture of nanoparticles in base
fluid
Reduce agglomeration of nanoparticles and formation of
bigger articles.
Sedimentation over a period of time.
Indian Institute of Technology Roorkee
Thermal conductivity enhancement
- Reported breakthrough in substantially increase ( 20-
30%) in thermal conductivity of fluid by adding very
small amounts (3-4%) of suspended metallic or metallic
oxides or nanotubes.
Convective heat transfer enhancement
Critical Heat Flux enhancement (CHF)
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Shows increase in effective thermal
conductivity of nanofluid with an
increase in temperature and CNT
concentration.
Indian Institute of Technology Roorkee
Energy transport due to mixing effect of
Brownian motion of nanoparticles
Formation of liquid molecule layer around
nanoaprticles, enhancing local ordering (Phonon
energy transport)
Balastic transport in nanoparticles Balastic
phonon initated by a nanoparticle transmits
through fluid to other nanoparticles
Possibility of formations of clusters of
nanoparticles
Micro convection and turbulence formed due
to nanoparticle concentration and motion.
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Indian Institute of Technology Roorkee
Boiling is considered as convection which occurs
at solid-liquid interface.
In the case of boiling fluid phase changes from
liquid to vapor through rapid formation of bubbles
and subsequent collapse in the bulk fluid.
- This causes heat transfer from solid heating
surface
surface.
- Fluid temperature remains constant
Latent heat contributes to the heat transfer
Surface roughness influences critical heat flux.
- Critical heat flux can be enhanced by
roughening surface.
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Experiment with
nanofluid (suspending
alumina nanoparticles in
distilled water) indicate
increase in critical heat
flux by 200% in
comparison to pure
water.
The nucleate boiling
heat transfer coefficients
remain almost the same.
Indian Institute of Technology Roorkee
Pool boiling heat transfer tests with nanfluids containing
alumina, zirconia and silica nanoparticles show increased
critical heat flux values
Nanoparticles settles and forms porous layer of heat surface
- Surface wettability increases
- Show increased contact angle on nanofluid boiled surface
compared to pure water boiled surface.
Helps formation of bubbles at boiling surfaces
Boiling heat transfer is increased mainly due to the formation
of nanoparticle coating on heating surface.
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Indian Institute of Technology Roorkee
Energy conversion and energy storage
system
Electronics cooling techniques
Thermal management of fuel cell energy
systems
Nuclear reactor coolants
Combustion engine coolants
Super conducting magnets
Biological systems and biomedicine
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Indian Institute of Technology Roorkee
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Fuel
Diesel
Engine
Radiator
Engine
water
Cooling
system
Air
Heat Rejection
to Atmosphere
Fuel
Diesel
Engine
Heat
Exchanger
Air
Engine water
Cooling loop
Air Pre-heater
Nano-fluid
loop
Selection potential nanofluids as coolant
Develop correlations for heat transfer coefficients and
pressure drop
Development of radiator, heat exchanger and air-
pre-heater using nanofluids.
Indian Institute of Technology Roorkee
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Indian Institute of Technology Roorkee