Omron E5AN
Omron E5AN
Omron E5AN
PV
PV
SV
OUT1 OUT2 STOP CMW MANU
SV
MV
MV
PF
A/M
PF
A/M
E5AN
E5EN
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Preface
The E5CN, E5CN-U, E5AN, E5EN, and E5GN are Digital Temperature Controllers. The E5CN and E5CN-U are both compact temperature controllers, with the E5CN featuring screw terminal connections, and the E5CN-U featuring socket pin connections. The E5GN can be connected using screw terminals or screwless clamp terminals. The main functions and characteristics of these Digital Temperature Controllers are as follows: Any of the following types of input can be used: thermocouple, platinum resistance thermometer, infrared sensor, analog voltage, or analog current. Either standard or heating/cooling control can be performed. Both auto-tuning and self-tuning are supported. Event inputs can be used to switch set points (multi-SP function), switch between RUN and STOP status, switch between automatic and manual operation, start/reset the simple program function, and perform other operations. (Event inputs are not applicable to the E5CN-U.) Heater burnout detection, heater short (HS) alarms, and heater overcurrent (OC) functions are supported. (Applicable to E5CN, E5AN, E5EN, and E5GN models with heater burnout detection function.) Communications are supported. (Applicable to E5CN, E5AN, E5EN, and E5GN models with communications.) User calibration of the sensor input is supported. The structure is waterproof (IP66). (Not applicable to the E5CN-U.) Conforms to UL, CSA, and IEC safety standards and EMC Directive. The PV display color can be switched to make process status easy to understand at a glance. This manual describes the E5CN, E5CN-U, E5AN, E5EN, and E5GN. Read this manual thoroughly and be sure you understand it before attempting to use the Digital Temperature Controller and use the Digital Temperature Controller correctly according to the information provided. Keep this manual in a safe place for easy reference. Refer to the following manual for further information on communications: E5CN/E5AN/E5EN/E5GN Digital Temperature Controllers Communications Manual Basic Type (Cat. No. H158). Refer to the following manual for information on the Advanced Type Controllers: E5CN/E5AN/E5EN-H Digital Temperature Controllers User's Manual Advanced Type (Cat. No. H157).
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of information. Note Indicates information of particular interest for efficient and convenient operation of the product. 1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
OMRON, 2008
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
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LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of the products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual. Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
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Disclaimers
CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
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Safety Precautions
Definition of Precautionary Information
The following notation is used in this manual to provide precautions required to ensure safe usage of the product. The safety precautions that are provided are extremely important to safety. Always read and heed the information provided in all safety precautions. The following notation is used. Indicates a potentially hazardous situation which, if not avoided, is likely to result in minor or moderate injury or in property damage.
CAUTION
Symbols
Symbol Meaning General Caution Indicates non-specific general cautions, warnings, and dangers. Caution Electrical Shock Caution Indicates possibility of electric shock under specific conditions. Prohibition General Prohibition Indicates non-specific general prohibitions. General Caution Indicates non-specific general cautions, warnings, and dangers.
Mandatory Caution
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*2
CAUTION
Tighten the terminal screws to between 0.74 and 0.90 Nm. Loose screws may occasionally result in fire. *3 Set the parameters of the product so that they are suitable for the system being controlled. If they are not suitable, unexpected operation may occasionally result in property damage or accidents. A malfunction in the Temperature Controller may occasionally make control operations impossible or prevent alarm outputs, resulting in property damage. To maintain safety in the event of malfunction of the Temperature Controller, take appropriate safety measures, such as installing a monitoring device on a separate line. A semiconductor is used in the output section of long-life relays. If excessive noise or surge is impressed on the output terminals, a short-circuit failure is likely to occur. If the output remains shorted, fire will occur due to overheating of the heater or other cause. Take measures in the overall system to prevent excessive temperature increase and to prevent fire from spreading. When inserting the body of the Temperature Controller into the case, confirm that the hooks on the top and bottom are securely engaged with the case. If the body of the Temperature Controller is not inserted properly, faulty contact in the terminal section or reduced water resistance may occasionally result in fire or malfunction. *3 The tightening torque is 0.5 Nm for the E5CN-U and 0.43 to 0.58 Nm for the E5GN. The terminal torque is 0.5 to 0.6 Nm for auxiliary output 2 on the E5GN.
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10) Make sure that the Temperature Controller has 30 minutes or more to warm up after turning ON the power before starting actual control operations to ensure the correct temperature display. 11) When executing self-tuning, turn ON power for the load (e.g., heater) at the same time as or before supplying power to the Digital Temperature Controller. If power is turned ON for the Digital Temperature Controller before turning ON power for the load, self-tuning will not be performed properly and optimum control will not be achieved. 12) A switch or circuit breaker should be provided close to this unit. The switch or circuit breaker should be within easy reach of the operator, and must be marked as a disconnecting means for this unit. 13) Always turn OFF the power supply before removing the body of the E5CN, E5AN, or E5EN from the case, and never touch nor apply shock to the terminals or electronic components. When inserting the interior of the product, do not allow the electronic components to touch the case. Always turn OFF the power supply before removing the terminal block from the E5GN, and never touch nor apply shock to the terminals or electronic components. 14) Do not use paint thinner or similar chemical to clean with. Use standard grade alcohol. 15) Design system (control panel, etc.) considering the 2 second of delay that the controllers output to be set after power ON. 16) The output may turn OFF when shifting to certain levels. Take this into consideration when performing control. 17) The number of EEPROM write operations is limited. Therefore, use RAM write mode when frequently overwriting data during communications or other operations. 18) Always touch a grounded piece of metal before touching the Digital Temperature Controller to discharge static electricity from your body. 19) Do not remove the terminal block from the E5CN, E5AN, or E5EN. Doing so may result in failure or malfunction. 20) Control outputs that are voltage outputs are not isolated from the internal circuits. When using a grounded thermocouple, do not connect any of the control output terminals to ground. (Doing so may result in an unwanted circuit path, causing error in the measured temperature.) 21) When replacing the body of the E5CN, E5AN, or E5EN, check the condition of the terminals. If corroded terminals are used, contact failure in the terminals may cause the temperature inside the E5CN, E5AN, or E5EN to increase, possibly resulting in fire. If the terminals are corroded, replace the case as well. When removing the terminal block of the E5GN to replace the Digital Temperature Controller, check the condition of the terminals. If corroded terminals are used, contact failure in the terminals may cause the temperature inside the Digital Temperature Controller to increase, possibly resulting in fire. If the terminals are corroded, replace the terminal block as well. 22) Use suitable tools when taking the Digital Temperature Controller apart for disposal. Sharp parts inside the Digital Temperature Controller may cause injury. 23) When applying Lloyd's standards, install the Digital Temperature Controller according to the requirements given in Shipping Standards. 24) Do not use the Temperature Controller if the front sheet is peeling off or torn.
Service Life
Use the Temperature Controller within the following temperature and humidity ranges: Temperature: 10 to 55C (with no icing or condensation), Humidity: 25% to 85% If the Controller is installed inside a control board, the ambient temperature must be kept to under 55C, including the temperature around the Controller. The service life of electronic devices like Temperature Controllers is determined not only by the number of times the relay is switched but also by the service life of internal electronic components. Component service life is affected by the ambient temperature: the higher the temperature, the shorter the service life and, the lower the temperature, the longer the service life. Therefore, the service life can be extended by lowering the temperature of the Temperature Controller.
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When two or more Temperature Controllers are mounted horizontally close to each other or vertically next to one another, the internal temperature will increase due to heat radiated by the Temperature Controllers and the service life will decrease. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Temperature Controllers. When providing forced cooling, however, be careful not to cool down the terminals sections alone to avoid measurement errors.
Ambient Noise
To avoid inductive noise, keep the wiring for the Digital Temperature Controller's terminal block wiring away from power cables carrying high voltages or large currents. Also, do not wire power lines together with or parallel to Digital Temperature Controller wiring. Using shielded cables and using separate conduits or ducts is recommended. Attach a surge suppressor or noise filter to peripheral devices that generate noise (in particular, motors, transformers, solenoids, magnetic coils or other equipment that have an inductance component). When a noise filter is used at the power supply, first check the voltage or current, and attach the noise filter as close as possible to the Temperature Controller. Allow as much space as possible between the Digital Temperature Controller and devices that generate powerful high frequencies (high-frequency welders, high-frequency sewing machines, etc.) or surge.
Waterproofing
The degree of protection is as shown below. Sections without any specification on their degree of protection or those with IP@0 are not waterproof. Front panel: IP66 Rear case: IP20, Terminal section: IP00 (E5CN-U: Front panel: IP50, rear case: IP20, terminals: IP00)
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2) 3)
4)
Shipping Standards
The E5CN, E5CN-H, E5AN, E5AN-H, E5EN, and E5EN-H comply with Lloyd's standards. When applying the standards, the following installation and wiring requirements must be met in the application.
Application Conditions
1) Installation Location
The E5CN, E5CN-H, E5AN, E5AN-H, E5EN, and E5EN-H comply with installation category ENV1 and ENV2 of Lloyd's standards. Therefore, they must be installed in a location equipped with air conditioning. They must therefore be installed in a location equipped with air conditioning. They cannot be used on the bridge or decks, or in a location subject to strong vibration.
2) Wiring Conditions
Install the recommended ferrite core and wrap the line around it three turns for the applicable lines (e.g., power supply cable line and signal lines) of the models listed in the following table. (See illustrations.) Install the ferrite cores as close to the terminal block of the E5@N as possible. (As a guideline, the ferrite core should be within 10 cm of the terminal block.) Lines Requiring Ferrite Cores
Model E5CN, E5CN-U, or E5CN-H E5EN, E5AN, E5EN-H, or E5AN-H Signal and power lines provided with ferrite cores Input power supply Input power supply and I/O lines (control outputs (1 and 2), communications, event inputs (1 to 4), transfer output, and external power supply (Advanced Type models do not have an external power supply.)
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1 2 3 4 5
11 12 13 14 15
6
Auxiliary output 2
+ mA
DO NOT USE
V
DO NOT A USE
7 8 9 10
Auxiliary output 1
B B
Power supply
Input power supply
DO NOT USE
Analog input
3 turns
AC/DC
2. E5AN/E5EN/E5AN-H/E5EN-H
Power supply
AC/DC
3 turns
Input power supply
Event Inputs
1 2 3 4 5
Auxiliary output 3
21 22 23 24 25 26 27 28 29 30
11 12 13 14 15 16 17 18 19 20 EV2 EV1 Control CT1/CT2 Output 2 + Control CT1 Output 2 CT2 DO NOT USE DO NOT USE DO NOT USE A B B + DO NOT USE + mA DO NOT USE
3 turns
External Power Supply + External power supply 12 VDC, 20 mA DO NOT USE
Control output 1
3 turns
3 turns
6 7
Auxiliary output 2
8 9
Auxiliary output 1
V
+
10
Analog input
Communications
21 22 EV3 23
RS-232C
11 12
RS-485
11 12 13 21 22
13
3 turns
21 22
3 turns
Transfer output
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Operating environment
Note The tightening torque is 0.5 Nm for the E5CN-U and 0.43 to 0.58 Nm for the E5GN. The terminal torque is 0.5 to 0.6 Nm for auxiliary output 2 on the E5GN.
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Upgraded Functions
The functionality of the E5CN, E5CN-U, E5AN, and E5EN was improved starting from December 2007 production. The functionality of the E5GN was improved starting from August 2009 production. The design of the front panel can be used to differentiate between the previous and upgraded models. E5CN/CN-U The upgraded Controllers are basically compatible with the previous Controllers. Terminal arrangements, terminal sizes, and panel mounting depth have not been changed. E5AN/EN Although the upgraded Controllers are compatible with the previous Controllers, terminal arrangements have been changed. Terminal sizes and panel mounting depth have not been changed. E5GN Model numbers have changed accompanying the introduction of universal input capability. The default setting of the input type parameter of the E5GN-@@@P (models with resistance thermometers) has been changed from a Pt100 resistance thermometer to a K thermocouple. Make sure the setting of the input type parameter agrees with the temperature sensor that is being used. The terminal block has also been changed, which means the wiring methods and terminal arrangement are different. Other changes outlined in the following tables. Refer to relevant pages in the manual for details.
Previous models E5CN/CN-U Upgraded models
Number of displays: 3 (PV, SV, and MV) * ALM indicator was changed to SUB indicator.
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Upgraded models
Number of displays: 3 (PV, SV, and MV) * ALM indicator was changed to SUB indicator.
Display Segments PV: 7 segments, SV: 7 segments Character Heights PV: 7 mm, SV: 3.5 mm
Display Segments PV: 11 segments, SV: 11 segments Character Heights PV: 7.5 mm, SV: 3.6 mm Changes to Display Contents "AL" LED indicator eliminated, LED indicators added, and key indicator added.
* A 2-level display is set when shipped from the factory. A 3-level display is activated if parameters are initialized.
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Terminal Arrangements
E5AN/EN Previous models Terminals 16 through 20 were changed. Terminals 1 through 15 were not changed.
Voltage output 14 15 16 17 18 19 Long-life relay output 14 15
Control Output 2 250 VAC, 3 A
Upgraded models
One CT Two CTs External power Control Output 2 supply
+ CT1 +
External power supply 12 VDC, 20 mA
14 15
CT2
Control Output 2
DO NOT USE
12 VDC, 20 mA
CT1
(Resistive load)
15
15
CT2
16 17 18 19 20
DO NOT USE DO NOT USE
DO NOT USE
+
V
mA
A B B
B B
19
DO NOT USE
+
mA
DO NOT USE
Analog input
E5GN
Previous models Number of terminals: 9 (1 to 9) Input terminals: 7 to 9 RS-485 communications terminals: 5 and 6
Upgraded models Number of terminals: 14 (1 to 14) Input terminals: 10 to 12 RS-485 communications terminals: 7 and 8
+
B(+) RS-485 communications RS-232C communications CT input SD RD
DO NOT USE
mA
DO NOT USE
SG
DO NOT USE DO NOT USE
Analog input
Control B(+) A() Input output 1 power Communications supply 12 VDC 21 mA 100 to 240 VAC or 24 VAC/DC (no polarity) Relay output Alarm output 1, (OUT1) control output 2, or input error alarm 1/output 1 (ALM1/OUT1)
Analog input
10
11
12
1
Input power supply
4
Control output 1
5
Auxiliary output 1
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TC B B PT
CT
+
B Universal TC/Pt input
13
14
Auxiliary output 2
Body Drawout
Previous models E5AN/EN Using Screws Using Hooks Upgraded models
Dimensions
Previous models E5GN
3 100
Upgraded models Models with Screw Terminal Blocks Bezel thickness: 2 mm Depth: 99 mm Shape of slits changed
22 2 99
35
35
Models with Screwless Clamp Terminal Blocks Bezel thickness: 2 mm Shape of slits changed
2 100
35
22
22
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Wire Connections
E5GN Previous models Wire connection direction: Perpendicular to back surface Upgraded models Models with Screw Terminal Blocks Wire connection direction: Horizontal from the top and bottom of back surface
Models with Screwless Clamp Terminal Blocks Wire connection direction: Perpendicular to back surface
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Wiring Terminals
Previous models E5GN Models with Screw Terminal Blocks Terminals Terminals 1 to 6 Terminals 7 to 9 Wire gauge AWG24 to AWG14 AWG28 to AWG22 Ferrules 2.1 mm dia. max. 1.3 mm dia. max. Upgraded models Models with Screw Terminal Blocks Changed from ferrules to crimp terminals for M3 screws. Tightening torque: 0.5 Nm
5.8 mm max. 5.8 mm max.
5 to 6 mm Wires
5 to 6 mm Ferrules
Models with Screwless Clamp Terminal Blocks Wires: Changed to 10 mm from 5 to 6 mm. Ferrules: Changed to 8 to 12 mm from 5 to 6 mm.
0.8 to 1.4 mm 10 mm
Screws M2.6 M2
8 to 12 mm Ferrules
0.12 to 0.14 Nm
Wires
Note The method for removing the terminal block is the same for both screw terminal blocks and screwless clamp terminal blocks.
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Ratings
Previous models Input sensor types for thermocouple inputs --Input range for E thermocouple: 0 to 600C Input accuracy (There are no changes in thermocouple specifications for E5CN-U.) Upgraded models The following types of thermocouple input were added: W and PLII. Input range increased for E thermocouple: 200 to 600C
Influence of signal source resistance Current outputs Auxiliary outputs (alarm outputs) Input sampling cycle
Thermocouple: (0.5% PV or 1C, which- Thermocouple: (0.3% PV or 1C, whichever is greater) 1 digit ever is greater) 1 digit Platinum resistance thermometer: Platinum resistance thermometer: (0.2% (0.5%PV or 1C, whichever is greater) PV or 0.8C, whichever is greater) 1 digit 1 digit Analog input: 0.5% FS 1 digit Analog input: 0.2% FS 1 digit Thermocouple: 0.1C/ (except B, R, S), Thermocouple: 0.1C/ (for all specifica0.2C/ (B, R, S) tions) Platinum resistance thermometer: 0.4C/ Platinum resistance thermometer: 0.1C/ Current output resolution: Approx. 2,700 Current output resolution: Approx. 10,000 E5CN/E5CN-U/E5GN E5CN/E5CN-U E5GN 250 VAC, 1 A 250 VAC, 3 A 250 VAC, 2 A E5GN E5GN 500 ms 250 ms
Characteristics
Previous models Model numbers for the E5CN Models with 24-VAC/VDC power supply specifications Example: E5CN-R2MT-500 (24 VAC/VDC) Model numbers for the E5AN/EN Example: E5AN-R3MT-500 (100 to 240 VAC) Example: E5AN-R3MT-500 (24 VAC/VDC) Upgraded models A D was added to the model numbers for models with 24-VAC/VDC power supply specifications. Example: E5CN-R2MTD-500 (24 VAC/VDC) -N was added to all model numbers A D was added to the model numbers for models with 24-VAC/VDC power supply specifications. Example: E5AN-R3MT-500-N (100 to 240 VAC) E5AN-R3MTD-500-N (24 VAC/VDC) Model numbers have changed accompanying the introduction of universal input capability. A D was added to the model numbers for models with 24-VAC/VDC power supply specifications. Example: E5GN-RT (100 to 240 VAC) E5GN-RTD (24 VAC/VDC) PV status display and SV status display PF Key added (E5AN/EN only).
Examples:
E5GN-RTC (100 to 240 VAC) E5GN-RP (100 to 240 VAC) 24-VAC/DC Specification Example: E5GN-RTC (24 VAC/DC)
Front panel
---
---
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Alarms
Other
Upgraded models Square root extraction (for models with analog inputs) Control output ON/OFF count alarm MV change rate limiter 40% AT Automatic cooling coefficient adjustment for heating/cooling control PV rate of change alarm OC alarm (only for models with heater burnout detection) Logic operations Inverting direct/reverse operation using event inputs or communications commands
* A 2-level display is set when shipped from the factory. A 3-level display is activated if parameters are initialized.
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Communications Characteristics
Communications access size CompoWay/F services Previous models Double word access only --Upgraded models Word access and double word access Composite Read from Variable Area and Composite Write to Variable Area 217 bytes
Communications buffer 40 bytes size Baud rate 38.4 kbps max. External communications
E5GN: 19.2k max. 57.6 kbps max. Setup Tool Cable Communications: 38.4k (fixed) RS-485/RS-232C external communications RS-485/RS-232C external communications and and Setup Tool communications cannot be Setup Tool communications can be used at the used at the same time. same time.
Other Upgrades
Previous models Mounting Bracket (E5AN/EN only) Upgraded models
Modified section
Previous ID code: N5
TYPE E5AN-R3MT-500 TYPE E5CN T TEMPERATURE CONTROLLER TEMP. TEMP.
Note The Mounting Bracket for the previous models cannot be used for upgraded models. New ID code: N6
TYPE E5AN-R3MT-500-N TYPEE5CN - R2T TEMPERATURE CONTROLLER TEMP. TEMP.
MULTI-RANGE MULT-IRANGE
VOLTS VOLTS
E53-COV17 (for E5CN only) Note The Terminal Cover for the previous models cannot be used for improved models.
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Upgraded models E53-COV16 Note The Terminal Cover for the previous models cannot be used for improved models.
The design has been changed. Added characters: MANU, SUB1, SUB2, and HA Display area dimensions: 36.8 10.1 mm (W H)
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Previous models Body Labels (E5GN) 1. 2. 3. Body labels: 3 1. Model number: Refer to the model number legend. 2.
Upgraded models Body labels: All labels combined into one label. Model number: Refer to the model number
legend. Lot No.: Year of manufacture (last digit of 3. Lot No.: Year of manufacture (last two digits year of year) @@@@@@ @@@@@@@ 1, 2: Manufacture day: 01 to 31 1, 2: Manufacture day: 01 to 31 3: Manufacture month: 1 to 9, X, Y, and Z (January to December) 3: Manufacture month: 1 to 9, X, Y, and Z (January to December) 4: Last digit of year. 4, 5: Year of manufacture (last two digits of year) 5, 6: Manufacturing factory code 6, 7: Manufacturing factory code
Top of Controller
Bottom of Controller
Top of Controller
No ID number
RTC
RT
Ro
Ro
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Note: (1) Excluding the E5GN. (2) Excluding the E5CN. (3) The E5AN and E5EN only.
Meanings of Abbreviations
The following abbreviations are used in parameter names, figures and in text explanations. These abbreviations mean the following:
Symbol PV SP SV AT ST HB HS OC LBA EU Term Process value Set point Set value Auto-tuning Self-tuning Heater burnout Heater short (See note 1.) Heater overcurrent Loop burnout alarm Engineering unit (See note 2.)
Note: (1) A heater short indicates that the heater remains ON even when the control output from the Temperature Controller is OFF because the SSR has failed or for any other reason. (2) EU stands for Engineering Unit. EU is used as the minimum unit for engineering units such as C, m, and g. The size of EU varies according to the input type. For example, when the input temperature setting range is 200 to +1300C, 1 EU is 1C, and when the input temperature setting range is 20.0 to +500.0C, 1 EU is 0.1C. For analog inputs, the size of EU varies according to the decimal point position of the scaling setting, and 1 EU becomes the minimum scaling unit.
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a b c d e f g h i j k l m
A B C D E F G H I J K L M
n o p q r s t u v w x y z
N O P Q R S T U V W X Y Z
The Character Select parameter in the advanced function setting level can be turned OFF to display the following 7-segment characters. (Refer to page 243.)
A B C D E F G H I
J K L M
N O P Q R S T U V W X Y Z
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TABLE OF CONTENTS
SECTION 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1 1-2 1-3 1-4 1-5 Names of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Configuration and Main Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting Level Configuration and Key Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Communications Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Insulation Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
2 6 15 18 20
SECTION 2 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1 2-2 2-3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Using the Support Software Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
22 31 45
49
50 52 54 54 54 59 60 62 69 73 84
3-10 Using Heater Burnout, Heater Short, and Heater Overcurrent Alarms . . . . . . . . . . . . . . . . . 3-11 Setting the No. 3 Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
87
89 93 94 95 99 104 106 108 110 113 116 118 122 126
4-10 PV Change Color. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Alarm Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Loop Burnout Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Performing Manual Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 Using the Transfer Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
xxxiii
TABLE OF CONTENTS
4-15 Using the Simple Program Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 Output Adjustment Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17 Using the Extraction of Square Root Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18 Setting the Width of MV Variation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19 Setting the PF Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20 Counting Control Output ON/OFF Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21 Displaying PV/SV Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 Logic Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 136 137 139 141 143 145 147
xxxiv
Overview
Section 1 introduces the features, components, and main specifications of the E5CN/CN-U/AN/EN/ GN Digital Temperature Controllers.
Setup
Section 2 describes the work required to prepare the E5CN/CN-U/AN/EN/GN Digital Temperature Controllers for operation, including installation and wiring.
Basic Operations
Section 3 describes the basic operation of the E5CN/CN-U/AN/EN/GN Digital Temperature Controllers, including key operations to set parameters and descriptions of display elements based on specific control examples. Section 5 describes the individual parameters used to setup, control, and monitor operation.
User Calibration
Section 6 describes how the user can calibrate the E5CN/CN-U/AN/EN/GN Digital Temperature Controllers.
Appendix
The Appendix provides information for easy reference, including lists of parameters and settings.
!WARNING Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.
xxxv
xxxvi
SECTION 1 Introduction
This section introduces the features, components, and main specifications of the E5CN, and E5AN, and E5EN Digital Temperature Controllers. 1-1 Names of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1 1-1-2 1-1-3 1-2 1-2-1 1-2-2 1-3 1-3-1 1-3-2 1-4 1-5 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Explanation of Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Using the Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Selecting Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Saving Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 4 5 6 6 12 15 17 18 18 20
Names of Parts
Section 1-1
1-1
1-1-1
Names of Parts
Front Panel
The front panel is the same for the E5CN and E5CN-U.
Temperature unit
E5CN/CN-U
No. 2 display
Mode Key
Down Key
E5AN
Temperature unit
PV
No.1 display
Operation indicators
HA
SV
OUT1 OUT2 STOP CMW MANU
No. 2 display
MV
No. 3 display
PF
A/M
Up Key
E5AN
Down Key
Level Key
Mode Key
Names of Parts
E5EN
Section 1-1
Operation indicators
SUB1 SUB2 HA SUB3
Temperature unit
PV
No.1 display
SV
No.2 display
OUT1 STOP
Operation indicators
MV
No.3 display
Up Key
PF
A/M
E5EN
Down Key
E5GN
No. 1 display
Operation indicators
Level Key
No. 2 display
Mode Key
Down Key
Up Key
Names of Parts
Section 1-1
1-1-2
Explanation of Indicators
Displays the process value or parameter name. Lights for approximately one second during startup. Displays the set point, parameter operation read value, or the variable input value. Lights for approximately one second during startup. The set point will flash during autotuning.
Displays MV, soak time remaining, or multi SP. Lights for approximately one second during startup. A 2-level display is set when shipped from the factory. A 3-level display is activated if parameters are initialized.
Operation Indicators 1,2,3... 1. SUB1 (Sub 1) Lights when the function set for the Auxiliary Output 1 Assignment parameter is ON. SUB2 (Sub 2) Lights when the function set for the Auxiliary Output 2 Assignment parameter is ON. SUB3 (Sub 3) (E5AN/EN Only) Lights when the function set for the Auxiliary Output 3 Assignment parameter is ON. 2. HA (Heater Burnout, Heater Short Alarm, Heater Overcurrent Detection Output Display) Lights when a heater burnout, heater short alarm, or heater overcurrent occurs. 3. OUT1 (Control Output 1) Lights when the control output function assigned to control output 1 turns ON. For a current output, however, OFF for a 0% output only. OUT2 (Control Output 2) (Excluding the E5GN) Lights when the control output function assigned to control output 2 turns ON. For a current output, however, OFF for a 0% output only. 4. STOP Lights when operation is stopped. During operation, this indicator lights when operation is stopped by an event or by key input using the RUN/STOP function. 5. CMW (Communications Writing) Lights when communications writing is enabled and is not lit when it is disabled. 6. MANU (Manual Mode) Lights when the auto/manual mode is set to manual mode. 7. (Key) Lights when settings change protect is ON (i.e., when the U and D Keys are disabled by protected status.)
Temperature Unit
The temperature unit is displayed when parameters are set to display a temperature. The display is determined by the currently set value of the Temperature Unit parameter. c indicates C and f indicates F. This indicator flashes during ST operation. It is OFF on models with linear inputs.
Names of Parts
Section 1-1
1-1-3
O Key
M Key
Each press of this key increments the value displayed on the No. 2 display or advances the setting. Holding the key down speeds up the incrementation. Each press of this key decrements values displayed on the No. 2 display or reverses the setting. Holding the key down speeds up the incrementation. Press these keys to change to the protect level. For details on operations involving holding these keys down simultaneously, refer to 1-3 Setting Level Configuration and Key Operations. For details on the protect level, refer to SECTION 5 Parameters. To restrict set value changes (in order to prevent accidental or incorrect operations), these key operations require simultaneously pressing the O key along with U or D key. This applies only to the parameter for the password to move to protect level. (Refer to page 162.)
O + U Keys O + D Keys
Section 1-2
1-2
1-2-1
E5CN
Control output 1 Control output 2 Heating/cooling External power supply for ES1B (See note.)
(See note.)
Alarm 3
CT1 input
Alarm 2 Alarm 1
CT2 input
Auxiliary output 2
HB alarm HS alarm
Event inputs 2 channels
Auxiliary output 1
Note
Functions can be assigned individually for each output by changing the set values for the Control Output 1 Assignment, the Control Output 2 Assignment, the Auxiliary Output 1 Assignment, and the Auxiliary Output 2 Assignment parameters in the advanced function setting level.
Section 1-2
Control output 1
Note
Functions can be assigned individually for each output by changing the set values for the Control Output 1 Assignment, the Auxiliary Output 1 Assignment, and the Auxiliary Output 2 Assignment parameters in the advanced function setting level.
Section 1-2
E5CN-@@M@@-@-500
1 2 3 4 5 6 7
E53-CN@@@
1 2 3 4
1. Control Output 1 R: Relay output Q: Voltage output (for driving SSR) C: Current output Y: Long-life relay output (hybrid) *1 2. Auxiliary Outputs *2 Blank: None 2: Two outputs 3. Option M: Option Unit can be mounted. 4. Input Type T: Universal thermocouple/platinum resistance thermometer L: Analog current/voltage input 5. Power Supply Voltage Blank: 100 to 240 VAC D: 24 VAC/VDC 6. Case Color Blank: Black W: Silver 7. Terminal Cover -500: With terminal cover
1. Applicable Controller CN: E5CN or E5CN-H 2. Function 1 Blank: None Q: Control output 2 (voltage for driving SSR) P: Power supply for sensor 3. Function 2 Blank: None H: Heater burnout/SSR failure/Heater overcurrent detection (CT1) HH: Heater burnout/SSR failure/ Heater overcurrent detection (CT2) B: Two event inputs 03: RS-485 communications H03: Heater burnout/SSR failure/ Heater overcurrent detection (CT1) + RS-485 communications HB: Heater burnout/SSR failure/ Heater overcurrent detection (CT1) + Two event inputs HH03: Heater burnout/SSR failure/ Heater overcurrent detection (CT2) + RS-485 communications 4. Version N2: Applicable only to models released after January 2008
E5CN-@@@U
1 2 3 4
1. Output Type R: Relay output Q: Voltage output (for driving SSR) C: Current output 2. Number of Alarms Blank: No alarm 1: One alarm 2: Two alarms 3. Input Type T: Universal thermocouple/platinum resistance thermometer L: Analog Input 4. Plug-in type U: Plug-in type
Note
Not all combinations of function 1 and function 2 specifications are possible for Option Units (E53-@@@@). *1 Always connect an AC load to a long-life relay output. The output will not turn OFF if a DC load is connected because a triac is used for switching the circuit. For details, check the conditions in Ratings. *2 Auxiliary outputs are contact outputs that can be used to output alarms or results of logic operations.
Section 1-2
Control section
Control output 1
Heating/cooling
(See note.)
(See note.)
Alarm output 3
Alarm output 2
HS alarm OC alarm
Alarm output 1
Note
Functions can be assigned individually to each output by changing the set values for the Control Output 1 Assignment, Control Output 2 Assignment, Auxiliary Output 1 Assignment, Auxiliary Output 2 Assignment, and Auxiliary Output 3 Assignment parameters in the advanced function setting level.
Section 1-2
Option Units
E5AN/EN-@3@M@@-@-500-N
1 2 3 4 5 6 7 8 9
E53-@
1
1. Control Output 1 R: Relay output Q: Voltage output (for driving SSR) C: Current output 2. Auxiliary Outputs 3: Three outputs 3. Heater Burnout/Heater Short, Control Output 2, or External Power Supply for ES1B Blank: None Q: Control output 2 (voltage output for driving SSR) Y: Long-life relay output (hybrid) H: Heater burnout/Heater short/Heater overcurrent detection (CT1) HH: Heater burnout/Heater short/Heater overcurrent detection (CT2) P: Power supply for sensor 4. Option M: Option Unit can be mounted. 5. Input Type T: Universal thermocouple/platinum resistance thermometer input L: Analog current/voltage input 6. Power Supply Voltage Blank: 100 to 240 VAC D: 24 VAC/VDC 7. Case Color Blank: Black W: Silver 8. Terminal Cover 500: With terminal cover 9. Version N: Available only to models released after January 2008.
1. Function EN01: RS-232C communications EN03: RS-485 communications AKB: Event input
10
Section 1-2
Control section
Control output 1
Alarm 1 CT1 input HB alarm HS alarm OC alarm Input error Event inputs 2 channels Alarm 2
Auxiliary output 2
Note
Functions can be assigned individually for each output by changing the set values for the Control Output 1 Assignment, the Auxiliary Output 1 Assignment, and the Auxiliary Output 2 Assignment parameters in the advanced function setting level.
11
Section 1-2
E5GN-@@@@@-@-@-@
1 2 3 4 5 6 7 8
1. Control Output 1 R: Relay output Q: Voltage output (for driving SSR) C: Current output 2. Auxiliary Outputs Blank: None 1: One outputs 2: Two outputs 3. Option Blank: None 01: RS-232C communications 03: RS-485 communications B: Two event inputs H: Heater burnout/Heater short/Heater overcurrent detection (CT1) 4. Input Type T: Universal thermocouple/platinum resistance thermometer input L: Analog current/voltage input 5. Power Supply Voltage Blank: 100 to 240 VAC D: 24 VAC/VDC 6. Terminal Type Blank: Models with Screw Terminal Blocks C: Models with Screwless Clamp Terminal Blocks 7. Case Color Blank: Black W: Silver 8. Communications Protocol Blank: None FLK: CompoWay/F communications
Note
1-2-2
Main Functions
This section introduces the main E5CN/CN-U/AN/EN/GN functions. For details on particular functions and how to use them, refer to SECTION 3 Basic Operation and following sections.
The following input sensors can be connected for temperature input (i.e., E5_N-@@@@T): Thermocouple: K, J, T, E, L, U, N, R, S, B, W, PLII Infrared temperature sensor: ES1B 10 to 70C, 60 to 120C, 115 to 165C, 140 to 260C Platinum resistance thermometer: Pt100, JPt100 Analog input: 0 to 50 mV
12
Section 1-2
Inputs with the following specifications can be connected for analog input (i.e., E5_N-@@@@L): Current input: 4 to 20 mA DC, 0 to 20 mA DC Voltage input: 1 to 5 VDC, 0 to 5 V DC, 0 to 10 V DC Control Outputs A control output can be a relay, voltage (for driving SSR), or current output, depending on the model. Long-life relay outputs (see note) use semiconductors for switching when closing and opening the circuit, thereby reducing chattering and arcing and improving durability. However, if high levels of noise or surge are imposed between the output terminals, short-circuit faults may occasionally occur. If the output becomes permanently shorted, there is the danger of fire due to overheating of the heater. Design safety into the system, including measures to prevent excessive temperature rise and spreading of fire. Take countermeasures such as installing a surge absorber. As an additional safety measure, provide error detection in the control loop. (Use the Loop Burnout Alarm (LBA) and HS alarm that are provided for the E5@N.)
Long-life relay output 1 Varistor 2 Varistor
Inductive load
Always connect an AC load to a long-life relay output (see note). The output will not turn OFF if a DC load is connected. Note Alarms Long-life relay outputs are not supported for the E5GN. Set the alarm type and alarm value or the alarm value upper and lower limits. If necessary, a more comprehensive alarm function can be achieved by setting a standby sequence, alarm hysteresis, auxiliary output close in alarm/open in alarm, alarm latch, alarm ON delay, and alarm OFF delay. If the Input Error Output parameter is set to ON, the output assigned to alarm 1 function will turn ON when an input error occurs. Control Adjustment Event Inputs Optimum PID constants can be set easily by performing AT (auto-tuning) or ST (self-tuning). With the E53-CN@B@N2 for the E5CN or the E5AN/EN-@M@-500-N with the E53-AKB for the E5AN/EN, the following functions can be executed using event inputs: switching set points (multi-SP, 4 points max.), switching RUN/STOP, switching between automatic and manual operation, starting/resetting the program, inverting direct/reverse operation, 100% AT execute/cancel, 40% AT execute/cancel, setting change enable/disable, and canceling the alarm latch. With the E53-CN@H@N2 or E53-CN@HH@N2 for the E5CN, or the E5AN/EN-@@H@-500-N or E5AN/EN-@@HH@-500-N, the heater burnout detection function, HS alarm function, and heater overcurrent detection function can be used.
13
Section 1-2
Communications functions utilizing CompoWay/F (See note 1.), SYSWAY (See note 2.), or Modbus (See note 3.) can be used. RS-485 Interface Use the E53-CN@03N2 for the E5CN or the E53-EN03 for the E5AN/ EN. RS-232C Interface Use the E53-EN01 for the E5AN/EN. Note (1) CompoWay/F is an integrated general-purpose serial communications protocol developed by OMRON. It uses commands compliant with the well-established FINS, together with a consistent frame format on OMRON Programmable Controllers to facilitate communications between personal computers and components. (2) SYSWAY communications do not support alarm 3. (3) Modbus is a communications control method conforming to the RTU Mode of Modbus Protocol. Modbus is a registered trademark of Schneider Electric. (4) The E5CN and E5CN-U do not support the RS-232C interface.
The E5AN-@P@-N or E5EN-@P@-N with the E53-CN@P@N2 can be used as the power supply for ES1B Infrared Temperature Sensors. The E5GN does not provide a power supply for an ES1B Infrared Temperature Sensor. A transfer output for 4 to 20 mA can be used with the E5AN/E5EN-@@F. For E5@N-C@@ models (models without F in the model number), the current output can be used as a simple transfer output.
14
Section 1-3
1-3
Operation Level
a-m
Manual mode (See note 3.)
Press the O Key for at least 3 s while a-m is displayed. (a-m will flash after 1st second.) PF Key (See note 5.)
Press the O+ M Keys for at least 3 s. c (Display will flash after 1st second.)
25
100
Press the PF Key for at least 1 s. Press the O Key for at least 1 s.
25
Press the O Key for at least 3 s. (Display will flash after 1st second.)
100
Protect Level
Control stops.
Note The time taken to move to the protect level can be adjusted by changing the "Move to protect level time" setting. (Refer to page 228.)
Advanced Function Setting Level Input password. Control in progress Control stopped Calibration Level (See note 2.) Not displayed for some models Level change
Note
(1) You can return to the operation level by executing a software reset. (2) You cannot move to other levels by operating the keys on the front panel from the calibration level. You must turn OFF the power supply. (3) From the manual control level, key operations can be used to move to the operation level only.
Level Protect level Operation level Adjustment level Manual control level Monitor/setting item level Initial setting level Control in progress Can be set. Can be set. Can be set. Can be set. Can be set. --Control stopped ----------Can be set.
15
Section 1-3
Control in progress Control stopped --Can be set. --Can be set. --Can be set.
Of these levels, the initial setting level, communications setting level, advanced function setting level, and calibration level can be used only when control is stopped. Control outputs are stopped when any of these four levels is selected. (4) When the PF Setting is set to A-M in models with a PF Key (E5AN/EN) (5) When the PF Setting is set to PFDP in models with a PF Key (E5AN/EN) Protect Level To switch to the protect level from the operation level, the adjustment level, or the monitor/setting item level, simultaneously hold down the O and M Keys for at least 3 seconds. (See note.) This level is for preventing unwanted or accidental modification of parameters. Protected levels will not be displayed, and so the parameters in that level cannot be modified. Note Operation Level The key pressing time can be changed in Move to Protect Level parameter (advanced function setting level).
The operation level is displayed when the power is turned ON. You can move to the protect level, initial setting level, or adjustment level from this level. Normally, select this level during operation. While operation is in progress, items such as the PV and manipulated variable (MV) can be monitored, and the set points, alarm values, and alarm upper and lower limits can be monitored and changed.
Adjustment Level
To move to the adjustment level, press the O Key once (for less than 1 s). This level is for entering set values and offset values for control. In addition to AT (auto-tuning), communications write enable/disable switching, hysteresis settings, multi-SP settings, and input offset parameters, it includes HB alarm, HS alarm, OC alarm, and PID constants. From the adjustment level, it is possible to move to the top parameter of the initial setting level, protect level, or operation level.
To switch to the monitor/setting item level, press the PF Key from the operation level or adjustment level. The contents set for monitor/setting items 1 to 5 can be displayed. You can move from the monitor/setting item level to the operation level or initial setting level. (This level is supported by the E5AN and E5EN only.) When the O Key is pressed for at least 3 seconds from the operation level's auto/manual switching display, the manual control level will be displayed. (The MANU indicator will light.) When the PF Setting is set to A-M (auto/manual) and the PF Key is pressed for more than one second from the operation level or adjustment level, the manual control level will be displayed (E5AN and E5EN only.) This is the level for changing the MV in manual mode. To return to the operation level, press the O Key for at least one second. It is also possible to return to the operation level by pressing the PF Key for more than one second when the PF Setting is set to A-M.
16
Section 1-3
To move to the initial setting level from the operation level or the adjustment level, press the O Key for at least 3 seconds. The PV display flashes after one second. This level is for specifying the input type and selecting the control method, control period, setting direct/reverse operation, setting the alarm types, etc. You can move to the advanced function setting level or communications setting level from this level. To return to the operation level, press the O Key for at least one second. To move to the communications setting level, press the O Key for less than one second. (When moving from the initial setting level to the operation level, all the indicators will light.) Note Pressing the O Key for at least 3 seconds in the operation level's auto/manual switching display will move to the manual control level, and not the initial setting level.
To move to the advanced function setting level, set the Initial Setting/Communications Protect parameter in the protect level to 0 and then, in the initial setting level, input the password (169). From the advanced function setting level, it is possible to move to the calibration level or to the initial setting level. This level is for setting the automatic display return time and standby sequence, and it is the level for moving to the user calibration and other functions.
To move to the communications setting level from the initial setting level, press the O Key once (for less than 1 s). When using the communications function, set the communications conditions in this level. Communicating with a personal computer (host computer) allows set points to be read and written, and manipulated variables (MV) to be monitored. To move to the calibration level, input the password (1201) from the advanced function setting level. The calibration level is for offsetting error in the input circuit. You cannot move to other levels from the calibration level by operating the keys on the front panel. To cancel this level, turn the power OFF then back ON again.
Calibration Level
1-3-1
Selecting Parameters
Within each level, the parameter is changed in order (or in reverse order) each time the M Key is pressed. (In the calibration level, however, parameters cannot be changed in reverse order.) For details, refer to SECTION 5 Parameters.
17
Communications Function
Moves in order after M key is pressed (if key is released within 1 s).
Section 1-4
While the M key is being held down, the parameter will move each second in reverse order.
Parameter 1
M
Parameter 2 Parameter 2 After M key has been held down for 2 s. Parameter 3 Hold down the M key during this interval. After M key has been held down for 1 s.
M
Parameter 3 After M key is pressed
Parameter 4
1-3-2
Saving Settings
If you press the M Key at the final parameter, the display returns to the top parameter for the current level. To change parameter settings, specify the setting using the U or D Key, and either leave the setting for at least two seconds or press the M Key. This saves the setting. When another level is selected after a setting has been changed, the contents of the parameter prior to the change is saved. When you turn the power OFF, you must first save the settings (by pressing the M Key). The settings are sometimes not changed by merely pressing the U or D Keys.
1-4
Communications Function
The E5CN/AN/EN/GN are provided with a communications function that enables parameters to be checked and set from a host computer. If the communications function is required, use the E53-CN@03N2 with the E5CN, or the E53-EN03 or E53-EN01 with the E5AN/EN/GN. For details on the communications function, see the separate Communications Manual Basic Type. Use the following procedure to move to the communications setting level. 1,2,3... 1. Press the O Key for at least three seconds to move from the operation level to the initial setting level. 2. Press the O Key for less than one second to move from the initial setting level to the communications setting level. 3. Select the parameters as shown below by pressing the M Key. 4. Press the U or D Key to change the parameter setting.
18
Communications Function
Section 1-4
psel
cwf
Protocol Setting
u-no
1
bps
9.6
len
M
7 (See note.)
sbit
M
2 (See note.)
prty
even
Communications Parity
sdwt
20
The Protocol Setting parameter is displayed only when CompoWay/F communications are being used. Match the communications specifications of the E5CN/AN/EN/GN and the host computer. If a 1:N connection is being used, ensure that the communications specifications for all devices in the system (except the communications Unit No.) are the same.
Setting (monitor) value CompoWay/F (SYSWAY), Modbus 0 to 99 1.2, 2.4, 4.8, 9.6, 19.2, 38.4, 57.6 7, 8 1, 2 None, Even, Odd 0 to 99 none, even, odd Selection symbols cwf, mod Default CompoWay/F (SYSWAY) 1 9.6 7 2 Even 20 Unit None None kbps Bits Bits None ms
Parameter name Protocol Setting Communications Unit No. Communications Baud Rate Communications Data Length Communications Stop Bits Communications Parity Send Data Wait Time
19
Section 1-5
1-5
E5CN
Power supply
Input, CT input, Q outputs (outputs 1 and 2) Communications and events External power supply C output R output Y output Auxiliary outputs 1 and 2 : Reinforced insulation : Functional insulation
E5CN-U
Input and Q output (output 1) C output Power supply R output Y output Auxiliary outputs 1 and 2 : Reinforced insulation : Functional insulation
E5AN/EN
Input, CT input, and Q output (output 1) Communications and events External power supply and Q output (output 2) C output and transfer output Power supply R output Y output Auxiliary output 1 Auxiliary output 2 Auxiliary output 3 : Reinforced insulation : Functional insulation
E5GN
Input, CT input, Q output (output 1) Communications and events C output R output Auxiliary output 1 Auxiliary output 2 : Reinforced insulation : Functional insulation
Power supply
20
SECTION 2 Preparations
This section describes the work required to prepare the E5CN, E5AN, and E5EN Digital Temperature Controllers for operation, including installation and wiring. 2-1 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-1 2-1-2 2-1-3 2-1-4 2-2 2-2-1 2-2-2 2-2-3 2-3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Panel Cutout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Temperature Controller from the Case . . . . . . . . . . . Terminal Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Precautions when Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 22 24 25 28 31 31 33 35 45
Wiring Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
Installation
Section 2-1
2-1
2-1-1
E5CN
48 48
Installation
Dimensions
Unit: mm
6
1.5
91 78
E5CN-U
48 48 44.8 44.8
79.2 78
E5AN
48.8 48
58
96 96
E5EN
48
79.2 6 2 78 44
PV
SV
96
MV
22
112
91
91 91
112
Installation
Section 2-1
35 24
35
22
35 24
35
22
22
22
23
Installation
Section 2-1
2-1-2
Panel Cutout
Unit: mm
E5CN/CN-U
Individual Mounting
45+0.6 0
Group Mounting
(48 number of Units 2.5) +1.0
0
45+0.6 0
E5AN
Individual Mounting
92+0.8 0
60 min.
Group Mounting
(96 number of Units 3.5) +1.0
0
92+0.8 0
E5EN
Individual Mounting
45+0.6 0
120 min.
Group Mounting
(48 number of Units 2.5) +1.0
0
92+0.8 0
24
120 min.
92+0.8 0
92+0.8 0
45+0.6 0
Installation
E5GN
Individual Mounting Group Mounting
(48 number of units 2.5) 0
+1.0
Section 2-1
40 min.
Waterproofing is not possible when group mounting several Controllers. The recommended panel thickness is 1 to 5 mm for the E5CN, E5CN-U, and E5GN, and 1 to 8 mm for E5AN and E5EN. Units must not be closely mounted vertically. (Observe the recommended mounting space limits.) When group mounting several Controllers, ensure that the surrounding temperature does not exceed the ambient operating temperature listed in the specifications.
2-1-3
Mounting
E5CN/CN-U
E53-COV17 Terminal Cover Adapter
E5CN
E5CN-U
For the Wiring Socket for the E5CN-U, order the P2CF-11 or P3GA-11 separately. Mounting to the Panel 1,2,3... 1. For waterproof mounting, waterproof packing must be installed on the Controller. Waterproofing is not possible when group mounting several Controllers. Waterproof packing is not necessary when there is no need for the waterproofing function. There is no waterproof packing included with the E5CN-U. 2. Insert the E5CN/E5CN-U into the mounting hole in the panel. 3. Push the adapter from the terminals up to the panel, and temporarily fasten the E5CN/E5CN-U. 4. Tighten the two fastening screws on the adapter. Alternately tighten the two screws little by little to maintain a balance. Tighten the screws to a torque of 0.29 to 0.39 Nm.
22.2 +0.3 0
25
Installation
Mounting the Terminal Cover
Section 2-1
For the E5CN, make sure that the UP mark is facing up, and then attach the E53-COV17 Terminal Cover to the holes on the top and bottom of the Temperature Controller. E5AN/EN
Mounting Bracket Panel Mounting Bracket Panel
Terminal Cover (E53-COV16) Waterproof packing Terminal Cover (E53-COV16) Waterproof packing
E5AN
Mounting to the Panel 1,2,3...
E5EN
1. For waterproof mounting, waterproof packing must be installed on the Controller. Waterproofing is not possible when group mounting several Controllers. Waterproof packing is not necessary when there is no need for the waterproofing function. 2. Insert the E5AN/E5EN into the square mounting hole in the panel (thickness: 1 to 8 mm). Attach the Mounting Brackets provided with the product to the mounting grooves on the top and bottom surfaces of the rear case. 3. Use a ratchet to alternately tighten the screws on the top and bottom Mounting Brackets little by little to maintain balance, until the ratchet turns freely. Mounting the Terminal Cover Slightly bend the E53-COV16 Terminal Cover to attach it to the terminal block as shown in the following diagram. The Terminal Cover cannot be attached in the opposite direction.
26
Installation
Section 2-1
Slightly bend the E53-COV16 Terminal Cover in the direction shown by the arrows to attach it to the terminal block.
E5GN 1,2,3...
Mounting to the Panel 1. For waterproof mounting, waterproof packing must be installed on the Controller. Waterproofing is not possible when group mounting several Controllers. Waterproof packing is not necessary when there is no need for the waterproofing function. 2. Insert the E5GN into the mounting hole in the panel. 3. Push the adapter from the terminals up to the panel, and temporarily fasten the E5GN. 4. Tighten the two fastening screws on the adapter. Alternately tighten the two screws little by little to maintain a balance.Tighten the screws to a torque of 0.29 to 0.39 Nm.
Panel
27
Installation
Section 2-1
2-1-4
E5CN
Tool insertion hole
(1)
(3)
0.4 2.0
(1)
1,2,3...
1. Insert a flat-blade screwdriver into the two tool insertion holes (one on the top and one on the bottom) to release the hooks. 2. Insert the flat-blade screwdriver in the gap between the front panel and rear case, and pull out the front panel slightly. Hold the top and bottom of the front panel and carefully pull it out toward you, without applying unnecessary force. 3. When inserting the body of the Temperature Controller into the case, make sure the PCBs are parallel to each other, make sure that the sealing rubber is in place, and press the E5CN toward the rear case into position. While pushing the E5CN into place, push down on the hooks on the top and bottom surfaces of the rear case so that the hooks are securely locked in place. Be sure that electronic components do not come into contact with the case.
Make sure the PCBs are parallel to each other, and then press the body of the Temperature Controller toward the rear case into position.
28
20 min.
(2)
Installation
E5AN/EN
Tool insertion hole
Section 2-1
(1)
(1)
E5AN
E5EN
Flat-blade screwdriver (Unit: mm)
0.4
5.0 2.0
1,2,3...
1. Insert a flat-blade screwdriver into the two tool insertion holes (one on the top and one on the bottom) to release the hooks. 2. Insert the flat-blade screwdriver in the gap between the front panel and rear case (two on the top and two on the bottom), and use it to pry and pull out the front panel slightly. Then, pull out on the front panel gripping both sides. Be sure not to impose excessive force on the panel.
Gap between the Front Panel and Rear Case Four gaps, two on the top and two on the bottom Gap between the Front Panel and Rear Case Four gaps, two on the top and two on the bottom
29
Installation
Section 2-1
3. When inserting the body of the Temperature Controller into the case, make sure the PCBs are parallel to each other, make sure that the sealing rubber is in place, and press the E5AN/EN toward the rear case until it snaps into position. While pressing the E5AN/EN into place, press down on the hooks on the top and bottom surfaces of the rear case so that the hooks securely lock in place. Make sure that electronic components do not come into contact with the case.
Make sure the PCBs are parallel to each other, and then press the body of the Temperature Controller toward the rear case until it snaps into position.
Make sure the PCBs are parallel to each other, and then press the body of the Temperature Controller toward the rear case until it snaps into position.
The terminal block can be removed from the E5GN. It is not possible for the E5CN, E5AN, E5EN, and E5CN-U. The body of the Controller can be replaced by removing the terminal block from the E5GN. 1. Insert a flat-blade screwdriver into the tool holes (one on the top and one on the bottom) to release the hooks. Do not apply excessive force.
Terminal hole Flat-blade screwdriver (Unit: mm)
0.4
20
2. Pull the terminal block out while the hooks are released.
Note
The method for removing the terminal block is the same for both screw terminal blocks and screwless clamp terminal blocks.
30
20 min.
Wiring Terminals
Section 2-2
Do not connect a different type of terminal block to a Controller. For example, do not replace a screw terminal block with a screwless clamp terminal block. The temperature indication accuracy will decrease.
2-2
Wiring Terminals
Confirm the location of the terminals (terminals 1 to 15 for the E5CN, 1 to 30 for the E5AN and E5EN, and terminals 1 to 14 for the E5GN) using the product labels and case markings.
2-2-1
Terminal Arrangement
E5CN Controllers
Control output 1 Long-life relay output
The E5@N-@@@T@ is set for a K thermocouple (input type of 5) by default. If a difference sensor is used, an input error (s.err) will occur. Check the setting of the input type parameter.
Current output
0 to 20 mA DC 4 to 20 mA DC Load: 600 max. + Control output 1 + mA
DO NOT USE DO NOT USE
A B B
DO NOT USE
Analog input
A heater burnout alarm, heater short alarm, heater overcurrent alarm, or input error is sent to the output to which the alarm 1 function is assigned.
Option Units
E53-CNHH03N2 Communications (RS-485) and CT2 E53-CNHBN2 Event inputs and CT E53-CNQ03N2 Communications (RS-485) and Control Output 2 E53-CNPBN2 Event Inputs and External Power Supply E53-CNPHN2 External Power Supply and CT E53-CNP03N2 Communications (RS-485) and External Power Supply
B(+)
RS-485
11 12 13
11
B(+)
RS-485
11 12 13 14 15
11
A()
EV1 EV2
CT1
12 13 14 15
A()
DO NOT USE
EV1 EV2
12 13
B(+)
RS-485
11 12 13
12 13 14
A()
DO NOT USE
CT2 CT1
14 15
Control output 2
15
15
B(+)
RS-485
11 12 13 14
B(+)
RS-485
11 12 13 14 15
11
+
DO NOT USE
11 12 13 14
11 12 13
11
Control output 2
Control output 2
A()
DO NOT USE CT1
A()
DO NOT USE DO NOT USE DO NOT USE
EV1 EV2
DO NOT USE DO NOT USE
12 13 14
CT1
EV1 EV2 +
12 13 14 15
CT2 CT1
14 15
15
Control output 2
15
15
Since the voltage output (control output) is not electrically insulated from the internal wiring, one or other of the control output terminals must be left unearthed when using an earthed thermocouple thermometer. (Connection makes measurements unreliable due to sneak currents.) To comply with EMC standards, the length of the cable connecting the analog input or universal TC/Pt input sensor must be 30 m or less. If the cable is longer than 30 m, the EMC standards will not be satisfied.
31
Wiring Terminals
E5CN-U
The E5@N-@@@T@ is set for a K thermocouple (input type of 5) by default. If a difference sensor is used, an input error (s.err) will occur. Check the setting of the input type parameter.
Section 2-2
Auxiliary output 250 VAC, 3 A (resistive load) (Relay outputs) Control output 1 Relay output (three terminals used) SPDT, 250 VAC, 3 A (resistive load) Voltage output (for driving SSR) 12 VDC, 21 mA Current output 4 to 20 mA DC 0 to 20 mA DC Load: 600 max. Control output 1 Auxiliary output 1 Auxiliary output 2 (Control output (cooling side)) An input error is sent to the sent to which the alarm 1 function is assigned. Input power supply 100 to 240 VAC 24 VAC/VDC (no polarity)
mA
DO NOT USE
DO NOT USE
DO NOT USE
A B
B
TC/Pt universal input
Analog input
Note
Since the voltage output (control output) is not electrically insulated from the internal wiring, one or other of the control output terminals must be left unearthed when using an earthed thermocouple thermometer. (Connection makes measurements unreliable due to sneak currents.) To comply with EMC standards, the length of the cable connecting the analog input or universal TC/Pt input sensor must be 30 m or less. If the cable is longer than 30 m, the EMC standards will not be satisfied. E5AN/EN Controllers
The E5@N-@@@T@ is set for a K thermocouple (input type of 5) by default. If a difference sensor is used, an input error (s.err) will occur. Check the setting of the input type parameter.
Option Units
Communications E53-EN01 RS-232C 11 SD 12 RD 13 SG E53-EN03 RS-485 11 B (+)
12 13
100 to 240 VAC 24 VAC/VDC (no polarity) Control output 1 Relay output 250 VAC, 5A (resistive load) Voltage output (for driving SSR) 12 VDC, 40 mA Current output 0 to 20 mA DC 4 to 20 mA DC Load: 600 max. Control output 2 Voltage output (for driving SSR)
12 VDC, 21 mA
11 12 13 14
DO NOT USE
13
Control output 1
4 5
CT1
Control output 2
-
15
CT2
Auxiliary output 3
6 7 16 17 18 19 20
DO NOT USE
12 VDC, 20 mA
Auxiliary output 2
8 9
DO NOT USE
mA A heater burnout alarm, heater short alarm, heater overcurrent alarm, or input error is sent to the output to which the alarm 1 function is assigned.
Auxiliary output 1
10
Auxiliary output 1, 2, 3
Relay outputs
250 VAC, 3 A
(resistive load)
Since the voltage output (control output) is not electrically insulated from the internal wiring, one or other of the control output terminals must be left unearthed when using an earthed thermocouple thermometer. (Connection makes measurements unreliable due to sneak currents.) To comply with EMC standards, the length of the cable connecting the analog input or universal TC/Pt input sensor must be 30 m or less. If the cable is longer than 30 m, the EMC standards will not be satisfied.
32
Wiring Terminals
E5GN
The E5@N-@@@T@ is set for a K thermocouple (input type of 5) by default. If a difference sensor is used, an input error (s.err) will occur. Check the setting of the input type parameter.
B(+)
Section 2-2
Control output 1 Relay output 250 VAC, 2 A (resistive load) Voltage output (for driving SSR) 12 VDC, 21 mA Current output 0 to 20 mA DC 4 to 20 mA DC Load: 500 max.
DO NOT USE
mA
DO NOT USE
SG
DO NOT USE DO NOT USE
Analog input
7
Auxiliary outputs 1 and 2
Relay outputs
10
11
12
1
Input power supply
4
Control output 1
5
Auxiliary output 1
+
B Universal TC/Pt input
13
14
Auxiliary output 2
250 VAC, 2 A
(resistive load)
A heater burnout alarm, heater short alarm, heater overcurrent alarm, or input error is sent to the output to which the alarm 1 function is assigned.
Auxiliary output 2
Since the voltage output (control output) is not electrically insulated from the internal wiring, one or other of the control output terminals must be left unearthed when using an earthed thermocouple thermometer. (Connection makes measurements unreliable due to sneak currents.) To comply with EMC standards, the length of the cable connecting the analog input or universal TC/Pt input sensor must be 30 m or less. If the cable is longer than 30 m, the EMC standards will not be satisfied.
2-2-2
33
Wiring Terminals
7.2 mm max.
Section 2-2
7.2 mm max.
For the E5GN, use the following types of crimp terminals for M3.0 screws.
5.8 mm max.
5.8 mm max.
For E5GN screwless clamp terminal blocks, use wires with a gauge of AWG24 to AWG18 (equal to a cross-sectional area of 0.205 to 0.823 mm2). The length of the conductive portion inserted into the terminal must be 10 mm for wires and 8 to 12 mm for ferrules. Ferrules must be 0.8 to 1.4 mm in diameter.
0.8 to 1.4 mm
8 to 12 mm
10 mm
Ferrules
wires
Double (2 wires)
Use wires with a gauge of AWG24 to AWG18 (0.205 to 0.823 mm2) for auxiliary output 2 on the E5GN. The exposed conductor length inserted into the terminal for wires or ferrules must be 6 mm. Ferrules must be 0.8 to 1.5 mm in diameter.
34
Wiring Terminals
Section 2-2
0.8 to 1.5 mm
6 mm
3 mm max.
6 mm
Ferrules
Wires
Note
Do not remove the terminal block from the E5AN, E5EN, or E5CN. Doing so may cause product malfunction or incorrect operation.
2-2-3
Wiring
In the connection diagrams, the left side of the terminal numbers represents the inside of the Controller and the right side represents the outside.
Power supply
With the E5CN, connect to terminals 9 and 10; with the E5CN-U, connect to pins 10 and 11; with the E5AN, E5EN, and E5GN, connect pins 1 and 2. The following table shows the specifications.
Input power supply E5CN 100 to 240 VAC, 50/60 Hz 7.5 VA 24 VAC, 50/60 Hz 5 VA 24 VDC (no polarity) 3W E5CN-U 6 VA 3 VA 2W E5AN/EN 10 VA 5.5 VA 4W E5GN 5.5 VA 3 VA 2W
These models have reinforced insulation between the input power supply, the relay outputs, and other terminals.
35
Wiring Terminals
Input
Section 2-2
Make the connections according to the input type as shown below, using terminals 3 to 5 for the E5CN, pins 1 to 3 for the E5CN-U, pins 18 to 20 for the E5AN or E5EN and pins 10 to 12 for the E5GN.
3 4 5
Do not use.
3 4 5
3 4 5
Do not use.
+
mA
3 2 1
Do not use.
Do not use.
3 2 1
3 2 1
v +
Do not use.
+
mA
Do not use.
Thermocouple
Thermocouple
Analog input
E5CN
Do not use. Do not use.
E5CN-U
18 19 20
18 19 20
18 19 20
+
mA
Do not use.
Do not use.
Do not use.
+
mA
+
Platinum resistance Analog input thermometer
Do not use.
Thermocouple
Thermocouple
E5AN/EN
E5GN
When extending the thermocouple lead wires, be sure to use compensating wires that match the thermocouple type. When extending the lead wires of a platinum resistance thermometer, be sure to use wires that have low resistance and keep the resistance of the three lead wires the same.
36
Wiring Terminals
Control Output 1
Section 2-2
Outputs are sent from terminals 1 and 2 with the E5CN, from pins 4 to 6 with the E5CN-U, and from pins 3 and 4 with the E5AN/EN/GN. The following diagrams show the available outputs and their internal equalizing circuits. +v +v
1 2 Relay 1 GND 2
+
L
1 2 Current
+
L
+v
4 5 6 Relay 4 GND 5 6
+v
+
L
4 5 6 Current
+
L
+v
3 4 Relay 3 GND 4
+v
+
L
3 4 Current
+
L
+v +
L
+v +
L
The following table shows the specifications for each output type. E5CN/CN-U
Output type Relay Long-life relay (using a triac) Voltage (for driving SSR) Current Specifications 250 VAC, 3 A (resistive load), electrical durability: 100,000 operations 250 VAC, 3 A (resistive load), electrical durability: 1,000,000 operations PNP type, 12 VDC 15%, 21 mA (with short-circuit protection) DC 4 to 20 mA/DC 0 to 20 mA, resistive load: 600 max. Resolution: Approx. 10,000
37
Wiring Terminals
E5AN/EN
Output type Relay Voltage (for driving SSR) Current
Section 2-2
Specifications 250 VAC, 5 A (resistive load), electrical durability: 100,000 operations PNP type, 12 VDC +15%, 40 mA (with short-circuit protection) DC 4 to 20 mA/DC 0 to 20 mA, resistive load: 600 max. Resolution: Approx. 10,000
E5GN
Output type Relay Voltage (for driving SSR) Current Specifications 250 VAC, 2 A (resistive load), electrical durability: 100,000 operations PNP type, 12 VDC 15%, 21 mA (with short-circuit protection) DC 4 to 20 mA/DC 0 to 20 mA, resistive load: 500 max. Resolution: Approx. 10,000
Always connect an AC load to a long-life relay output. The output will not turn OFF if a DC load is connected. The voltage output (for driving SSR) is not electrically isolated from the internal circuits. When using a grounding thermocouple, do not connect any of the control output terminals to the ground. If a control output terminal is connected to the ground, errors will occur in the measured temperature as a result of leakage current. Control output 1 (voltage output for driving SSR) and control output 2 (voltage output for driving SSR) are not isolated. For the E5AN/EN, however, the internal circuits are functionally isolated. Long-life relay outputs use semiconductors for switching when closing and opening the circuit, thereby reducing chattering and arcing and improving durability. However, if high levels of noise or surge are imposed between the output terminals, short-circuit faults may occasionally occur. If the output becomes permanently shorted, there is the danger of fire due to overheating of the heater. Design safety into the system, including measures to prevent excessive temperature rise and spreading of fire. Take countermeasures such as installing a surge absorber. As an additional safety measure, provide error detection in the control loop. (Use the Loop Burnout Alarm (LBA) and HS alarm that are provided for the E5@N.)
Long-life relay output 1 Varistor 2 Varistor
Inductive load
38
Wiring Terminals
Control Output 2
Section 2-2
Outputs are sent from terminals 11, 12, 14, and 15 with the E5CN, and from pins 14 and 15 with the E5AN/EN. The following diagrams show the available outputs and their internal equalizing circuits.
+v
11 or GND 15
+v
14 14 15 Relay
+v
L
GND 12
14
L
GND 15 Voltage (for driving SSR) E5AN/EN
The following table shows the specifications for each output type. E5CN
Output type Voltage (for driving SSR) Specifications PNP type, 12 VDC 15%, 21 mA (with short-circuit protection)
E5AN/EN
Output type Long-life relay (using a triac) Voltage (for driving SSR) Specifications 250 VAC, 3 A (resistive load), electrical durability: 1,000,000 operations PNP type, 12 VDC 15%, 21 mA (with short-circuit protection)
Always connect an AC load to a long-life relay output. The output will not turn OFF if a DC load is connected. The voltage output (for driving SSR) is not electrically isolated from the internal circuits. Therefore, when using a grounding thermocouple, do not connect any of the control output terminals to the ground. If a control output terminal is connected to the ground, errors will occur in the measured temperature as a result of leakage current. With E5AN/EN, however, control output 2 (voltage output for driving SSR) is functionally isolated from the internal circuits. Control output 2 of the E5CN is a voltage output (for driving SSR) only, and outputs across terminals 11(+) and 12(), or 14(+) and 15(). Control output 1 (voltage output for driving SSR) and control output 2 (voltage output for driving SSR) are not isolated. Long-life relay outputs use semiconductors for switching when closing and opening the circuit, thereby reducing chattering and arcing and improving durability. However, if high levels of noise or surge are imposed between the output terminals, short-circuit faults may occasionally occur. If the output becomes permanently shorted, there is the danger of fire due to overheating of the heater. Design safety into the system, including measures to prevent excessive temperature rise and spreading of fire.
39
Wiring Terminals
Section 2-2
Take countermeasures such as installing a surge absorber. As an additional safety measure, provide error detection in the control loop. (Use the Loop Burnout Alarm (LBA) and HS alarm that are provided for the E5@N.)
Long-life relay output 1 Varistor 2 Varistor
Inductive load
On the E5CN-@2@@@, auxiliary output 1 (SUB1) is output across terminals 7 and 8, and auxiliary output 2 (SUB2) is output across terminals 6 and 8. On the E5CN-@1@@@U, auxiliary output 1 (SUB1) is output across terminals 7 and 8. On the E5CN-@2@@@U, auxiliary output 1 (SUB1) is output across terminals 7 and 8, and auxiliary output 2 (SUB2) is output across terminals 7 and 9. On the E5AN/EN-@3@@@, auxiliary output 1 (SUB1) is output across terminals 9 and 10, auxiliary output 2 (SUB2) is output across terminals 7 and 8, and auxiliary output 3 (SUB3) is output across terminals 5 and 6. On the E5GN-@2@@@, auxiliary output 1 (SUB1) is output across terminals 5 and 6, and auxiliary output 2 (SUB2) is output across terminals 13 and 14 on the bottom of the Controller. Wire terminals 13 and 14 and tighten the screws. When the Input Error Output parameter is set to ON, the output assigned to the alarm 1 function turns ON when an input error occurs. When the HB alarm, HS alarm, or heater overcurrent alarm is used with the E5CN-@@H@, E5CN-@@HH@, or E5GN-@@H@, alarms are output to the output assigned to the alarm 1 function. When the HB alarm, HS alarm, or heater overcurrent alarm is used with the E5AN/EN-@@H@@, alarms are output to the output assigned to the alarm 1 function. On the E5CN and E5CN-U, when heating/cooling control is used, auxiliary output 2 becomes control output (cooling). On the E5AN and E5EN, when heating/cooling control is used, auxiliary output 3 becomes control output (cooling). On the E5GN, when heating/cooling control is used, auxiliary output 1 becomes control output (cooling). For models that have a heater burnout alarm, an OR of the alarm 1 function and the HB alarm, HS alarm, or heater overcurrent alarm is sent to the output assigned to the alarm 1 function (auxiliary output 1). If the alarm 1 function is to be used for HB alarm only, set the alarm 1 type to 0 (i.e., do not use alarm 1 function). The following diagrams show the internal equalizing circuits for auxiliary outputs 1, 2, and 3.
40
Wiring Terminals
Section 2-2
SUB2 SUB1
SUB1 SUB2
E5CN
E5CN-U
SUB3
SUB1
ALM1, 2, 3 can be output to auxiliary output 1, 2, 3, or changed with the advanced function setting level. The relay specifications are as follows:
E5CN/AN/EN E5GN
Event Inputs
The E5@N-@@@B supports event inputs. When event inputs 1/2 are to be used, connect to terminals 11 to 13 or terminals 7 to 9. When event inputs 3/4 are to be used, connect to terminals 23 to 25.
11 12 13 EV1 EV2 11 12 13 E53-AKB in the E5AN/EN-@M@-500-N (for E5AN/EN) EV1 EV2 EV1 EV2 E5GN-@@@B
Use event inputs under the following conditions: The outflow current is approximately 7 mA.
Contact input ON: 1 k max., OFF: 100 k min. No-contact input ON: Residual voltage 1.5 V max.; OFF: Leakage current 0.1 mA max.
41
Wiring Terminals
CT Inputs
Section 2-2
When the HB alarm, HS alarm, or heater overcurrent alarm is to be used with the E5CN-@M@-500 with an E53-CN@H/HH@N2 Option Unit, connect a current transformer (CT) across terminals 14 and 15 or terminals 13 and 15 (no polarity). When the HB alarm, HS alarm, or heater overcurrent alarm is to be used with the E5AN/EN-@@H@-500-N or E5AN/EN-@@HH@-500-N, connect a current transformer (CT) across terminals 14 and 15 or terminals 15 and 16 (no polarity). When using the HB alarm, HS alarm, or heater overcurrent alarm with the E5GN-@@H@, connect the current transformer (CT) across terminals 7 and 8. (no polarity)
13
14 CT1 15 E53-CN@HH@N2
CT2
14
14
CT1 CT2
CT
15 E5AN/EN-@@H@-500-N
15 16
E5AN/EN-@@HH@-500-N
7 CT 8 E5GN-@@H@
Communications
RS-485 When communications are to be used with the E5@N-@@@03, connect communications cable across terminals 11 and 12, terminals 21 and 22, or terminals 7 and 8.
11 11 12 B(+) RS-485 A() 12 13 B(+) A() Do not use. E5AN/EN-@@@03 RS-485
E5CN-@@@03
7 8
E5GN-@@@03
Specify both ends of the transmission path including the host computer as end nodes (that is, connect terminators to both ends). The minimum terminal resistance is 54 .
42
Wiring Terminals
Communications Unit Connection Diagram E5CN
Host computer Shield RS-485
Section 2-2
E5CN (No. 1)
FG
RS-485
No. 12
Abbreviation
A () B (+)
11
E5AN/EN
Host computer RS-485 Shield
No. 22 21 12 11
Abbreviation
No. 22 21 12 11
Abbreviation
A () B (+) A () B (+)
E5GN
Host computer RS-485
+
FG
No. 8 7
Abbreviation
A () B (+)
No. 8 7
Abbreviation
A () B (+)
The RS-485 connection can be either one-to-one or one-to-N. A maximum of 32 Units (including the host computer) can be connected in oneto-N systems. The maximum total cable length is 500 m. Use a shielded, AWG24 to AWG14 (cross-sectional area of 0.205 to 2.081 mm2) twistedpair cable for the E5CN, E5EN, or E5AN. Use a shielded, AWG24 to AWG18 (cross-sectional area of 0.205 to 0.823 mm2) twisted-pair cable for the E5GN.
43
Wiring Terminals
RS-232C (E5AN/EN/GN Only)
Section 2-2
When communications are to be used with the E5AN/E5EN/E5GN@@@01@, connect communications cable across terminals 11 to 13 or terminals 7 to 9.
SD RD SG E5AN/EN-@@@01@ Host computer RS-232C: 25-pin RS-232C
7 8 9
SD RD SG RS-232C
E5AN/EN RS-232C
E5AN/EN RS-232C
No. 11 SD 12 RD 13 SG
2 3 4 5 6 7 8
No. 11 SD 12 RD 13 SG
E5GN RS-232C
E5GN RS-232C
No. SD 7 RD 8 SG 9
2 3 4 5 6 7 8
No. 7 SD 8 RD 9 SG
A 1:1 connection is used. The maximum cable length is 15 m. To extend the transmission path, use the OMRON Z3R RS-232C Optical Interface. Use a shielded, AWG24 to AWG14 (cross-sectional area of 0.205 to 2.081 mm2) twisted-pair cable for the E5CN, E5EN, or E5AN. Use a shielded, AWG24 to AWG18 (cross-sectional area of 0.205 to 0.823 mm2) twisted-pair cable for the E5GN.
Connect terminals 11 and 12 when using the E53-CN@@PH@N2 as the external power supply for the ES1B.
44
Section 2-3
Connect terminals 14 and 15 when using the E53-CN@@PBN2 as the external power supply for the ES1B. Connect terminals 14 and 15 when using the E5AN/EN-@@P@-N as the external power supply for the ES1B.
E53-CN@@PH@N2 11 12 (+) () E53-CN@@PBN2 14 15 (+) () E5AN/EN-@@P@-N 14 15 (+) ()
The following table provides the specifications of the external power supply for ES1B.
Output voltage Output current 12 VDC 10% 20 mA max.
Note
Contact your OMRON representative for information on using the external power supply for ES1B for other applications.
2-3
Procedure
Use the following procedure to connect the Temperature Controller to the personal computer using the USB-Serial Conversion Cable. The USB-Serial Conversion Cable is used to communicate with the COM port of the personal computer. To perform communications using USB-Serial Conversion Cable, set the communications port (COM port) number to be used for the software to the COM port assigned to the Cable. 1,2,3... 1. Turn ON the power to the Temperature Controller. Note If the Cable is connected when the power to the Temperature Controller is OFF, power will be supplied from the personal computer and impose a load on the internal circuits of the Temperature Controller.
2. Connect the Cable. Connect the personal computers USB port with the Support Software port on the Temperature Controller using the Cable.
45
Section 2-3
E5CN/CN-U
E5EN
E5AN
Bottom view of E5AN Bottom view of E5EN Setup Tool port E5GN
Note
3. Install the driver. Install the driver to enable the Cable to be used with the personal computer. Installation When the Cable is connected with the personal computer, the OS detects the product as a new device. At this time, install the driver using the installation wizard. For details on installation methods, refer to the users manual for the E58-CIFQ1 USB-Serial Conversion Cable. 4. Setting Setup Tool Communications Conditions Set the communications port (COM port) number to be used for the CXThermo Setup Tool to the COM port number assigned to the USB-Serial Conversion Cable. Refer to the E58-CIFQ1 USB-Serial Conversion Cable Instruction Manual
46
Section 2-3
and Setup Manual for details on how to check the COM port assigned to the USB-Serial Conversion Cable. The communications conditions for Setup Tool COM ports are fixed as shown in the table below. Set the communications conditions for the CXThermo Setup Tool according to the following table.
Parameter Communications Unit No. Communications baud rate Communications data length Communications stop bits Communications parity Set value 01 38.4 (kbps) 7 (bits) 2 (bits) Even
47
Section 2-3
48
Alarm Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-10 Using Heater Burnout, Heater Short, and Heater Overcurrent Alarms. . . . . . 3-10-1 Heater Burnout, Heater Short, and Heater Overcurrent Alarm Operations. . . . . . . . . . . . . . . . . . . . 3-10-2 Installing Current Transformers (CT). . . . . . . . . . . . . . . . . . . . . . . . 3-10-3 Calculating Detection Current Values . . . . . . . . . . . . . . . . . . . . . . . 3-10-4 Application Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10-5 Settings: HB Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10-6 Settings: Heater Short Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10-7 Settings: Heater Overcurrent Alarm . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Setting the No. 3 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11-1 PV/SP Display Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
Section 3-1
3-1
Explanation of Examples
Changing Parameters
in-t
0
in-h in-l
100 M 0 M
A image means that there are parameters. Continue pressing the M key to change parameters until you reach the intended parameter. Changing Numbers
C
cntl
onof
cntl
onof
25
0
Numeric data and selections in each screen can be changed by using the U and D keys.
Example 1
Input type: 5 (K thermocouple, 200C to 1,300C) Control method: ON/OFF control Alarm type: 2 (upper limit) Alarm value 1: 20C (deviation) Set point: 100C Setup Procedure Power ON Operation Level Power ON
An s.err error will be displayed if the power supply is turned ON before the Initial Setting sensor is Level connected.
Set input specifications
25 PV/SP
0 Press the O key for at least 3 s.
Control stops.
in-t
5 M
Input Type: 5
cntl
onof M
onof pid
alt1
2 M
Alarm 1 Type: 2
100 M
25
PV/SP:
100
Operation Level
Set alarm values
r-s
C
Running
run stop
run Stopped: M 20
al-1
M
Alarm Value 1: 20
Start operation
Start operation.
50
Section 3-1
25
0
PV/SP
Control stops.
in-t
9 M
Input Type:
cntl
pid M
off M
st cp
20 (Unit: Seconds) M
It is recommended that 20 seconds be set for a relay output and 2 seconds for an SSR voltage output.
alt1
Alarm 1 Type: 2
Operation Level
Use the U and D keys to set the SP to 150C.
C
Control starts.
150
25 26
150
25
PV/SP:
150
150
The set point flashes during auto-tuning (AT) execution. After AT is stopped
Adjustment Level
Execute AT.
off To cancel
AT:
To execute 100% AT (auto-tuning), select at-2. To execute 40% AT, select at-1. To cancel AT, select off: (AT cancel).
off
During AT execution
at at
Operation Level
Confirm that the set point is 150C. Confirm that control is running. Use the U and D keys to set the alarm value to 30C.
C C
150 M
25
PV/SP
Operation Level
Set alarm value
at-1
r-s
run M
Running Stopped
run stop
al-1
30 M
Alarm Value 1
30
Start operation.
Start operation
51
Section 3-2
3-2
3-2-1
Input Type
The following example shows how to set a K thermocouple for 20.0 to 500.0C.
Operating Procedure
Operation Level
C
25
0
1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
in-t in-t
Input Type
2. Press the U Key to enter the set value of the desired sensor. When you use a K thermocouple (20.0 to 500.0C), enter 6 as the set value.
5
Hint: The key operation is saved two seconds after the change, or by pressing the O or M Key.
52
Section 3-2
Input temperature setting range 200 to 850 (C)/300 to 1,500 (F) 199.9 to 500.0 (C)/199.9 to 900.0 (F) 0.0 to 100.0 (C)/0.0 to 210.0 (F) 199.9 to 500.0 (C)/199.9 to 900.0 (F) 0.0 to 100.0 (C)/0.0 to 210.0 (F) 200 to 1,300 (C)/300 to 2,300 (F) 20.0 to 500.0 (C)/0.0 to 900.0 (F) 100 to 850 (C)/100 to 1,500 (F) 20.0 to 400.0 (C)/0.0 to 750.0 (F) 200 to 400 (C)/300 to 700 (F) 199.9 to 400.0 (C)/199.9 to 700.0 (F) 200 to 600 (C)/300 to 1,100 (F) 100 to 850 (C)/100 to 1,500 (F) 200 to 400 (C)/300 to 700 (F) 199.9 to 400.0 (C)/199.9 to 700.0 (F) 200 to 1,300 (C)/300 to 2,300 (F) 0 to 1,700 (C)/0 to 3,000 (F) 0 to 1,700 (C)/0 to 3,000 (F) 100 to 1,800 (C)/300 to 3,200 (F) 0 to 90 (C)/0 to 190 (F) 0 to 120 (C)/0 to 240 (F) 0 to 165 (C)/0 to 320 (F) 0 to 260 (C)/0 to 500 (F) Either of the following ranges, by scaling: 1,999 to 9,999 199.9 to 999.9 0 to 2,300 (C)/0 to 3,200 (F) 0 to 1,300 (C)/0 to 2,300 (F)
Thermocouple
W PLII
24 25
The default is 5. If a platinum resistance thermometer is mistakenly connected while a setting for other than a platinum resistance thermometer is in effect, S.ERR will be displayed. To clear the S.ERR display, check the wiring and then turn the power OFF and back ON. Make sure that the setting of the input type parameter agrees with the sensor that is connected.
Input type Models with Current input analog input Voltage input Specifications 4 to 20 mA 0 to 20 mA 1 to 5 V 0 to 5 V 0 to 10 V Set value 0 1 2 3 4 Input temperature setting range Either of the following ranges, by scaling: 1,999 to 9,999 199.9 to 999.9 19.99 to 99.99 1.999 to 9.999
The default is 0.
53
Section 3-3
3-3
3-3-1
Operating Procedure
Operation Level
C
The following example shows how to select C as the temperature unit. 1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
30
0
Input Type
in-t
5
Temperature Unit
2. Select the Temperature Unit parameter by pressing the M Key. Press the U or D Key to select either C or F. c: C f: F 3. To return to the operation level, press the O Key for at least one second.
d-u
3-4
2-PID Control
PID control is set by AT (auto-tuning), ST (self-tuning), or manual setting. For PID control, set the PID constants in the Proportional Band (P), Integral Time (I), and Derivative Time (D) parameters.
ON/OFF Control
In ON/OFF control, the control output is turned ON when the process value is lower than the current set point, and the control output is turned OFF when the process value is higher than the current set point (reverse operation).
3-5
3-5-1
cp c-cp
Set the output periods (control periods). Though a shorter period provides better control performance, it is recommended that the control period be set to 20 seconds or longer for a relay output to preserve the service life of the relay. After the settings have been made in the initial setup, readjust the control period, as required, by means such as trial operation. Set the control periods in the Control Period (Heating) and Control Period (Cooling) parameters in the initial setting level. The default is 20 seconds. The Control Period (Cooling) parameter is used only for heating/cooling control. When control output 1 is used as a current output, Control Period (Heating) cannot be used.
54
Section 3-5
3-5-2
100%
100%
0%
Low Set Value temperature
0%
High temperature Low Set Value temperature High temperature
Direct operation
Reverse operation
For example, when the process value (PV) is lower than the set point (SP) in a heating control system, the manipulated variable increases according to the difference between the PV and SP. Accordingly, reverse operation is used in a heating control system. Direct operation is used in a cooling control system, in which the operation is the opposite of a heating control system. The Control Output 1 Assignment is set to o (control output (heating)) for either direct or reverse operation. Direct/reverse operation is set in the Direct/Reverse Operation parameter in the initial setting level. The default is or-r (reverse operation). Operating Procedure In this example, the input type, temperature unit, direct/reverse operation, and control period (heat) parameters are checked. Input type = s (K thermocouple) Temperature unit = c (C) Direct/reverse operation = or-r (reverse operation) Control period (heat) = 20 (seconds)
Operation Level
C
30
1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
0
Input Type
in-t
2. The input type is displayed. When the input type is being set for the first time, s (K thermocouple) is set. To select a different sensor, press the U or D Key.
5
Temperature Unit
d-u
c
3. Select the Temperature Unit parameter by pressing the M Key. The default is c (C). To select f (F), press the U Key.
cp
20
4. Select the Control Period (Heating) parameter by pressing the M Key. The default is 20.
55
Section 3-5
5. Select the Direct/Reverse Operation parameter by pressing the M Key. The default is or-r (reverse operation). To select or-d (direct operation), press the U Key. 6. To return to the operation level, press the O Key for at least one second.
orev
or-r
Operation Level
C
Direct/Reverse Operation
30
PV/SP
0
7. Move to Advanced Function Setting Level Select the Move to Advanced Function Setting Level parameter by pressing the M Key.
amov
0
3-5-3
Refer to pages 240 to 242 for the functions that can be assigned to the outputs. Each output is automatically initialized as shown below by changing the control mode.
Example: E5CN
Parameter name Control Output 1 Assignment Control Output 2 Assignment Auxiliary Output 1 Assignment Auxiliary Output 2 Assignment Symbol out1 out2 sub1 sub2 Without control output 2 Standard Heating/cooling Control output Control output (heating) (heating) Not assigned. Not assigned. (See note 1.) (See note 1.) Alarm 1 Alarm 1 (See note 2.) (See note 2.) Alarm 2 Control output (See note 3.) (cooling) (See note 3.) With control output 2 Standard Heating/cooling Control output Control output (heating) (heating) Not assigned. Control output (cooling) Alarm 1 Alarm 1 (See note 2.) (See note 2.) Alarm 2 Alarm 2
Example: E5GN
Parameter name Control Output 1 Assignment Auxiliary Output 1 Assignment Auxiliary Output 2 Assignment Symbol out1 sub1 sub2 Standard Control output (heating) Alarm 1 (See note 2.) Alarm 2 Heating/cooling Control output (heating) Control output (cooling) Alarm 2
56
Section 3-5
(1) There is no control output 2 and no parameter assignment is displayed for that output. (2) The Auxiliary Output 1 Assignment parameter becomes the program end output unless the Program Pattern parameter is set to OFF. (3) For the E5AN/EN, the Auxiliary Output 3 Assignment parameter is set as the control output for cooling. (The Auxiliary Output 2 Assignment parameter is set for alarm 2).
Alarms It will be specified in this section when an alarm must be assigned, i.e., when an alarm must be set for the Control Output 1 or 2 Assignment parameters, or for the Auxiliary Output 1 to 3 Assignment parameters. For example, if alarm 1 is set for the Control Output 1 Assignment parameter, then alarm 1 has been assigned. Assigning a work bit to either control output 1 or 2 or to auxiliary output 1 to 3 is also considered to be the same as assigning an alarm. For example, if work bit 1 is set for the Auxiliary Output 1 Assignment parameter, then alarms 1 to 3 have been assigned. Operating Procedure This procedure sets the following control and auxiliary output assignments. Control output 1: Control output (heating); Control output 2: Control output (cooling); Auxiliary output 1: Alarm 1; Auxiliary output 2: Alarm 2 1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
Operation Level
C
25
100
PV/SP
in-t
5
Input Type
5-hc Heating/Cooling
stnd
Initial Setting Level
Standard or
5-hc
h-c
amov
0
Note The following output assignments do not need to be set because they are set automatically by changing the control mode, but they are shown here as a reference for checking the assignments for each output. 4. Select the Move to Advanced Function Setting Level parameter by pressMove to Ading the M Key. (For details on moving between levels, refer to 4-8 Moving vanced Function Setting Level to the Advanced Function Setting Level.) 5. Press the D Key to enter the password (169), and move from the initial setting level to the advanced function setting level.
init Initialization
off
Parameter
57
Section 3-5
6. Select the Control Output 1 Assignment parameter by pressing the M Key.
out1 1 Assignment
o
Control Output
out1
o
Advanced Function Setting Level
out2 2 Assignment
c-o
Control Output
out2
c-o
Advanced Function Setting Level
9. Press the U or D Key to set c-o. (When h-c is selected for the Standard or Heating/Cooling parameter, the setting will be c-o.) 10. Select the Auxiliary Output 1 Assignment parameter by pressing the M Key.
sub1 1 Assignment
alm1
Auxiliary Output
sub1
alm1
Advanced Function Setting Level
sub2
alm2
12. Select the Auxiliary Output 2 Assignment parameter by pressing the M Key. Auxiliary Output
2 Assignment
sub2
alm2
Initial Setting Level
in-t
5
Operation Level
C
Input Type
14. Press the O Key for at least one second to move from the advanced function setting level to the initial setting level.
25
100
PV/SP
15. Press the O Key for at least one second to move from the initial setting level to the operation level.
When close in alarm is set, the status of the auxiliary output is output unchanged. When open in alarm is set, the status of the auxiliary output function is reversed before being output. Each auxiliary output can be set independently. These settings are made in the Auxiliary Output 1 to 3 Open in Alarm parameters (advanced function setting level). The default is n-o: Close in Alarm.
58
Section 3-6
When open in alarm is set for the alarm 1 output, the open in alarm status is also applied to heater burnout, HS alarm, heater overcurrent, and input error outputs.
Auxiliary output functions 1 to 3 Close in Alarm ON OFF Open in Alarm ON OFF Auxiliary output ON OFF OFF ON Indicators (SUB1 to SUB3) Lit Not lit Lit Not lit
The alarm output will turn OFF (i.e., the relay contacts will open) when power is interrupted and for about two seconds after the power is turned ON regardless of the setting of the Auxiliary Output 1 to 3 Open in Alarm parameter.
3-6
C
Operation Level
20
20
50.0
The operation level is displayed when the power is turned ON. The process value (PV) is at the top of the display, and the set point (SP) is at the bottom.
0
For Controllers that support a No. 3 display (E5AN/E5EN), the contents set in the PV/SP Display Screen Selection parameter (advanced function setting level) are displayed below the PV and SP. The MV is displayed as the default. For details, refer to 3-11 Setting the No. 3 Display.
Operation Level
C
3-6-1
Changing the SP
The set point cannot be changed when the Operation/Adjustment Protect parameter is set to 3. For details, refer to 4-9 Using the Key Protect Level. To change the set point, press the U or D Key in the Process Value/Set Point parameter (in the operation level), and set the desired set value. The new set point is selected two seconds after you have specified the new value. Multi-SP is used to switch between two or four set points. For details, refer to 4-5 Using Event Inputs for details.
Operating Procedure
Operation Level
C
In this example, the set point is changed from 0C to 200C. 1. Normally, the Process Value/Set Point parameter is displayed. The set point is 0C.
30 30
0
2. Use the U and D Keys to set the set point to 200C.
200
59
Section 3-7
3-7
3-7-1
ON/OFF Control
Switching between 2-PID control and ON/OFF control is performed using the PID ON/OFF parameter in the initial setting level. When this parameter is set to pid, 2-PID control is selected, and when it is set to onof, ON/ OFF control is selected. The default is onof.
Hysteresis
With ON/OFF control, hysteresis is used to stabilize operation when switching between ON and OFF. The control output (heating) and control output (cooling) functions are set in the Hysteresis (Heating) and Hysteresis (Cooling) parameters, respectively. In standard control (heating or cooling control), the setting of the Hysteresis (Heating) parameter in the adjustment level is used as the hysteresis regardless of whether the control type is heating control or cooling control.
Reverse operation Hysteresis (heating) ON
PV
Three-position Control
In heating/cooling control, a dead band (an area where both control outputs are 0) can be set to either the heating or cooling side. This makes it possible to use 3-position control.
Reverse operation Dead band Hysteresis (heating) ON Heating side OFF Set point Cooling side PV Hysteresis (cooling)
60
Section 3-7
Application Specifying control method Specifying control method Specifying control method Heating/cooling control ON/OFF control ON/OFF control
3-7-2
Settings
To execute ON/OFF control, set the Set Point, PID ON/OFF, and Hysteresis parameters.
Confirm that the PID ON/OFF parameter is set to onof in the initial setting level. 1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
25
100
PV
in-t
5
Input Type
cntl
onof
PID ON/OFF
4. Check that the set value is onof (i.e., the default). 5. To return to the operation level, press the O Key for at least one second. Next, set the set point value.
Setting the SP
Operating Procedure
Operation Level
C
In this example, the set point is set to 200. The set value (i.e., the SP) is shown at the bottom of the display. 1. Select the Process Value/Set Point parameter in the operation level.
25
100
PV/SP
25
200
2. Use the U and D Keys to set the SP. (In this example, it is set to 200.) The new set value can be saved by pressing the M Key, or it will go into effect after two seconds have elapsed. Next, set the hysteresis.
61
Determining PID Constants (AT, ST, Manual Setup) Setting the Hysteresis
Operating Procedure
Operation Level
C
Section 3-8
Set the hysteresis to 2.0C. 1. Press the O Key to move from the operation level to the adjustment level.
25
200
PV
Adjustment Level
1.adj
C
2. The Adjustment Level Display parameter will be displayed in the adjustment level.
hys
1.0
Hysteresis (Heating)
hys
2.0
4. Press the U and D Keys to set the hysteresis (2.0 in this example). Either press the M Key or wait for at least two seconds after setting the hysteresis value to confirm the setting. 5. To return to the operation level, press the O Key.
3-8
3-8-1
at
When AT is executed, the optimum PID constants for the set point at that time are set automatically. A method (called the limit cycle method) for forcibly changing the manipulated variable and finding the characteristics of the control object is employed. Either 40% AT or 100% AT can be selected depending on the width of MV variation in the limit cycle. In the AT Execute/Cancel parameter, specify at-2 (100% AT) or at-1 (40% AT). To cancel AT, specify off (AT cancel). Only 100% AT can be executed for heating and cooling control. AT cannot be executed when control has stopped or during ON/OFF control. The results of AT are reflected in the Proportional Band (P), Integral Time (I), and Derivative Time (D) parameters in the adjustment level.
Adjustment Level
C
(0
p i d
Proportional Band
Integral Time
233
Derivative Time
40
62
Section 3-8
AT is started when either at-2 (100% AT) or at-1 (40% AT) is specified for the AT Execute/Cancel parameter. During execution, the AT Execute/Cancel parameter on the No. 1 display flashes. When AT ends, the AT Execute/Cancel parameter turns OFF, and the No. 1 display stops flashing.
AT Execute/Cancel
at
off
at-2
at
No. 1 display
If you move to the operation level during AT execution, the No. 2 display flashes to indicate that AT is being executed.
PV/SP
C
25
100
25
100
No. 2 display
AT execution in progress
Only the Communications Writing, RUN/STOP, AT Execution/Cancel, and Program Start parameters can be changed during AT execution. Other parameters cannot be changed. AT Calculated Gain The AT Calculated Gain parameter sets the gain for when PID values are calculated using AT. When emphasizing response, decrease the set value. When emphasizing stability, increase the set value. AT Hysteresis The AT Hysteresis parameter sets the hysteresis when switching ON and OFF for the limit cycle operation during auto-tuning. Limit Cycle MV Amplitude The Limit Cycle MV Amplitude parameter sets the MV amplitude for limit cycle operation during auto-tuning. Note
40% AT The width of MV variation in the limit cycle can be changed in the Limit Cycle MV Amplitude parameter, but the AT execution time may be longer than for 100% AT. The limit cycle timing varies according to whether the deviation (DV) at the start of auto-tuning execution is less than 10% FS.
Deviation 10% FS PV Limit Cycle MV Amplitude 40% PV Deviation < 10% FS Limit Cycle MV Amplitude 40%
63
Section 3-8
100% AT Operation will be as shown in the following diagram, regardless of the deviation (DV) at the start of AT execution. To shorten the AT execution time, select 100% AT.
PV Limit Cycle MV Amplitude 100%
SP
This procedure executes 40%AT. 1. Press the O Key to move from the operation level to the adjustment level.
at Cancel
off at-1
AT Execute/
at at
off
2. Press the U Key to select at-1. The No. 1 display for AT Execute/Cancel will flash during AT execution.
Operation Level
C
25
0
3-8-2
ST (Self-tuning)
st
ST (self-tuning) is a function that finds PID constants by using step response tuning (SRT) when Controller operation begins or when the set point is changed. Once the PID constants have been calculated, ST is not executed when the next control operation is started as long as the set point remains unchanged. ST (self-tuning) is enabled when the ST parameter is set to ON in the initial setting level. When the ST function is in operation, be sure to turn the power supply of the load connected to the control output ON simultaneously with or before starting Controller operation. When executing self-tuning, turn ON power for the load (e.g., heater) at the same time as or before supplying power to the Digital Temperature Controller. If power is turned ON for the Digital Temperature Controller before turning ON power for the load, self-tuning will not be performed properly and optimum control will not be achieved.
64
Section 3-8
PID Constants When control characteristics are already known, PID constants can be set directly to adjust control. PID constants are set in the Proportional Band (P), Integral Time (I), and Derivative Time (D) parameters in the adjustment level. This procedure executes self-tuning (ST). 1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
Operating Procedure
Initial Setting Level
in-t
5
Input Type
st
Operation Level
C
ST
2. Select the ST parameter by pressing the M Key. 3. Press the U Key to select on. ON is the default. 4. To return to the operation level, press the O Key for at least one second. The temperature display flashes during self-tuning (ST) execution.
on
PV
25
100
Startup Conditions
Self-tuning by step response tuning (SRT) is started when the following conditions are met after program execution is started and the set point is changed.
At start of operation 1. The set point at the start of operation differs from the set point when the previous SRT was executed. (See note 1.) 2. The difference between the temperature at the start of operation and the set point is greater both of the following: (Present proportional band 1.27 + 4C) and the ST stable range. 3. The temperature at the start of operation is lower than the set point during reverse operation, and is larger than the set point during direct operation. 4. There is no reset from input errors. When set point is changed 1. The new set point differs from the set point used when the previous SRT was executed. (See note 1.) 2. The set point change width is greater both of the following: (Present proportional band 1.27 + 4C) and the ST stable range. 3. During reverse operation, the new set point is larger than the set point before the change; and during direct operation, the new set point is smaller than the set point before the change. 4. The temperature is stable. (See note 2.) (Equilibrium with the output amount at 0% when the power is turned ON is also all right.) (See note 3.)
Note
(1) The previous SRT-implemented set point is the set point that was used for calculating the PID constants for the previous SRT. (2) In this state, the measurement point is within the ST stable range. (3) In this state, the change width of the PV every 60 seconds is within the ST stable range or less. In the following instances, PID constants are not changed by self-tuning (ST) for the present set point.
1,2,3...
1. When the PID constants have been changed manually with ST set to ON. 2. When auto-tuning (AT) has been executed.
ST Stable Range
Operating Procedure The ST stable range determines the condition under which ST (self-tuning) functions.
65
Section 3-8
st-b Range
1%0
ST Stable
1. Select the ST Stable Range parameter by pressing the M Key in the advanced function setting level.
st-b
2*0
3-8-3
RT (Robust Tuning)
rt
When AT or ST is executed with RT selected, PID constants are automatically set that make it hard for control performance to degenerate even when the characteristics of the controlled object are changed. RT can be set in the advanced function setting level when PID control has been set. The RT mode cannot be selected while an analog input is set. Selecting the RT mode in the following cases will help to prevent hunting from occurring. When the set temperature is not constant and is changed in a wide range When there are large variations in ambient temperatures due to factors such as seasonal changes or differences between day and night temperatures When there are large variations in ambient wind conditions and air flow When heater characteristics change depending on the temperature When an actuator with disproportional I/O, such as a phase-controltype power regulator, is used When a rapidly heating heater is used When the control object or sensor has much loss time When hunting occurs in normal mode for any reason PID constants are initialized to the factory settings by switching to RT mode. When the RT mode is selected, the derivative time setting unit becomes the second.
RT Features
Even when hunting occurs for PID constants when AT or ST is executed in normal mode, it is less likely to occur when AT or ST is executed in RT mode.
Temperature Much hunting occurs. Temperature Hunting is reduced. Set value
Set value
Start of control
Time
Start of control
Time
66
Section 3-8
When the temperature (PV) falls short of the set point for the PID constants when using AT or ST in normal mode, executing AT or ST in RT mode tends to improve performance.
Temperature Set value Temperature Set value
Start of control
Time
Start of control
Time
When the manipulated variable (MV) is saturated, the amount of overshooting may be somewhat higher in comparison to PID control based on AT or ST in normal mode. Operating Procedure
Operation Level
C
This procedure selects RT mode. 1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
25
100
PV/SP
in-t
5
Input Type
2. Select the Move to Advanced Function Setting Level parameter by pressing the M Key.
Move to Ad-
init Initialization
off
Advanced Function Setting Level
Parameter
It is possible to move to the advanced function setting level by pressing the M Key or leaving the setting for at least two seconds.
rt
on
RT
off
5. Press the U Key to select on. off is the default.
rt
Initial Setting Level
in-t
5
Input Type
6. To return to the initial setting level, press the O Key for at least one second.
67
Section 3-8
7. To return to the operation level, press the O Key for at least one second.
PV/SP
25
100
3-8-4
Manual Setup
Individual PID constants can be manually set in the Proportional Band, Integral Time, and Derivative Time parameters in the adjustment level.
Operating Procedure
Adjustment Level
In this example, the Proportional Band parameter is set to 10.0, the Integral Time parameter to 250, and the Derivative Time parameter to 45. 1. Press the O Key to move from the operation level to the adjustment level.
Adjustment
8.0
C
Proportional Band
10.0
p i
Integral Time
233
250
i d
Derivative Time
40
45
8. To return to the operation level, press the O Key. Note Proportional Action When PID constants I (integral time) and D (derivative time) are set to 0, control is executed according to proportional action. As the default, the center value of the proportional band becomes the set point. Related parameter: Manual reset value (adjustment level)
68
Alarm Outputs
When P (Proportional Band) Is Adjusted
Increased
Set value
Section 3-9
The curve rises gradually, and a long stabilization time is created, but overshooting is prevented. Overshooting and hunting occur, but the set value is quickly reached and the temperature stabilizes.
Decreased
Set value
Decreased
Set value
It takes a long time to reach the set point. It takes time to achieve a stable state, but overshooting, undershooting, and hunting are reduced. Overshooting and undershooting occur. Hunting occurs. The Controller starts up faster.
Decreased
Set value
Overshooting, undershooting, and stabilization times are reduced, but fine hunting occurs on changes in the curve itself. Overshooting and undershooting increase, and it takes time to return to the set point.
3-9
Alarm Outputs
Alarms can be used by the E5CN-@2@@@ (2 auxiliary outputs), E5AN/ E5EN-@1@@@ (1 auxiliary output), E5AN/E5EN-@3@@@ (3 auxiliary outputs), the E5CN-@1@@@U (1 auxiliary output), the E5CN-@2@@@U (2 auxiliary outputs), E5GN-@1@@@ (1 auxiliary output), and E5GN@2@@@ (2 auxiliary outputs). Alarms can also be used by setting the Control Output 1 Assignment or Control Output 2 Assignment parameter to any of the alarms from alarm 1 to 3. The alarm output condition is determined by a combination of the alarm type, alarm value, alarm hysteresis, and the standby sequence. For details, refer to 4-2 Alarm Hysteresis. This section describes the Alarm Type, Alarm Value, Upper-limit Alarm and Lower-limit Alarm parameters.
3-9-1
Set value
Alarm Types
Alarm type Alarm output operation Description of function When alarm value X When alarm value X is positive is negative Output OFF No alarm See note 2. Set the deviation in the set point by L H ON setting the alarm upper limit (H) OFF SP and alarm lower limit (L).
ON OFF X SP ON OFF X SP
0 Alarm function OFF 1 (See note Upper- and lower-limit 1.) 2 Upper-limit
Set the upward deviation in the set point by setting the alarm value (X).
69
Alarm Outputs
Set value Alarm type Alarm output operation When alarm value X When alarm value X is positive is negative
ON OFF X SP L H SP L H SP ON OFF X SP
Section 3-9
Description of function
Lower-limit
4 (See note Upper- and lower-limit 1.) range 5 (See note Upper- and lower-limit 1.) with standby sequence
ON OFF
See note 3.
ON OFF
See note 4.
See note 5.
6 Upper-limit with standby sequence Lower-limit with standby sequence Absolute-value upperlimit
ON OFF X SP X SP X 0 ON OFF X SP X SP
Set the downward deviation in the set point by setting the alarm value (X). Set the deviation in the set point by setting the alarm upper limit (H) and alarm lower limit (L). A standby sequence is added to the upper- and lower-limit alarm (1). (See note 6.) A standby sequence is added to the upper-limit alarm (2). (See note 6.) A standby sequence is added to the lower-limit alarm (3). (See note 6.) The alarm will turn ON if the process value is larger than the alarm value (X) regardless of the set point. The alarm will turn ON if the process value is smaller than the alarm value (X) regardless of the set point. A standby sequence is added to the absolute-value upper-limit alarm (8). (See note 6.) A standby sequence is added to the absolute-value lower-limit alarm (9). (See note 6.) Refer to page 118. (See note 7.) Refer to page 72. (See note 8.)
ON OFF
ON OFF
ON OFF
ON OFF
X 0
Absolute-value lower-limit
ON OFF
X 0
ON OFF
X 0
10
11
Absolute-value upperlimit with standby sequence Absolute-value lower-limit with standby sequence LBA (alarm 1 type only) PV change rate alarm
ON OFF
X 0 X 0
ON OFF
X 0 X 0
ON OFF
ON OFF
12 13
-----
Note
(1) With set values 1, 4, and 5, the upper- and lower-limit values can be set independently for each alarm type, and are expressed as L and H. (2) Set value: 1 (Upper- and lower-limit alarm)
Case 1
L H SP
Case 2
SP L H H > 0, L < 0 |H| > |L|
Case 2
SP L H
SP H L
(4) Set value: 5 (Upper- and lower-limit with standby sequence) For the lower-limit alarms in cases 1 and 2 above, the alarm is always OFF if upper- and lower-limit hysteresis overlaps. In case 3, the alarm is always OFF.
70
Alarm Outputs
Section 3-9
(5) Set value: 5 (Upper- and lower-limit with standby sequence) The alarm is always OFF if upper- and lower-limit hysteresis overlaps. (6) Refer to 4-2-1 Standby Sequence for information on the operation of the standby sequence. (7) Refer to 4-12-1 Loop Burnout Alarm (LBA). (8) Refer to PV Change Rate Alarm on page 72. Set the alarm type independently for each alarm in the Alarm 1 to 3 Type parameters in the initial setting level. The default is 2 (Upper-limit alarm).
3-9-2
Alarm Values
Alarm Lower Limit Value
Alarm values are indicated by X in the table on the previous page. When the upper and lower limits are set independently, H is displayed for upper limit values, and L is displayed for lower limit values. To set the alarm value upper and lower limits for deviation, set the upper and lower limits in each of the Alarm 1 to 3 Upper Limit, and Alarm 1 to 3 Lower Limit parameters in the operation level.
Alarm Value
Operating Procedure
This procedure sets alarm 1 as an upper-limit alarm. The related parameters and settings are shown below. The alarm is output when the set point exceeds 10C. (In this example, the temperature unit is C.) Alarm 1 type = 2 (Upper-limit alarm) Alarm value 1= 10
in-t
5
Input Type
1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
alt1
2
C
Alarm 1 Type
2. Select the Alarm 1 Type parameter by pressing the M Key. Confirm that the set value is 2. The default value is 2 (Upper-limit alarm).
25
100
PV/SP
3. To return to the operation level, press the O Key for at least one second.
71
Alarm Outputs
C
Section 3-9
Alarm Value 1
al-1
0
al-1
10
The change width can be found for PV input values in any set period. Differences with previous values in each set period are calculated, and an alarm is output if the result exceeds the alarm value. The PV rate of change calculation period can be set in units of 250 ms. If a positive value is set for the alarm value, the PV will operate as a change rate alarm in the rising direction. If a negative value is set, the PV will operate as a change rate alarm in the falling direction. Precaution If a shorter PV rate of change calculation period is set, outputs set for the PV change rate alarm function may repeatedly turn ON and OFF for a short period of time. It is therefore recommended that the PV change rate alarm be used with the alarm latch turned ON.
PV
Time
Alarm value
0
ON
Alarm function
Parameter name Setting range Unit PV Rate of Change Calcu- 1 to 999 Sampling cycle lation Period
Default 4 (1 s)
72
Section 3-10
3-10 Using Heater Burnout, Heater Short, and Heater Overcurrent Alarms
3-10-1 Heater Burnout, Heater Short, and Heater Overcurrent Alarm Operations
Heater burnout detection and heater overcurrent detection are executed by measuring heater current while the control output (heating) is ON, and heater short detection is executed by measuring heater current while it is OFF. For details, refer to the following table. (Heater burnout detection, heater short detection, and heater overcurrent detection cannot be used with the control output for cooling.)
Control output (heating) status Control output Operation (heating) indicator ON Lit OFF ON Not lit Lit Power to heater HB alarm output HS alarm output ----ON OFF ----Heater overcurrent alarm output --------OFF ON
Yes (Normal) (See note 1.) OFF No (Heater burnout) ON Yes (HS alarm) --No (Normal) (See note 2.) Normal Heater overcurrent status (See note 3.) -------
OFF
Note
(1) In the above diagram, power is considered to be ON (normal) if the heater current is greater than the heater burnout detection current during the Ton interval. If the heater is burned out, the measured current decreases and falls below the heater burnout detection value. The output is then activated as the heater burnout alarm. (2) In the above diagram, power is considered to be OFF (normal) if the leakage current is less than the HS alarm current during the Toff interval. If the SSR output is short-circuited, the measured current increases beyond the HS alarm value. The output is then activated as the HS alarm. (3) In the above diagram, it is regarded as normal when the heater current is less than the heater overcurrent detection current during the Ton period. Current is increased when excessive current flows to the heater, causing the heater overcurrent detection value to be exceeded and an OC (heater overcurrent) alarm to be output. (4) Heater burnout and heater overcurrent are not detected if the control output (heating) ON time (Ton) is 100 ms or less. (5) HS alarms are not detected if the control output (heating) OFF time (Toff) is 100 ms or less.
73
Section 3-10
For Controllers with heater burnout, HS, and heater overcurrent alarms, an OR output is established between the ALM 1 function and the alarms. If the ALM1 function is to be used for the heater burnout, HS, and heater overcurrent alarms only, set 0 as the alarm 1 type (i.e., do not use ALM1). Turn the heater power ON simultaneously or before turning ON the E5@N power. If the heater power is turned ON after turning ON the E5AN power, the HB alarm will be activated. Control is continued even when the heater burnout, HS, or heater overcurrent alarm is active. The rated current value may sometimes differ slightly from the actual current flowing to the heater. Use the Heater Current 1 Value Monitor, Heater Current 2 Value Monitor, Leakage Current 1 Monitor, and Leakage Current 2 Monitor parameters to check the actual current being used. If there is little difference between the current in normal and abnormal states, detection may become unstable. To stabilize detection, set a current value difference of at least 1.0 A for heaters of less than 10.0 A, and at least 2.5 A for heaters of 10.0 A or more. If the heater current is too low, loop the load line several times through a CT, as shown in the diagram below. Looping it through once will double the detection current.
Load line
CT
CT
Three-phase Heaters (E5AN-@@HH@-N, E5EN-@@HH@-N, and E53-CN@@HHN2 (for E5CN) 3-phase Heater Detection Models) When a 3-phase power supply is used, regardless of the types of connecting lines, two current transformers (CTs) are required to detect heater burnout, HS, and OC. 1,2,3... 1. Delta connecting lines: Refer to the following diagram for CT installation positions. Note Heater voltage fluctuations are not considered here, so be take that into account when setting the detection current.
74
Section 3-10
Lo ad
Lo
ad
Load
CT
2. Star connecting lines: Refer to the following diagram for CT installation positions. Note Heater voltage fluctuations are not considered here, so be take that into account when setting the detection current.
Load
Lo
ad
CT
CT
3. V connecting lines: Refer to the following diagram for CT installation positions. Note Heater voltage fluctuations are not considered here, so be take that into account when setting the detection current.
CT
Lo ad
Product To CT input
AC line
CT
Product To CT input
Heater Burnout Detection 1/2 set value = Normal current value + Burnout current value 2 HS Alarm 1/2 set value = Leakage current value (output OFF) + HS current value 2 Heater overcurrent 1/2 set value = Normal current value + Overcurrent value 2
To set the current for heater burnout when two or more heaters are connected through the CT, use the value from when the heater with the smallest current burns out. If all of the heaters have the same current, use the value from when any one of them burns out.
75
Section 3-10
Make sure that the following conditions are satisfied: Heater with a current of less than 10.0 A: (Current value at normal operation) (Current value at heater burnout) 1A When the difference is less than 1 A, detection is unstable. Heater with a current of 10.0 A or more: (Current value at normal operation) (Current value at heater burnout) 2.5 A When the difference is less than 2.5 A, detection is unstable. The setting range is 0.1 to 49.9 A. Heater burnout, HS, and heater overcurrent are not detected when the set value is 0.0 or 50.0. When the set value is 0.0, the heater burnout alarm is always OFF, the HS alarm is always ON, and the heater overcurrent alarm is always ON. When the set value is 50.0, the heater burnout alarm is always ON, the HS alarm is always OFF, and the heater overcurrent alarm is always OFF. Set the total current value for normal heater operation to 50 A or less. When a current value of 55.0 A is exceeded, ffff is displayed in the Heater Current 1 (or 2) Value Monitor and Leakage Current 1 (or 2) Monitor parameters.
5 A 200 V 5 A
200 V 0A
Burnout
CT
Product To CT input Product To CT input
CT
The heater power supply provides 5 A when the current is normal, and 0 A when there is a burnout, so the heater burnout detection current is calculated as follows:
15 A 200 V 15 A
Product To CT input Load Load Load
10 A 200 V 10 A
Load Load
Burnout
Load
CT
Product To CT input
CT
The heater power supply provides 15 A when the current is normal, and 10 A when there is a burnout, so the heater burnout detection current is calculated as follows:
76
Section 3-10
15 + 10 = 12.5 [A] 2
17.3 A
Lo
Lo ad
ad
Load
17.3 A To CT input CT
Product To CT input
10 A
Burnout
ad
Lo
Lo
ad
Lo ad
Lo ad
Load
Load
15 A
Product To CT input
CT
10 A
Product To CT input
CT
The heater burnout current when there is a burnout at the load line is as follows: (Heater burnout detection current) = (17.3 + 15) / 2 16.1 [A] The heater burnout current when there is a burnout at the load is as follows: (Heater burnout detection current) = (17.3 + 10) / 2 13.65 [A] To enable detection in either case, use 16.1 A as the heater burnout detection current.
77
Section 3-10
a Lo
Lo
ad
CT
5.8 A
Product To CT input
CT
5 A
Load
200 V
a Lo d
Lo
ad
a Lo
Lo
ad
CT
CT
Burnout
5 A
Product To CT input
CT
Product To CT input
CT
The heater burnout detection current for this connecting line is 5.4 A (= (5.8 + 5) / 2).
78
Section 3-10
10 A CT 17.3 A 200 V 10 A CT
Product To CT input Burnout
200 V
5 A CT
ad Lo
10 A CT 10 A 200 V
Lo
Product To CT input
Lo
ad Lo
200 V
Product To CT input
ad
200 V 200 V 5 A CT
Product To CT input Current when there is a burnout = 10 A (1/2) =5A
200 V
Lo ad
Burnout
CT
Product To CT input Current when there is a burnout = 0 A
The heater burnout current when there is a burnout at the common is as follows: Heater burnout detection current = (10 + 5) / 2 7.5 [A] The heater burnout current when there is a burnout at the load is as follows: Heater burnout detection current = (10 + 0) / 2 5 [A] To enable detection in either case, use 7.5 A as the heater burnout detection current.
Lo
ad
200 V
200 V
Product To CT input
ad
79
Section 3-10
This procedure sets the Heater Burnout Detection 1 parameter to 2.5. Moving to the Advanced Function Setting Level The Heater Burnout Detection parameter setting is already ON by default, so set the Heater Burnout Detection 1 parameter.
Operation Level
C
25
100
PV/SP
1. Move to the advanced function setting level. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
in-t
5
Input Type
2. Select Move to Advanced Function Setting Level by pressing the M Key. (For details on moving between levels, refer to 4-8 Moving to the Advanced Function Setting Level.)
amov
3. Press the D Key to enter the password (169), and move from the initial setting level to the advanced function setting level.
-169
The top parameter in the advanced function setting level is displayed.
hbu Detection
on
Operation Level
C
Heater Burnout
4. Select the Heater Burnout Detection parameter by pressing the M Key. Check that this parameter is set to ON (the default). Next, set the Heater Burnout Detection 1 parameter. Setting Heater Burnout Detection 5. Press the O Key for at least one second to move from the advanced function setting level to the initial setting level. Press the O key again for at least one second to move to the operation level.
25
100
PV/SP
Adjustment Level
l.adj Display
0.0
6. Press the O Key for less than one second to move from the operation level to the adjustment level. Adjustment Level
Heater Current
7. Select the Heater Current 1 Value Monitor parameter by pressing the M Key. Check the current value. Next, set the Heater Burnout Detection 1 parameter. 8. Select the Heater Burnout Detection 1 parameter by pressing the M Key. Refer to Calculating Detection Current Values on page 75 on when making the settings.
Section 3-10
hb1
2.5
9. For this example, set 2.5. To return to the operation level, press the O Key for less than one second.
This procedure sets the HS Alarm 1 parameter to 2.5. Moving to the Advanced Function Setting Level The HS Alarm Use parameter setting is already ON by default, so set the HS Alarm 1 parameter.
Operation Level
C
25
100
PV/SP
1. Move to the advanced function setting level. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
in-t
5
Input Type
2. Select Move to Advanced Function Setting Level by pressing the M Key. (For details on moving between levels, refer to 4-8 Moving to the Advanced Function Setting Level.)
amov
3. Press the D Key to enter the password (169), and move from the initial setting level to the advanced function setting level.
-169
The top parameter in the advanced function setting level is displayed.
Move to the Setting Level
hsu Use
on
HS Alarm
4. Select the HS Alarm Use parameter by pressing the M Key. Check that this parameter is set to ON (the default). Next, set the HS Alarm 1 parameter.
81
Section 3-10
HS Alarm Settings 5. Press the O Key for at least one second to move from the advanced function setting level to the initial setting level. Press the O key again for at least one second to move to the operation level.
Operation Level
C
25
100
PV/SP
Adjustment Level
6. Press the O Key for less than one second to move from the operation level to the adjustment level. Adjustment Level
Select the Leakage Current 1 Monitor parameter by pressing the M Key. Check the current value. Next, set the HS Alarm 1 parameter.
hs1
50.0
HS Alarm 1
8. Select the HS Alarm 1 parameter by pressing the M Key. Refer to Calculating Detection Current Values on page 75 when setting the values.
hs1
2.5
9. For this example, set 2.5. To return to the operation level, press the O Key for less than one second.
This procedure sets the Heater Overcurrent Detection 1 parameter to 20.0. Moving to the Advanced Function Setting Level The default setting for the Heater Overcurrent Use parameter is ON, so set the Heater Overcurrent Detection 1 parameter.
Operation Level
C
25
100
PV/SP
1. Move to the advanced function setting level. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
in-t
5
Input Type
2. Press the M Key to select the Move to Advanced Function Setting Level parameter. (For details on moving between levels, refer to 4-8 Moving to the Advanced Function Setting Level.)
amov
3. Press the D Key to enter the password (169), and move from the initial setting level to the advanced function setting level.
-169
82
Section 3-10
4. Press the M Key to select the Heater Overcurrent Use parameter. Check that this parameter is set to ON (the default), and then set the Heater Overcurrent Detection 1 parameter. Setting Heater Overcurrent Detection 5. Press the O Key for at least one second to move from the advanced function setting level to the initial setting level. Press the O key again for at least one second to move to the operation level.
Operation Level
C
25
100
PV/SP
Adjustment Level
6. Press the O Key for less than one second to move from the operation level to the adjustment level. Adjustment Level
7. Press the M Key to select the Heater Current 1 Value Monitor parameter. Check the current value, and then set the Heater Overcurrent Detection parameter. 8. Press the M Key to select the Heater Overcurrent Detection 1 parameter. Refer to Calculating Detection Current Values on page 75 when setting the values. 9. For this example, set 20.0. To return to the operation level, press the O Key for less than one second.
oc1
50.0
oc1
20.0
83
Section 3-11
A 2-level display is set when shipped from the factory. (set value: 0) A 3-level display is activated if parameters are initialized. (set value: 4) Note For details on setting the MV for heating and cooling control, refer to MV Display for Heating and Cooling Control below. When 1, 2, 5, or 6 is selected, press the M Key to display the next value set for the PV/SP display (display 2). Example: When the PV/SP Display Screen Parameter Is Set to 2
Operation Level PV/SP (Display 1)
C
Press the
PV/SP (Display 2)
C
100
PV/SP/MV
25
50.0
M key
100
sp0
PV/SP/Multi-SP
25
Select either the manipulated variable (heating) or manipulated variable (cooling) as the MV to be displayed for PV/SP/MV during heating and cooling control. The MV Display Selection parameter is displayed only when heating/ cooling control is being performed and PV/SP/MV is selected in the PV/SP Display Screen parameter or a Monitor/Setting Item Display parameter.
Parameter name MV Display Selection Set value O C-O o c-o Symbol Display contents Manipulated variable (heating) Manipulated variable (cooling)
84
Section 3-11
This procedure displays PV/SP/MV and PV/SP/Multi-SP on the Process Value/Set Point display. The PV/SP Display Screen Selection parameter is set to 2. 1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
Operation Level
C
100
25
PV/SP
in-t
5
Input Type
2. Press the M Key to select the Move to Advanced Function Setting Level parameter.
amov
-169
3. Use the D Key to enter the password (169). It is possible to move to the advanced function setting level by either pressing the M Key or waiting two seconds without pressing any key.
4. Press the M Key to select the PV/SP Display Screen Selection parameter.
PV/SP Display
spdp
2
Initial Setting Level
6. Press the O Key for at least one second to move from the advanced function setting level to the initial setting level.
in-t
5
Input Type
7. Press the O Key for at least one second to move from the initial setting level to the operation level. The MV will be displayed on the No. 3 display.
Operation Level
C
100
50.0
25
PV/SP
8. Press the M Key to confirm that the Multi-SP is displayed on the No. 3 display.
Operation Level
C
100
sp0
25
PV/SP
85
Section 3-11
86
Alarm Hysteresis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting Scaling Upper and Lower Limits for Analog Inputs . . . . . . . . . . . . . Executing Heating/Cooling Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the SP Ramp Function to Limit the SP Change Rate . . . . . . . . . . . . . . Moving to the Advanced Function Setting Level . . . . . . . . . . . . . . . . . . . . . . Using the Key Protect Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9-1 4-9-2 Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Entering the Password to Move to the Protect Level . . . . . . . . . . . .
4-10 PV Change Color . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10-1 PV Color Change Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10-2 Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Alarm Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11-1 Alarm Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Loop Burnout Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12-1 Loop Burnout Alarm (LBA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Performing Manual Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13-1 Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 Using the Transfer Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14-1 Transfer Output Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
87
4-15 Using the Simple Program Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15-1 Simple Program Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15-2 Operation at the Program End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15-3 Application Example Using a Simple Program . . . . . . . . . . . . . . . . 4-16 Output Adjustment Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16-1 Output Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16-2 MV at Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16-3 MV at PV Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17 Using the Extraction of Square Root Parameter . . . . . . . . . . . . . . . . . . . . . . . 4-18 Setting the Width of MV Variation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19 Setting the PF Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19-1 PF Setting (Function Key). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20 Counting Control Output ON/OFF Operations . . . . . . . . . . . . . . . . . . . . . . . . 4-20-1 Control Output ON/OFF Count Function . . . . . . . . . . . . . . . . . . . . . 4-21 Displaying PV/SV Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21-1 PV and SV Status Display Functions . . . . . . . . . . . . . . . . . . . . . . . . 4-22 Logic Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22-1 The Logic Operation Function (CX-Thermo) . . . . . . . . . . . . . . . . . . 4-22-2 Using Logic Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
129 129 132 135 136 136 136 137 137 139 141 141 143 143 145 145 147 147 148
88
Section 4-1
4-1
4-1-1
One-point shift
ins
With a 1-point shift, the value set for the Temperature Input Shift parameter (adjustment level) is applied to each point in the entire temperature input range. For example, if the input shift value is set to 1.2C, the process value is treated as 201.2C after the input shift is applied when the measured process value is 200C.
Temperature Upper limit After shifting Before shifting Input shift value Input 100
Lower limit 0
Operating Procedure
Operation Level
C
In this example, the input from a K sensor is shifted by 1C using a 1-point input shift. Operation Level
30
200
1. Press the O Key to move from the operation level to the adjustment level.
Adjustment
Adjustment Level
ins
0.0
ins
1.0
Operation Level
C
31
200
4. To return to the operation level, press the O Key. The process value is 1C larger than before the shift was applied.
89
Section 4-1
insh insl
Upper-limit Temperature Input Shift Value Lower-limit Temperature Input Shift Value
Separate shift values can be set for the upper limit and lower limit of the sensor input range for an infrared sensor as well as for a thermocouple or platinum resistance thermometer with the Input Shift Type parameter set to INS2. If different shift values are set for the upper limit and lower limit, then the slope of the line will be different before and after applying the input shift. For example, if the upper-limit value is set to 2C and the lower-limit value is set to 1C, the input temperature will be shifted by 1.5C for a 50% input, i.e., by the average of the upper-limit and lowerlimit values. Set the upper-limit value in the Upper-limit Temperature Input Shift Value parameter and the lower-limit value in the Lower-limit Temperature Input Shift Value parameter.
Temperature Upper limit After shifting Before shifting Lower limit 0 Input Lower-limit temperature 100 input shift value Upper-limit temperature input shift value
4-1-2
Preparations 1,2,3... 1. Set a temperature range matching the input specifications of the infrared temperature sensor. (The ES1B can be used with the E5@N only for a thermocouple/resistance thermometer universal input.) 2. Prepare a thermometer capable of measuring the temperature of the control target as shown in Figure 1 so that a 1-point shift or 2-point shift can be carried out. 3. The E53-CN@@P@N2 (for E5CN), E5AN-@@P@-N, or E5EN-@@P@-N has a built-in external power supply for ES1B Infrared Temperature Sensors. These E5CN models can be used as the power supply when using ES1B. When ES1B are used with other E5CN models, provide a separate power supply for the Infrared Temperature Sensors.
90
Section 4-1
Output
insh
10.0 10.0
Upper-limit Temperature Input Shift Value Lower-limit Temperature Input Shift Value
insl
91
Section 4-1
Use a 2-point input shift if you want to increase the accuracy of the readout values across the range of the Sensor. 1. Shift the Controller readout at two points, near room temperature and near the value at which the temperature of the control target is to be controlled. For this reason, check the thermometer temperature (B) and Controller readout (A) with the thermometer temperature near room temperature and near the set point. 2. Y1 is the Controller readout at room temperature before shifting and X1 is the Controller readout at room temperature after shifting. Y2 is the Controller readout at the set temperature before shifting and X2 is the Controller readout at the set temperature after shifting. Set the upper-limit temperature input shift and the lower-limit temperature input shift using the following formulas based on the temperatures before shifting (Y1 and Y2), the temperatures after shifting (X1 and X2), the set temperature upper limit (YH), and the set temperature lower limit (YL). The shift is illustrated in Figure 3.
Controller readout (A) After shifting Upper-limit temperature input shift value (e.g., 52.7C) insh Before shifting
X2: Controller readout after shifting (e.g., 110C) Y2: Controller readout before shifting (e.g., 105C) Y1: Controller readout before shifting (e.g., 40C) X1: Controller readout after shifting (e.g., 25C) Lower-limit temperature input shift value (e.g., 27.3C) insl Control target temperature (B) 260C 0 X1: Room temper- X2: Near set point (e.g., 110C) ature (e.g., 25C) YL: Set temperature lower limit (e.g., 0C)
insl =
b.
insh =
3. After setting the calculated values to insl and insh, check the Controller readout (A) and thermometer temperature (B). 4. Here, offsets are set at two points, near room temperature and near the set point. To improve accuracy within the measurement temperature range, another point in the measurement temperature range other than the set point should be set instead of room temperature.
92
Section 4-2
In this example, we use the ES1B K 0 to 260C specification. In equations 1 and 2, the set temperature lower limit YL is 0C and the set temperature upper limit YH is 260C. Check the temperature of the control target. The temperature input offset values can be calculated as shown below when the Controller readout Y1 is 40C for a room temperature X1 of 25C and when the Controller readout Y2 is 105C for a set point temperature X2 of 110C. Lower-limit Temperature Input Shift Value
insl
-27.3
insl =
insh =
260 40 {(110 105) (25 40)} + (25 40) = 52.7 (C) 105 40
4-2
Alarm Hysteresis
The hysteresis of alarm outputs when alarms are switched ON/OFF can be set as follows:
Upper-limit alarm ON Alarm hysteresis Lower-limit alarm ON Alarm hysteresis
Alarm hysteresis is set independently for each alarm in the Alarm Hysteresis 1 to Alarm Hysteresis 3 parameters (initial setting level). The default is 0.2 (C/F) for Controllers with Thermocouple/Resistance Thermometer Universal Inputs and 0.02% FS for Controllers with Analog Inputs.
4-2-1
Standby Sequence
The standby sequence can be used so that an alarm will not be output until the process value leaves the alarm range once and then enters it again. For example, with a lower limit alarm, the process value will normally be below the set point, i.e., within the alarm range, when the power supply is turned ON, causing an alarm to be output. If the lower limit alarm with a standby sequence is selected, an alarm will not be output until the process value increases above the alarm set value, i.e., until it leaves the alarm range, and then falls back below the alarm set value.
Restart
The standby sequence is canceled when an alarm is output. It is, however, restarted later by the Standby Sequence Reset parameter (advanced function setting level). For details, refer to the Standby Sequence Reset parameter in SECTION 5 Parameters.
93
Section 4-3
4-2-2
Alarm Latch
The alarm latch can be used to keep the alarm output ON until the latch is canceled regardless of the temperature once the alarm output has turned ON. Any of the following methods can be used to clear the alarm latch. Turn OFF the power supply. (The alarm latch is also cleared by switching to the initial setting level, communications setting level, advanced function setting level, or calibration level.) Use the PF Key. Use an event input. For details on setting the PF Key, refer to 4-19 Setting the PF Key. For details on setting events, refer to 4-5 Using Event Inputs.
The following figure summarizes the operation of alarms when the Alarm Type parameter is set to lower-limit alarm with standby sequence and close in alarm is set.
Alarm type: Lower-limit alarm with standby sequence PV Alarm value Alarm hysteresis
Time Standby sequence canceled Alarm Output ON OFF ON (closed) OFF (open)
Parameters
Symbol alh* rest Parameter: level Alarm 1 to 3 Hysteresis: Initial setting level Standby Sequence: Advanced function setting level Description Alarm Alarm
Note
* = 1 to 3
4-3
4-3-1
in-h in-l dp
When an analog input is selected, scaling can be performed as needed by the control application. Scaling is set in the Scaling Upper Limit, Scaling Lower Limit, and Decimal Point parameters (initial setting level). These parameters cannot be used when a temperature input is selected. The Scaling Upper Limit parameter sets the physical quantity to be expressed by the upper limit value of input, and the Scaling Lower Limit parameter sets the physical quantity to be expressed by the lower-limit value of input. The Decimal Point parameter specifies the number of digits below the decimal point.
94
Section 4-4
The following figure shows a scaling example for a 4 to 20 mV input. After scaling, the humidity can be directly read. Here, one place below the decimal point is set.
Display (humidity)
4 20
Input (mA)
Operating Procedure
Initial Setting Level
In this example scaling is set to display 4 to 20 mA as 10.0% to 95.0%. 1. Press the O Key for three seconds to move from the operation level to the initial setting level.
in-t
0
Input Type
in-h
100
in-h
950
in-l
0
in-l
100
dp
0
Decimal Point
dp
1
8. To return to the operation level, press the O Key for one second.
4-4
4-4-1
95
Section 4-4
Each output assignment is automatically initialized as shown below when the control mode is changed. Example: E5CN
Parameter name Control Output 1 Assignment Control Output 2 Assignment Auxiliary Output 1 Assignment Auxiliary Output 2 Assignment Symbol out1 out2 sub1 sub2 Without control output 2 Standard Heating/cooling Control output Control output (heating) (heating) Not assigned. (See Not assigned. (See note 1.) note 1.) Alarm 1 (See note Alarm 1 (See note 2.) 2.) Alarm 2 (See note Control output (coo3.) ing) (See note 3.) With control output 2 Standard Heating/cooling Control output Control output (heating) (heating) Not assigned. Control output (cooing) Alarm 1 (See note Alarm 1 (See note 2.) 2.) Alarm 2 Alarm 2
Example: E5GN
Parameter name Control Output 1 Assignment Auxiliary Output 1 Assignment Auxiliary Output 2 Assignment Symbol out1 sub1 sub2 Standard Control output (heating) Alarm 1 (See note 2.) Alarm 2 Heating/cooling Control output (heating) Control output (cooing) Alarm 2
Note
(1) No parameter assignment is displayed because there is no control output 2. (2) The output set for the Auxiliary Output 1 Assignment parameter becomes the program END output unless the program pattern is OFF. (3) For the E5AN/EN, the Auxiliary Output 3 Assignment parameter is set for control output (cooling) (the Auxiliary Output 2 Assignment parameter is set for alarm 2). The heating/cooling operation of the control outputs will switch when the Direct/Reverse Operation parameter is set to direct. When DRS (Invert Direct/Reverse Operation) is assigned for an Event Input Assignment (1 or 2), control will start with the contents set for the Direct/Reverse Operation parameter inverted when the event input turns ON, and with the contents left according to the setting when the event input turns OFF. For details on event inputs and control combined with the Direct/Reverse Operation parameter, refer to Control by Inverting Direct/ Reverse Operation on page 103. When heating/cooling control is selected, the Dead Band and Cooling Coefficient parameters can be used.
96
Section 4-4
For heating/cooling control, the dead band is set with the set point as its center. The dead band width is the set value of the Dead Band parameter (adjustment level). Setting a negative value produces an overlapping band. If an overlapping band is set, the bumpless function may not operate when switching between manual operation and automatic operation. The default is 0.0 EU for Controllers with Thermocouple/Resistance Thermometer Universal Inputs and 0.00% FS for Controllers with Analog Inputs.
Output
Output
Cooling side PV 0
Cooling side PV
Cooling Coefficient
If the heating characteristics and cooling characteristics of the control object are very different and good control characteristics cannot be achieved with the same PID constants, the cooling coefficient can be used to adjust the proportional band (P) for the control output assigned to the cooling side. Use this to achieve balanced control between the heating side and cooling side. The proportional bands (P) for the control outputs assigned to the heating/cooling sides can be calculated using the following equations. P for control output assigned to heating side = P P for control output assigned to cooling side = P for control output assigned to heating side cooling coefficient The cooling coefficient is multiplied by the P for the control output assigned to the heating side to obtain control with characteristics that differ from those of the control output assigned to the heating side.
Output
Output
P for control output assigned to heatP for control output ing side 1.0 assigned to heating side 1.0 P for control output P for control output P for control output P for control output assigned to heating side assigned to heating side assigned to cooling side assigned to cooling side PV PV 0 0 Set point Set point P for control output assigned to P for control output assigned to heating side 0.8 heating side 1.5
By executing AT during heating/cooling control, the cooling coefficient can be automatically calculated along with the PID parameters.
Parameter name Automatic Cooling Coefficient Adjustment Setting rage OFF: Disabled, ON: Enabled Default OFF
Note
If there is strong non-linear gain for the cooling characteristics, such as when cooling water boils for cooling control, it may not be possible to obtain the optimum cooling coefficient at the Controller, and control may take the form of
97
Section 4-4
oscillating waves. If that occurs, increase the proportional band or the cooling coefficient to improve control.
4-4-2
Settings
To set heating/cooling control, set the Standard or Heating/Cooling, Dead Band, and Cooling Coefficient parameters.
Standard or heating/cooling = Heating/cooling 1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
Standard or
2. Select heating/cooling control in the initial setting level. stnd: Standard control h-c: Heating/cooling control
Cooling Coefficient = 10 1. Select the Cooling Coefficient parameter in the adjustment level.
c-sc
1.00
Cooling Coefficient
c-sc
10.00
Setting the Dead Band
Operating Procedure
Adjustment Level
C
Dead Band = 5 1. Select the Dead Band parameter in the adjustment level.
c-db
0.0
Dead Band
c-db
5.0
98
Section 4-5
4-5
4-5-1
99
Section 4-5
Description of EV3 and EV4 operation Displayed (Multi-SP not used). EV3 and EV4 will perform the operation command assigned using the Event Input Assignment 3 and 4 parameters. EV3 will be used for the MultiNot displayed (Operation per- Displayed (Event input 4 not used as multi-SP switch). SP function to switch between formed with two Multi-SP set points 0 and 1. EV4 will points.) perform the operation command assigned using the Event Input Assignment 2 parameter. Not displayed (Operation performed with four Multi-SP points.) EV3 and EV4 will be used for the Multi-SP function to switch between set points 0, 1, 2, and 3.
100
Section 4-5
Two set points are set externally by using the Number of Multi-SP Uses parameter. Switching is possible between two set points (0 and 1) by setting the Number of Multi-SP Uses parameter to 1. The default setting is 1 and does not need to be changed to switch between two set points. Set points 0 and 1 are specified by the status of event input 1.
E5CN
11 12 13
E5AN/EN
11 12
EV1 EV2
EV1 EV2
+ +
EV1 EV2
EV1 EV2
+ +
13
E5GN
7 8 9
EV1 EV2
EV1 EV2
+ +
4-5-2
Two Event Inputs: Event Inputs 1 and 2 The following tables show the relationship between the ON/OFF combinations of event inputs 1 and 2 and the selected set points. Number of Multi-SP Uses = 1
Event input 1 OFF ON Selected set point Set point 0 Set point 1
You can select any of the set points 0 to 3 by changing the set value of the Multi-SP Uses parameter. The Multi-SP Uses parameter display conditions are as follows: If the Controller does not support event inputs, the Multi-SP Uses parameter must be set to ON. If the Controller supports event inputs, the Number of Multi-SP Uses parameter must be set to 0 and the Multi-SP Uses parameter must be set to ON.
101
Section 4-5
The following table shows the relationship between the Multi-SP Uses parameter set value and the selected set point.
Multi-SP 0 1 2 3 Selected set point Set point 0 Set point 1 Set point 2 Set point 3
Note
4-5-3
Settings
The following example sets the Number of Multi-SP Uses parameter to 2. 1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
25
100
PV/SP
ev-m
1
ev-m
2
Set points 0, 1, 2 and 3 will be set according to the ON/OFF states of event inputs 1 and 2.
E5CN
11 12 13
E5AN/EN
11 12
EV1 EV2
EV1 EV2
EV1 EV2
EV1 EV2
+ +
EV1 EV2
+ +
13
4-5-4
102
Section 4-5
(1) PRST (Program Start) can be set even when the Program Pattern parameter is set to OFF, but the function will be disabled. (2) This function can be set for heating/cooling control, but the function will be disabled. When any of the following functions is set for an Event Input Assignment parameter, the same function cannot be set for another Event Input Assignment parameter: STOP (RUN/STOP), MANU (Auto/Manual Switch), PRST (Program Start), DRS (Invert Direct/Reverse Operation), AT-2 (100% AT Execute/Cancel), AT-1 (40% AT Execute/Cancel), WTPT (Setting Change Enable/ Disable), or LAT (Alarm Latch Cancel). Turn event inputs ON and OFF while the power is being supplied. Event input ON/OFF changes are detected for inputs of 50 ms or longer. (However, inputs of 250 ms or longer is determined using logic operations.) The functions are described in detail below. Event inputs 1 and 2 are taken as examples.
When the Event Input Assignment 1 or Event Input Assignment 2 parameter is set to STOP (RUN/STOP), control is started when event input 1 or 2 turns OFF. Control is stopped when the input turns ON. Alarm outputs, however, will be according to the process value. The STOP indicator will light while control is stopped.
Setting Event input 1 or 2 Event input 1 or 2 Input contact ON OFF Status STOP RUN
When the Event Input Assignment 1 or Event Input Assignment 2 parameter is set to MANU (auto/manual), manual control will start when event input 1 or 2 turns ON. Auto control will start when the input turns OFF. The MANU indicator will light during manual control.
Setting Event input 1 or 2 Event input 1 or 2 Input contact OFF ON Status Automatic Manual
When the Event Input Assignment 1 or Event Input Assignment 2 parameter is set to PRST (program start), the program will start when event input 1 or 2 turns ON. The program will be reset when the input turns OFF and the RUN/ STOP status will automatically switch to STOP mode. If the program END output is ON, the program END output will turn OFF.
Setting Event input 1 or 2 Event input 1 or 2 Input contact OFF ON Status Reset Start
When DRS (Invert Direct/Reverse Operation) is set for the Event Input Assignment 1 or Event Input Assignment 2 parameter and the Direct/Reverse Operation parameter is set for reverse operation, control starts with direct operation (cooling control) when event input 1 or 2 turns ON and control starts with reverse operation (heating control) when the event input turns OFF.
Setting Event input 1 or 2 Input contact OFF Direct/Reverse Operation Status parameter Direct operation (cooling) Direct operation (cooling) Reverse operation (heating) Reverse operation (heating)
103
Section 4-6
Direct/Reverse Operation Status parameter Direct operation (cooling) Reverse operation (heating) Reverse operation (heating) Direct operation (cooling)
When AT-2 (100% AT Execute/Cancel) is set for either the Event Input Assignment 1 or Event Input Assignment 2 parameter, 100% AT will be executed when event input 1 or 2 turns ON and will be cancelled when the input turns OFF.
Setting Event input 1 or 2 Event input 1 or 2 Input contact OFF ON Status 100% AT cancelled 100% AT executed
When AT-1 (40% AT Execute/Cancel) is set for either the Event Input Assignment 1 or Event Input Assignment 2 parameter, 40% AT will be executed when event input 1 or 2 turns ON and will be cancelled when the input turns OFF.
Setting Event input 1 or 2 Event input 1 or 2 Input contact OFF ON Status 40% AT cancelled 40% AT executed
When WTPT (Setting Change Enable/Disable) is set for either the Event Input Assignment 1 or Event Input Assignment 2 parameter, the setting change will be disabled when event input 1 or 2 turns ON and will be enabled when the input turns OFF.
Setting Event input 1 or 2 Event input 1 or 2 OFF ON Input contact Enabled Disabled Status
When LAT (Alarm Latch Cancel) is set for either the Event Input Assignment 1 or Event Input Assignment 2 parameter, all alarm latches (alarms 1 to 3, heater burnout, HS alarm, and heater overcurrent latch) will be cancelled when event input 1 or 2 turns ON.
Setting Event input 1 or 2 Event input 1 or 2 Input contact OFF ON --Cancelled Status
Parameters
Symbol ev-1 ev-2 ev-m Parameter: level Event Input Assignment 1: Initial setting level Event Input Assignment 2: Initial setting level Number of Multi-SP Uses: Initial setting level Description Function of event input function
4-6
4-6-1
104
Section 4-6
range. The upper- and lower-limit values of the set point limiter are set using the Set Point Upper Limit and Set Point Lower Limit parameters in the initial setting level. When the set point limiter is reset, the set point is forcibly changed to the upper- or lower-limit value of the set point limiter if the set point is out of the limiter range. Also, when the input type and the temperature unit, scaling upper-limit value, or lower-limit value are changed, the set point limiter is forcibly reset to the input setting range or the scaling upper- or lower-limit value.
Input setting range Set point limiter Setting range Set point
A
Upper limit value changed Upper limit value changed
B
(Cannot be set.) Set point
C
Input type changed Set value Upper/lower limit values Sensor upper/lower limit values Set point
B
(Can be set.)
Parameters
Symbol sl-h sl-l Parameter: level Set Point Upper Limit: Initial setting level Set Point Lower Limit: Initial setting level Description To limit the SP setting To limit the SP setting
4-6-2
Setting
Set the set point upper and lower limits in the Set Point Upper Limit and Set Point Lower Limit parameters in the initial setting level. In this example, it is assumed that the input type is set to a K thermocouple with a temperature range of 200 to 1300C.
200
Input setting range
1300
100
1000
in-t
5
C
Input Type
sl-h
1300
105
Section 4-7
sl-h
1000
Set Point Lower Limit = 100 1. Select the Set Point Lower Limit parameter in the initial setting level.
sl-l
-200
sl-l
-100
4-7
4-7-1
SP ramp set value SP before change Point of change SP ramp time unit (s/min) Time
The rate of change during SP ramp is specified using the SP Ramp Set Value and SP Ramp Time Unit parameters. The SP Ramp Set Value parameter is set to OFF by default, i.e., the SP ramp function is disabled. Changes in the ramp set point can be monitored in the Set Point During SP Ramp parameter (operation level). Use this parameter when monitoring SP ramp operation. The SP ramp function operates in the same way when switching the set point using the multi-SP function.
106
Section 4-7
Description To limit the manipulated variable To limit the manipulated variable To limit the SP setting To limit the SP setting To limit the SP rate of change Unit for setting the SP Alarm SP selection
Operation at Startup
If the SP ramp function is enabled when the Controller is turned ON or when switching from STOP to RUN mode, the process value reaches the set point using the SP ramp function in the same way as when the set point is changed. In this case, operation is carried out with the process value treated as the set point before the change was made. The direction of the SP ramp changes according to the relationship between the process value and the set point.
PV < SP PV > SP
SP
SP ramp Set point
SP
SP ramp
PV
Same rate of change Set point
PV
Power ON
Time Power ON
Time
Execution of auto-tuning starts after the end of the SP ramp. When control is stopped or an error occurs, the SP ramp function is disabled.
107
Moving to the Advanced Function Setting Level Alarms during SP Ramp Operation
Section 4-8
The operation of alarms during SP ramp operation depends on whether alarms are set to be based on the ramp set point or the target set point (refer to the following diagrams). The set point to be used is set in the Alarm SP Selection parameter. (Refer to page 244.)
Alarm output ON
Time
Alarm output ON
Time
4-8
Protect Level
2. The Controller moves to the protect level, and the Operation/Adjustment Protect parameter is displayed. Operation/Adjust-
icpt
1
3. Press the M Key once to move to the Initial Setting/Communications Protect parameter.
icpt
0
108
Section 4-8
25
100
PV/SP
5. Press the O and M Keys simultaneously for at least one second to return to the operation level.
in-t
5
Input Type
6. Move to the advanced function setting level. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
amov
-169
7. Select the Move to Advanced Function Setting Level parameter by pressing the M Key.
init Initialization
off
Initial Setting Level
Parameter
8. Press the D Key, enter the password (169), and then either press the M Key or leave the setting for at least two seconds to move to the advanced function setting level from the initial setting level.
in-t
5
Operation Level
C
Input Type
9. To return to the initial setting level, press the O Key for at least one second.
10. To return to the operation level, press the O Key for at least one second.
PV/SP
25
100
109
Section 4-9
4-9
4-9-1
The protect level protects parameters that are not changed during Controller operation until operation is started to prevent them from being modified unintentionally. There are four types of protection: operation/adjustment protect, initial setting/communications protect, setting change protect, and PF Key protect. The protect level settings restrict the range of parameters that can be used.
Operation/Adjustment Protect
The following table shows the relationship between set values and the range of protection.
Level Operation level 0 Can be displayed PV/SP Can be displayed and changed Others Can be displayed and changed PV Set value 1 Can be displayed Can be displayed and changed Can be displayed and changed 2 Can be displayed Can be displayed and changed Cannot be displayed and moving to other levels is not possible Cannot be Cannot be displayed and displayed and moving to moving to other levels is other levels is not possible not possible 3 Can be displayed Can be displayed Cannot be displayed and moving to other levels is not possible Cannot be displayed and moving to other levels is not possible
oapt
0
Adjustment level
Parameters are not protected when the set value is set to 0. The default is 0.
This protect level restricts movement to the initial setting level, communications setting level, and advanced function setting level.
Set value 0 1 2 Initial setting level Possible to reach Possible to reach Not possible to reach Communications setting level Possible to reach Possible to reach Not possible to reach Advanced function setting level Possible to reach Not possible to reach Not possible to reach
icpt
1
The default is 1.
wtpt
110
off
Section 4-9
PF Key Protect
pfpt
4-9-2
off
Operating Procedure
Use the following procedure to move to protect level. Example with a Password of 1234
Operation Level
C
25
100
PV/SP
Protect Level
pmov Level
0
Move to Protect
1. Press the O and M Keys simultaneously for at least the time set in the Move to Protect Level Time parameter to move from the operation level to the protect level.
pmov
1234
Protect Level
3. Move to the Operation/Adjustment Protect parameter by pressing the O or M Key or leaving the setting for at least two seconds. Operation/Adjust-
25
100
Protect Level
oapt
0
Press the O and M Keys simultaneously for at least the time set in the Operation/Adjust- Operation/Adjustment Protect parameter to move from the operation level to the protect level. ment Protect When a password is not set, the Operation/Adjustment Protect parameter will be displayed.
111
Section 4-9
Use the following procedure to set the password to move to the protect level. Example To set the Password to 1234
Operation Level
C
25
100
PV/SP
Protect Level
oapt
0
Protect Level
1. Press the O and M Keys simultaneously for at least the time set in the Move to Protect Level Time parameter to move from the operation level Operation/Adjustto the protect level. ment Protect
Password to
2. Select the Password to Move to Protect Level parameter by pressing the M Key.
prlp
1234
3. Press the O and U Keys to set the parameter to 1234. (To prevent setting the password incorrectly, the U and O Keys or D and O Keys must be pressed simultaneously to set the password.) Note Protection cannot be cleared or changed without the password. Be careful not to forget it. If you forget the password, contact your OMRON sales representative.
The Write Variable operation command can be used via communications to write the password to the Move to Protect Level parameter. When the correct password is written, the display will change to the Operation/ Adjustment Protect parameter and writing the parameters in the protect level will be enabled. (1) If the Write Variable operation command is used to write the wrong password to the Move to Protect Level parameter after the correct parameter has been written, the Move to Protect Level parameter will be displayed and any Write Variable operation commands to write parameters in the protect level will result in operation errors. (2) If a password is not set or if it is set to 0, the display will change to the Operation/Adjustment Protect parameter and writing the parameters in the protect level will be enabled immediately.
112
PV Change Color
Section 4-10
colr
PV Change Color
Constant: This mode displays orange, red, or green all the time. Linked to Alarm 1: This mode switches the PV display color from red to green when alarm 1 turns ON or from green to red when alarm 1 turns ON. Linked to PV stable band: This mode switches the PV display color between red outside the PV stable band and green within PV stable band, or between green outside the PV stable band and red within PV stable band. Set the PV stable band in the PV Stable Band parameter (advanced function setting level). The default is red (red). The following tables shows the display functions that can be set using the PV color change function.
Mode Constant
Application example To match the display color with other Controller models To match the display color with other Controller models To match the display color with other Controller models
Linked to alarm 1
PV SP
Within SP
PV
Low r-g.r g-o.r o-g.r Red to Green to Red Red Green to Green Orange to Red Orange to Orange Green to Red
Within PV stable High band Green Orange Green Red Red Red
Application example To display stable status To display stable status To display stable status
113
Section 4-10
When the mode to link to the PV stable band is selected, the PV display color will change according to whether the present value (PV) is lower than, within, or higher than the PV stable band shown in the following figure. The PV stable band is set with the SP as the center, as shown below.
PV stable PV stable band band
pv-b
PV Stable Band
Low
Within SP
High PV
The default is 5.0 (C/F) for Controllers with Thermocouple/Resistance Thermometer Universal Inputs and 5.00% FS for Controllers with Analog Inputs.
4-10-2 Setting
Setting the PV Change Color to Indicate Stable Status
To display the PV in a stable green display when the PV is within 15.0C of the set point to enable checking the control process at a glance, set the PV Change Color and PV Stable Band parameters. PV change color = r-gr (Red to Green to Red) PV stable band = 15.0C Operating Procedure Release the protection before setting the PV Change Color and PV Stable Band parameters to enable moving to advanced function setting level. (Refer to steps 1 to 8 on page 108.)
Operation Level
C
25
100
PV/SP
in-t
5
Input Type
1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
Move to Ad-
2. Select the Move to Advanced Function Setting Level parameter by pressing the M Key. 3. Use the D Key to enter 169 (the password). Move to the advanced function setting level by pressing the M Key or leaving the setting for at least two seconds.
-169
init Initialization
off
Advanced Function Setting Level
Parameter
colr Color
red
PV Change
114
PV Change Color
Section 4-10
5. Press the U Key to set the parameter to r-gr.
colr
r-g.r
Advanced Function Setting Level
C
pv-b Band
5.0
PV Stable
pv-b
15.0
Operation Level
C
8. To return to the initial setting level, press the O Key for at least one second. 9. To return to the operation level, press the O Key for at least one second.
PV/SP
25
100
115
Alarm Delays
Section 4-11
The alarm will not turn ON if the time that the alarm is ON is equal to or less than the ON delay set time. Also, the alarm will not turn OFF if the time that the alarm is OFF is equal to or less than the OFF delay set time. If an alarm turns OFF and then back ON during the ON delay time, the time will be remeasured from the last time the alarm turns ON. Also, if an alarm turns ON and then back OFF during the OFF delay time, the time will be remeasured from the last time the alarm turns OFF.
116
Alarm Delays
Note
Section 4-11
(1) The defaults are 0, i.e., the ON and OFF delays are disabled. (2) The parameters are displayed when alarm functions are assigned and when the alarm type is set to any type but 0 (none), 12: LBA, or 13: PV change rate alarm.
Operating Procedure
Use the following procedure to set ON and OFF delays for the alarm 1. An ON delay of 5 seconds and an OFF delay of 10 s will be set.
Operation Level
C
25
100
PV/SP
in-t
5
Input Type
1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
2. Select the Move to Advanced Function Setting Level parameter by pressing the M Key. (For details on moving between levels, refer to 4-8 Moving Move to Adto the Advanced Function Setting Level.) vanced Function
init Initialization
off
Advanced Function Setting Level
Parameter
3. Press the D Key to enter the password (169) and move from the initial setting level to the advanced function setting level.
a1on Delay
0
Alarm 1 ON
a1on
5
Advanced Function Setting Level
a1of Delay
0
Alarm 1 OFF
a1of
10
Initial Setting Level
in-t
5
Input Type
8. Press the O Key for at least one second to move from the advanced function setting level to the initial setting level.
117
Section 4-12
9. Press the O Key for at least one second to move from the initial setting level to the operation level.
25
100
PV/SP
LBA level Set point LBA band LBA band LBA level
LBA band
(1)
(2)
(3)
(4)
(5)
LBA ON
(6)
LBA OFF
(7)
LBA ON
LBA OFF
If the control deviation is reduced in the area between 1 and 2 (i.e., the set point is approached) and the amount the control deviation is reduced is at least equal to the LBA band, the loop burnout alarm will remain OFF. The process value is within the LBA level between 3 and 4, and thus loop burnout alarms will not be detected. (The loop burnout alarm will remain OFF.) If the process value is outside the LBA level between 4 and 5 and the control deviation is not reduced by at least the LBA band within the LBA detection time, the loop burnout alarm will turn ON. If the control deviation is reduced in the area between 5 and 6 (i.e., the set point is approached) and the amount the control deviation is reduced is at least equal to the LBA band, the loop burnout alarm will turn OFF. If the control deviation is reduced in the area between 6 and 7 (i.e., the set point is approached) and the amount the control deviation is reduced is less than the LBA band, the loop burnout alarm will turn ON. If the LBA detection time, LBA level, LBA detection band, and PID settings are not appropriate, alarms may be detected inappropriately or alarms may not be output when necessary. Loop burnout alarms may be detected if unexpectedly large disturbances occur continuously and a large deviation does not decrease. If a loop burnout occurs when the set point is near the ambient temperature, the temperature deviation in a steady state may be less than the LBA level, preventing detection of the loop burnout.
118
Section 4-12
If the set point is so high or low that it cannot be reached even with a saturated manipulated variable, a temperature deviation may remain even in a steady state and a loop burnout may be detected. Detection is not possible if a fault occurs that causes an increase in temperature while control is being applied to increase the temperature (e.g., an SSR short-circuit fault). Detection is not possible if a fault occurs that causes a decrease in temperature while control is being applied to decrease the temperature (e.g., a heater burnout fault).
LBA Band
lbab
Default: 0.20% FS
Note
Set None as the unit for analog inputs. A loop burnout alarm can be output by setting the alarm 1 type to 12 (LBA). A setting of 12 (LBA) can be set for alarm 2 or alarm 3, but the setting will be disabled. Loop burnouts are not detected during SP ramp operation. Loop burnouts are not detected during auto-tuning, manual operation, or while stopped. If the alarm 1 latch is set to ON, the latch will be effective for the loop burnout alarm.
The LBA detection time is automatically set by auto-tuning. (It is not set automatically, however, for heating/cooling control.) If the optimum LBA detection time is not obtained by auto-tuning, set the LBA Detection Time parameter (advanced function setting level).
119
Section 4-12
To manually set the LBA detection time, set the LBA Detection Time parameter to twice the LBA reference time given below. 1. Set the output to the maximum value. 2. Measure the time required for the width of change in the input to reach the LBA band.
Temperature Measurement time Tm
PV
LBA band
MV = 100%
3. Set the LBA Detection Time parameter to two times the measured time.
LBA Level
Set the control deviation when the control loop is working properly. The default is 8.0 (C/F) for Controllers with Thermocouple/Resistance Thermometer Universal Inputs and 10.00% FS for Controllers with Analog Inputs.
LBA Band
There is assumed to be an error in the control loop if the control deviation is greater than the threshold set in the LBA Level parameter and if the control deviation does not change by at least the value set in the LBA Band parameter. The default is 3.0 (C/F) for Controllers with Thermocouple/Resistance Thermometer Universal Inputs and 0.20% FS for Controllers with Analog Inputs.
Operating Procedure
Perform the following procedure to use the loop burnout alarm. In this example, the LBA detection time is set to 10, the LBA level is set to 8.0, and the LBA band is set to 3.0.
Operation Level
C
25
100
PV/SP
in-t
5
Input Type
1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
alt1
2
Alarm 1 Type
120
Section 4-12
3. Press the U Key to set the parameter to 12.
alt1 amov
0
12
4. Move to Advanced Function Setting Level Select the Move to Advanced Function Setting Level parameter by pressing the M Key. (For details on moving between levels, refer to 4-8 Moving to the Advanced Function Setting Level.)
init
Parameter Initialization
5. Press the D Key to enter the password (169), and move from the initial setting level to the advanced function setting level.
off
6. Select the LBA Detection Time parameter by pressing the M Key.
LBA Detection
lba Time
0
C
lba
10
lbal
8.0
LBA Level
lbal
8.0
9. Press the U Key to set the parameter to 8.0. (The default is 8.0.)
lbab
3.0
LBA Band
lbab
3.0
11. Press the U or D Key to set the parameter to 3.0. (The default is 3.0.)
in-t
5
Operation Level
C
Input Type
12. Press the O Key for at least one second to move from the advanced function setting level to the initial setting level.
25
100
PV/SP
13. Press the O Key for at least one second to move from the initial setting level to the operation level.
121
Section 4-13
Time
Note
(1) Refer to 4-16 Output Adjustment Functions for information on the priority for the MV. (2) For Manual MV Limit Enable, this value will be between the MV upper limit and the MV lower limit.
122
Section 4-13
When the Manual MV Limit Enable parameter is set to ON (enabled), the MV limits will function and the setting range for the Manual MV parameter will be between the MV upper limit and the MV lower limit. When the parameter is set to OFF (disabled), MV limits will not function.
Parameter name Manual MV Limit Enable Setting range OFF: Disabled, ON: Enabled Default ON
When the O Key is pressed for at least 3 seconds in the operation level's auto/manual switching display, the manual mode will be entered and the manual control level will be displayed. It is not possible to move to any displays except for the PV/MV parameter during manual operation. Press the O Key for at least one second from the PV/MV parameter display in manual control level to return to automatic mode and display the top parameter in the operation level.
Operation Level
25
M
PV
25
100
M
PV/SP
25
20
PV/MV
a-m
Press O key for at least 3 s. a-m display flashes for at least 1 s.
a-m
M
Auto/Manual Switch
m-sp
0
M
Multi-SP
If an event input is set to MANU (auto/manual), the Auto/Manual Switch parameter will not be displayed. Use the event input to switch between automatic and manual modes.
123
Performing Manual Control Using the PF Key to Move to the Manual Control Level
Section 4-13
When the PF Setting parameter is set to A-M (Auto/Manual), pressing the PF Key for at least one second while in the adjustment or operation level will change the mode to manual mode and move to the manual control level. During manual operation it is not possible to move to any displays other than PV/MV (Manual MV). Press the PF Key for at least one second from the PV/MV display in the manual control mode to change the mode to automatic mode, move to the operation level, and display the top parameter in the operation level. When MANU (Auto/Manual) is selected for an event input, the Auto/Manual Switch parameter is not displayed. In that case, switching between auto and manual mode is executed by using an event input.
The Auto/Manual Select Addition parameter must be set to ON in the advanced function setting level before it is possible to move to manual mode. The default is OFF. (1) Priority of Manual MV and Other Functions Even when operation is stopped, the manual MV is given priority. Auto-tuning and self-tuning will stop when manual mode is entered. (2) Manual MV and SP Ramp If operating, the SP ramp function will continue even when manual mode is entered.
Operating Procedure
Operation Level
C
Use the following procedure to set the manipulated variable in manual mode.
25
100
PV/SP
in-t
5
Input Type
1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
cntl
2. Press the M Key to select PID-ON/OFF and then select PID with the U Key.
pid
3. Select the Move to Advanced Function Setting Level parameter by pressing the M Key. (For details on moving between levels, refer to 4-8 Moving Move to Adto the Advanced Function Setting Level.) vanced Function
init Initialization
off
Advanced Function Setting Level
Parameter
4. Press the D Key to enter the password (169), and move from the initial setting level to the advanced function setting level.
Auto/Manual
124
Section 4-13
6. Use the U Key to set the parameter to ON.
amad
on
Input Type
in-t
5
Operation Level
7. Press the O Key for at least one second to move from the advanced function setting level to the initial setting level.
8. Press the O Key for at least one second to move from the initial setting level to the operation level. 9. Select the Auto/Manual Switch parameter by pressing the M Key.
Auto/Manual
a-m Switch
Manual Control Level
C
25
0.0 50.0
PV/MV
10. Press the O Key for at least three seconds to move from the operation level to the manual control level.
25
11. Press the U or D Key to set the manual MV. (In this example, the MV is set to 50.0%.) The manual MV setting must be saved (see page 18), but values changed with Key operations are reflected in the control output immediately. 12. Press the O Key for at least one second to move from the manual control level to the operation level.
PV/SP
Note
Operation Level
C
25
100
Operating Procedure
Operation Level
C
In this example, A-M (Auto/Manual) is set for the PF Setting parameter (E5AN/EN only).
25
100
PV/SP
in-t
5
Input Type
1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
cntl
2. Press the M Key to select PID-ON/OFF and then select PID with the U Key.
pid
3. Select the Move to Advanced Function Setting Level parameter by pressing the M Key. (For details on moving between levels, refer to 4-8 Moving Move to Adto the Advanced Function Setting Level.) vanced Function
125
Section 4-14
4. Press the D Key to enter the password (169), and move from the initial setting level to the advanced function setting level.
init Initialization
off
Advanced Function Setting Level
Parameter
Auto/Manual
amad
a-m
on
7. Press the M Key to select the PF Setting parameter and confirm that it is set to A-M. (A-M is the default setting.)
pf
Input Type
in-t
5
8. Press the O Key for at least one second to move from the advanced function setting level to the initial setting level.
25
0.0 50.0
PV/MV
9. Press the O Key for at least one second to move from the initial setting level to the operation level. 10. Press the PF Key for at least one second to move from the operation level to the manual control level.
25
11. Press the U or D Key to set the manual MV. (In this example, the MV is set to 50.0%.) The manual MV setting must be saved (see page 18), but values changed with key operations are reflected in the control output immediately. 12. Press the PF Key to move from the manual control level to the operation level.
alm
Note
Operation Level
C
25
100
126
Section 4-14
None, relay output, voltage output (for driving SSR) Relay output, voltage out- None, relay output, voltage put (for driving SSR) output (for driving SSR)
mv c-mv
Note
(1) The default is OFF. (2) The output value will be different between when the Transfer Output Type parameter is set to a heating control output or cooling control output, and when the Control Output 1 Assignment parameter is set to a heating control output or cooling control output. Example: When a Current Output Is Set to 4 to 20 mA and MV Monitor (Heating) Is Selected When used as a transfer output, 4.0 mA will be output for 0% and 20.0 mA will be output for 100%. When used as a control output, 3.7 mA will be output for 0% and 20.3 mA will be output for 100% so that the actuator is controlled at 0% or 100%.
Output current (mA) 20.3 20 Transfer output value Control output
4 3.7 0 100 (The above graph is for when the linear current output type is set to 4 to 20 mA.) MV (%)
127
Section 4-14
Reverse scaling is possible by setting the Transfer Output Lower Limit parameter larger than the Transfer Output Upper Limit parameter. If the Transfer Output Lower Limit and Transfer Output Upper Limit parameters are set to the same value when 4 to 20 mA is set, the transfer output will be output continuously at 0% (4 mA). If the SP, SP during SP ramp, or PV is selected, the Transfer Output Lower Limit and Transfer Output Upper Limit parameters will be forcibly initialized to the respective upper and lower setting limits for changes in the upper and lower limits of the SP limiter and the temperature unit. If the MV for heating or MV for cooling is selected, the Transfer Output Lower Limit and Transfer Output Upper Limit parameters will be initialized to 100.0 and 0.0, respectively, when a switch is made between standard control and heating/cooling control using the Standard or Heating/Cooling parameter. The output current when the linear current type is set to 4 to 20 mA, the transfer output upper limit is set to 90.0, and the transfer output lower limit is set to 10.0 is shown in the following graph. For scaling from 0.0% to 100.0%, the output for 5.0 to 0.0 will be the same value as for 0.0%, and the output for 100.0 to 105.0 will be the same value as for 100.0%
Output current (mA)
20
4 MV (%) 0 10 Transfer output lower limit 90 100 Transfer output upper limit
(The above graph is for when the linear current output type is set to 4 to 20 mA.)
Operating Procedure
Operation Level
C
The following procedure sets the transfer output for an SP range of 50 to 200.
25
100
PV/SP
in-t
0
Input Type
1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
tr-t Type
off
128
Transfer Output
Section 4-15
tr-t
C
sp
4. Select the Transfer Output Upper Limit parameter by pressing the M Key.
Transfer Output
tr-h
200
5. Use the D Key to set the parameter to 200. The default is 1300.
6. Select the Transfer Output Lower Limit parameter by pressing the M Key.
Transfer Output
tr-l
-50
7. Use the U Key to set the parameter to 50. The default is 200.
Operation Level
C
8. To return to the operation level, press the O Key for at least one second.
PV/SP
25
100
Set point
PV
RSET STRT
Soak time
129
Section 4-15
The program will start when the Program Start parameter is changed from RSET to STRT. END will be displayed on the No. 2 display and the output assigned as the program end output will turn ON after the time set in the Soak Time parameter has expired in the wait band. The Program Pattern parameter can be used to select moving to STOP mode or continuing operation in RUN mode after the program ends.
Note
(1) Set for Controllers with Thermocouple/Resistance Thermometer Universal Inputs. Set None as the unit for Controllers with Analog Inputs. (2) The setting unit of the Wait Band parameter is %FS for Controllers with Analog Inputs and the setting range is OFF or 0.01 to 99.99.
Program Pattern
Either of two program patterns can be selected. The simple program operation will not be performed if the Program Pattern parameter is set to OFF. Pattern 1 (STOP) Control will stop and the STOP mode will be entered when the program has ended.
SP
Set point
PV
RSET STRT
Soak time
Pattern 2 (CONT) Control will continue in RUN mode when the program has ended.
SP Set point Wait band Wait band
PV
RSET STRT
130
Section 4-15
Any of the following three methods can be used to start the simple program. Setting the Program Start parameter to STRT. Turning ON an event input. (The program start must be assigned to an event input. See note.) Starting with an Operation Command using communications. (When the program start is not assigned to an event input.) Note When the simple program is started and reset, writing is performed to EEPROM. Be sure to consider the write life (1 million writes) of the EEPROM in the system design. When the program start is assigned to an event input, the Program Start parameter will function as a monitor display, and the RSET/ STRT displays can be used to check when the event input has started or reset the simple program. When this is done, the Program Start parameter functions as a monitor display only and cannot be changed using key operations. If the Program Pattern parameter is set to OFF, the event input assignment setting will be initialized to None.
PV
RSET STRT
(1)
(2) (3)
(4)
(5)
Set point
Set point
The wait band is the band within which the process value is stable in respect to the set point. The soak time is measured within the wait band. The timer that measures the soak time operates only when the process value is within the wait band around the set point (i.e., SP wait band). In the following diagram, the timer will be stopped between the start and (1), (2) and (3), and (4) and (5) and will measure the time only between (1) and (2), (3) and (4), and (5) and the end. Note If the wait band is set to OFF, the wait band will be treated as infinity and the timer will measure time continuously after changing from RSET to STRT.
131
Section 4-15
120.1
end
Program End Output
Displayed alternately.
120.0
The output assignment parameters can be used to assign the program END output to any output. The program END output can also be used in communications status. E5CN/CN-U, E5AN/EN When the Program Pattern parameter is changed from OFF to STOP or CONT for the E5CN, E5CN-U, E5AN, or E5EN, the Auxiliary Output 1 Assignment parameter will automatically be set to the END output. When the Program Pattern parameter is changed from STOP or CONT to OFF, the Alarm 1 Output Assignment parameter will automatically be initialized to ALM1. E5GN When the Program Pattern parameter is changed from OFF to STOP or CONT for the E5GN, the Auxiliary Output 1 Assignment parameter will automatically be set to the END output. When the Program Pattern parameter is changed from STOP or CONT to OFF, the Alarm 1 Output Assignment parameter will automatically be initialized to ALM1. When using heating/cooling control and the Program Pattern parameter is changed from OFF to STOP or CONT, the END output will not be assigned to an output. Use the output assignment parameters to assign the program END output to the desired output. Clearing the Program End Status The program END output and display will be cleared when the Program Start parameter is changed from STRT to RSET. The setting is changed from STRT to RSET while the Program Start parameter is displayed. The program END status can also be cleared using an event. If the program start function is assigned to an event, however, the program end status cannot be cleared from the Program Start parameter display, which will function only as a monitor display.
Operating Procedure
Perform the following procedure to use the simple program function. In this example, the program pattern will be set to STOP, the soak time to 10 min, and the wait band to 3.
132
Section 4-15
Set point
Wait band = 3
PV
RSET STRT
STOP
Operation Level
C
25
100
PV/SP
in-t
5
Input Type
1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
ptrn
off
Program Pattern
ptrn
stop
Operation Level
C
25
100
PV/SP
4. Press the O Key for at least one second to move from the initial setting level to the operation level.
Adjustment Level
5. Press the O Key to move from the operation level to the adjustment level.
Adjustment Level
l.adj Display
Adjustment Level
soak
1
soak
10
7. Use the U Key to set the parameter to 10. (The soak time unit is set in Soak Time Unit parameter in the advanced function setting level. The default is m (minutes).
133
Section 4-15
soak
1 10
Soak Time
soak
7. Use the U Key to set the parameter to 10. (The soak time unit is set in Soak Time Unit parameter in the advanced function setting level. The default is m (minutes).
134
Section 4-15
Set point
Wait band
PV
Soak time
Soak time
Soak time
RSET
STRT
RSET
STRT
(2)
(3)
(4)
(5) (6)
(7) (8)
(9)
(10)
(3)
(7) (8)
(9) (10)
Description The Program Start parameter was changed from RSET to STRT using either an event or key operations. The RUN/STOP status automatically changes to RUN mode when the above operation is performed. The Program Start parameter was changed from STRT to RSET using either an event or key operations before the soak time expired. The RUN/STOP status automatically changes to STOP mode when the above operation is performed. The Program Start parameter is again changed from RSET to STRT using either an event or key operations. The RUN/STOP status will automatically change to RUN mode when the above operation is performed. The RUN/STOP status automatically changes to STOP mode when soak time expires. END flashes on the No. 2 display and the program END output turns ON. The Program Start parameter is changed from STRT to RSET using either an event or key operations. The END display is cleared and the program END output turns OFF. Key operations are used to switch the RUN/STOP status to RUN with the Program Start parameter set to RSET (stopped). Normal control operation is started. The Program Start parameter is changed from RSET to STRT after the process value stabilizes. The RUN/STOP status remains as RUN. Key operations are used to change the RUN/STOP status to STOP (during program operation). Measuring the soak time is continued within the wait band. (Measuring the soak time stops when the process value leaves the wait band.) Key operations are used to change the RUN/STOP status to RUN. Measuring the soak time is continued within the wait band (continuing from the time between (7) and (9)). The RUN/STOP status automatically changes to STOP mode when the measured time reaches the soak time. END flashes on the No. 2 display and the program END output turns ON.
135
Section 4-16
MV lower limit 0%
Note
When the manual MV limit is enabled, the manual MV will be restricted by the MV limit.
For heating/cooling control, upper and lower limits are set of overall heating/cooling control. (They cannot be set separately for heating/cooling.)
Output MV lower limit Heating MV Cooling MV
MV upper limit
4-16-2 MV at Stop
The MV when control is stopped can be set. For heating/cooling control, the MV at stop will apply to the cooling side if the MV is negative and to the heating side if the MV is positive. When setting the MV when control is stopped, set the MV at Stop and Error Addition parameter (advanced function setting level) to ON. The default is 0.0, so an MV will not be output for either standard or heating/cooling control.
Parameter name MV at STOP Setting range % 5.0 to 105.0 for standard control 105.0 to 105.0 (heating/cooling control) Unit Default 0.00
Note
136
Section 4-17
4-16-3 MV at PV Error
The MV to be output for input errors can be set. The MV at stop takes priority when stopped and the manual MV takes priority in manual mode.
Parameter name MV at PV ERROR Setting range 5.0 to 105.0 for standard % control 105.0 to 105.0 (heating/cooling control) Unit 0.0 Default
Note
The order of priority is as follows: Manual MV > MV at stop > MV at PV error. The order of priority of the MVs is illustrated in the following diagram.
MV upper limit
MV at PV Error RUN/STOP
Manipulated variable
PID calculations Input error Time MV at Stop MV lower limit Auto/manual switch
Output
Note
When the Manual MV Limit Enable parameter is set to ON, the setting range will be the MV lower limit to the MV upper limit.
sqr
off
Extraction of Square Root Low-cut Point
For analog inputs, the Extraction of Square Root parameter is provided for inputs so that differential pressure-type flow meter signals can be directly input. The default setting for the Extraction of Square Root parameter is OFF. The Extraction of Square Root Enable parameter must be set to ON in order to use this function. If the PV input (i.e., the input before extracting the square root) is higher than 0.0% and lower than the low cut point set in the Extraction of Square Root Low-Cut Point parameter, the results of extracting the square root will be 0.0%. If the PV input is lower than 0.0% or higher than 100.0%, extraction of the square root will not be executed, so the result will be equal to the PV input. The low-cut point is set as normalized data for each input, with 0.0 as the lower limit and 100.0 as the upper limit for the input setting range.
sqrp
0.0
137
Section 4-17
Parameter name Setting rage Extraction of Square OFF: Disabled, ON: Enabled Root Enable Extraction of Square 0.0 to 100.0 Root Low-cut Point
Default
Operating Procedure
Operation Level
C
This procedure sets the Extraction of Square Root Low-cut Point parameter to 10.0%.
25
100
PV/SP
in-t
0
Input Type
1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
sqr
off
2. Press the M Key to select the Extraction of Square Root Enable parameter.
sqr
on
Operation Level
C
25
100
PV/SP
4. Press the O Key for at least one second to move from the initial setting level to the operation level.
Adjustment Level
5. Press the O Key to move from the operation level to the adjustment level.
l.adj sqrp
0.0
Extraction of Square Root Low-cut Point
6. Select the Extraction of Square Root Low-cut Point parameter by pressing the M Key.
138
Section 4-18
sqrp
10.0
Operation Level
C
25
100
orl
0.0
The MV change rate limit sets the maximum allowable width of change in the MV per second. If the change in the MV exceeds this setting, the MV will be changed by the MV change rate limit until the calculated value is reached. This function is disabled when the setting is 0.0. The MV change rate limit does not function in the following situations: In manual mode During ST execution (Cannot be set when ST is ON.) During AT execution During ON/OFF control While stopped (during MV at Stop output) During MV at PV Error output
Default
Operating Procedure
This procedure sets the MV change rate limit to 5.0%/s. The related parameters are as follows: PIDON/OFF = PID ST = OFF
Operation Level
C
25
100
PV/SP
in-t
0
Input Type
1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
cntl
onof
PIDON/OFF
139
Section 4-18
cntl
pid
PIDON/OFF
st
on
ST
st
off
Operation Level
C
ST
25
100
PV/SP
6. Press the O Key for at least one second to move from the initial setting level to the operation level.
Adjustment Level
7. Press the O Key to move from the operation level to the adjustment level.
l.adj orl
0.0
MV Change Rate Limit
orl
5.0
Operation Level
C
25
100
140
Section 4-19
pf
a-m
Set value OFF RUN STOP R-S AT-2 AT-1 LAT A-M PFDP
Pressing the PF Key for at least one second executes the operation set in the PF Setting parameter (E5AN/EN only).
Symbol off run stop r-s at-2 at-1 lat a-m pfdp
Setting Disabled RUN STOP RUN/STOP reverse operation 100% AT Execute/Cancel 40% AT Execute/Cancel Alarm Latch Cancel Auto/Manual Monitor/Setting Item
Function Does not operate as a function key. Specifies RUN status. Specifies STOP status. Specifies reversing the RUN/STOP operation status. Specifies reversing the 100% AT Execute/Cancel status. (See note 1.) Specifies reversing the 40% AT Execute/Cancel status. (See note 1.) Specifies canceling all alarm latches. (See note 2.) Specifies reversing the Auto/Manual status. (See note 3.) Specifies the monitor/setting item display. Select the monitor setting item according to the Monitor/Setting Item 1 to 5 parameters (advanced function setting level).
Note
(1) When AT cancel is specified, it means that AT is cancelled regardless of whether the AT currently being executed is 100% AT or 40% AT. (2) Alarms 1 to 3, heater burnout, HS alarms, and heater overcurrent latches are cancelled. (3) For details on auto/manual operations using the PF Key, refer to 4-13 Performing Manual Control. (4) Pressing the PF Key for at least one second executes operation according to the set value. When the Monitor/Setting Item parameter is selected, however, the display is changed in order from Monitor/Setting Item 1 to 5 each time the key is pressed. (5) This function is enabled when PF Key Protect is OFF.
Monitor/Setting Item
Monitor/Setting Item 1
pfd1Item 5 1 pfd5
0
Setting the PF Setting parameter to the Monitor/Setting Item makes it possible to display monitor/setting items using the function key. The following table shows the details of the settings. For setting (monitor) ranges, refer to the applicable parameter.
141
Section 4-19
Set value 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Setting Monitor/Setting Disabled PV/SP/Multi-SP PV/SP/MV (See note.) PV/SP /Soak time remain Proportional band (P) Integral time (I) Derivative time (D) Alarm value 1 Alarm value upper limit 1 Alarm value lower limit 1 Alarm value 2 Alarm value upper limit 2 Alarm value lower limit 2 Alarm value 3 Alarm value upper limit 3 Alarm value lower limit 3 Can be set. (SP) Can be set. (SP) Can be set. (SP) Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set.
Remarks Symbol --------p i d al-1 al1h al1l al-2 al2h al2l al-3 al3h al3l
Note
For details on MV settings for heating and cooling control, refer to MV Display for Heating and Cooling Control on page 84.
Setting Monitor/Setting Items Pressing the PF Key in either the operation or adjustment level displays the applicable monitor/setting items. Press the PF Key to display in order Monitor/ Setting Items 1 to 5. After Monitor/Setting Item 5 has been displayed, the display will switch to the top parameter in the operation level. Note (1) Items set as disabled in the Monitor/Setting Items 1 to 5 parameters will not be displayed, and the display will skip to the next enabled setting. (2) While a monitor/setting item is being displayed, the display will be switched to the top parameter in the operation level if the M Key or the O Key is pressed. Operating Procedure
Operation Level
C
This procedure sets the PF Setting parameter to PFDP, and the Monitor/Setting Item 1 parameter to 7 (Alarm Value 1).
25
100
PV/SP
in-t
5 -169
Input Type
1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
Move to Ad-
2. Select the Move to Advanced Function Setting Level parameter by pressing the M Key.
142
Section 4-20
init Initialization
off a-m
Parameter
3. Press the D Key to enter the password (169). It is possible to move to the advanced function setting level by either pressing the M Key or waiting two seconds without pressing any key.
pf
PF Setting
pfdp
pf
1
PF Setting
pfd1 pfd1
7
Monitor/Setting Item 1
Monitor/Setting Item 1
in-t
5
Operation Level
C
Input Type
8. Press the O Key for at least one second to move from the advanced function setting level to the initial setting level.
25
100
9. Press the O Key for at least one second to move from the initial setting level to the operation level.
alm
al-1
0
143
Counting Control Output ON/OFF Operations Control Output ON/ OFF Counter Monitor Function
Section 4-20
This function is not displayed when the Control Output 1 ON/OFF Alarm Setting and the Control Output 2 ON/OFF Alarm Setting parameter are set to 0, or when the control outputs are set for linear outputs.
Parameter name Control Output 1 ON/OFF Count Monitor Control Output 2 ON/OFF Count Monitor Setting range Unit 0 to 9999 100 times 0 to 9999 100 times Default 0 0
Display When ON/OFF Count Alarm Occurs When an ON/OFF count alarm occurs, the PV display in the No. 1 display shown below alternates with the ralm display on the No. 2 display. PV PV/SP (Including the items displayed by setting the PV/SP Display Screen Selection parameter.) PV/Manual MV, PV/SP/Manual MV PV/SP displayed for the monitor/setting items
Normal
C
PV/SP
100
25
25
ralm
Alternating display
100
If the ON/OFF counter exceeds the control output ON/OFF count alarm set value, an ON/OFF count alarm will occur. The alarm status can be assigned to a control output or an auxiliary output, or it can be displayed at the Controller. The ON/OFF count alarm set value function is disabled by setting the ON/ OFF count alarm set value to 0.
Unit 100 times 100 times Default 0 0
Parameter name Setting range Control Output 1 ON/OFF Alarm Set- 0 to 9999 ting Control Output 2 ON/OFF Alarm Set- 0 to 9999 ting
Note
After the counter has been reset, the control output ON/OFF count monitor value will be automatically returned to 0. If an error occurs in the control output ON/OFF counter data, the ON/OFF count monitor value will be set to 9999 and an ON/OFF count alarm will occur. The alarm can be cleared by resetting the ON/OFF counter.
144
Section 4-21
This procedure sets the Control Output 1 ON/OFF Alarm Setting parameter to 10 (1,000 times). 1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
in-t
5
Input Type
Move to Ad-
2. Select the Move to Advanced Function Setting Level parameter by pressing the M Key.
-169
init Initialization
off
Parameter
3. Use the D Key to enter the password (169). It is possible to move to the advanced function setting level by either pressing the M Key or waiting two seconds without pressing any key.
ra1
0
Control Output 1 ON/OFF Count Alarm Set Value Control Output 1 ON/OFF Count Alarm Set Value
4. Press the M Key to select the Control Output 1 ON/OFF Count Alarm Set Value parameter.
ra1
10
in-t
5
Operation Level
C
Input Type
6. Press the O Key for at least one second to move to the initial setting level.
7. Press the O Key for at least one second to move to the operation level.
alm
25
100
145
Section 4-21
Function ALM3 is alternately displayed during Alarm 3 status. ALM is alternately displayed when Alarm 1, 2, or 3 is set to ON. HA is alternately displayed when a heater burnout alarm, HS alarm, or heater overcurrent alarm is ON.
The default is OFF. Note HA can be selected for models that do not support heater burnout detection, but the function will be disabled. Example: When STOP Is Selected for the PV Status Display Function
Normal
C
PV/SP
100
25
stop
100
Alternating display
25
The SP, Blank, or Manual MV in the PV/SP, PV, or PV/Manual MV Display and the control and alarm status specified for the SV status display function are alternately displayed in 0.5-s cycles.
Set value OFF Manual Stop Alarm 1 Alarm 2 Alarm 3 Alarm 1 to 3 OR status Heater Alarm (See note.) Symbol off manu stop alm1 alm2 alm3 alm ha Function No SV status display MANU is alternately displayed during manual control. STOP is alternately displayed while operation is stopped. ALM1 is alternately displayed during Alarm 1 status. ALM2 is alternately displayed during Alarm 2 status. ALM3 is alternately displayed during Alarm 3 status. ALM is alternately displayed when Alarm 1, 2, or 3 is set to ON. HA is alternately displayed when a heater burnout alarm, HS alarm, or heater overcurrent alarm is ON.
The default is OFF. Note HA can be selected for models that do not support heater burnout detection, but the function will be disabled. Example: When ALM1 Is Selected for the SV Status Display Function
Normal
C
When ALM1 Is ON
C
PV/SP
100
25
25
alm1
Alternating display
100
146
Logic Operations
Operating Procedure
Initial Setting Level
Section 4-22
This procedure sets the PV Status Display Function parameter to ALM1. 1. Press the O Key for at least three seconds to move from the operation level to the initial setting level.
in-t
5
Input Type
Move to Ad-
2. Select the Move to Advanced Function Setting Level parameter by pressing the M Key.
-169
init Initialization
off
Parameter
3. Use the D Key to enter the password (169). It is possible to move to the advanced function setting level by either pressing the M Key or waiting two seconds without pressing any key.
pvst
alm1
off
pvst in-t
5
Operation Level
C
Input Type
6. Press the O Key for at least one second to move to the initial setting level.
7. Press the O Key for at least one second to move to the operation level. If the Alarm 1 status is ON, PV and ALM1 will be alternately displayed.
alm1
25
100
l.adj
.
Dot displayed.
147
Logic Operations
Section 4-22
There are two ways to start logic operations. Select Logic Operation Editor from the CX-Thermo tree, and click the Start Button.
The following display will appear on the Logic Operation Editor Setting Window. Set each of the parameters.
1,2,3...
1. Displaying the Library Import Dialog Box Logic operation samples for specific cases are set in the library in advance. Examples of settings for specific cases are loaded by selecting them from the library list and clicking the OK Button.
148
Logic Operations
Example: Selecting Library 1
Section 4-22
2. Switching Work Bit Operations Select the work bit logic operations from the Operation of Work Bit 1 to Operation of Work Bit 8 Tab Pages. 3. Selecting the Operation Type From one to four operations are supported. If work bits are not to be used, set them to No operation (Always OFF) (the default). No operation (Always OFF)
Operation 1 (A and B) or (C and D) When conditions A and B or conditions C and D are satisfied
149
Logic Operations
Operation 3
Section 4-22
Operation 4 A and B and C and D When conditions A, B, C and D are all satisfied
150
Logic Operations
4. Selecting Input Assignments
Section 4-22
Select the input assignment for the work bit logic operation from the following settings.
Parameter name Work Bit 1 Input Assignment A Setting range 0: Always OFF 1: Always ON 2: ON for one cycle when power is turned ON 3: Event input 1 (external input) (See note 1.) 4: Event input 2 (external input) (See note 1.) 5: Event input 3 (external input) (See note 1.) 6: Event input 4 (external input) (See note 1.) 7: Alarm 1 8: Alarm 2 9: Alarm 3 10: Control output ON/OFF count alarm (See note 2.) 11: Control output (heating) 12: Control output (cooling) 13: Input error 14: Disabled 15: HB (heater burnout) alarm 16: HS alarm 17: OC (heater overcurrent) alarm 18: Auto/Manual 19: RUN/STOP 20: Disabled 21: Program start 22: AT Execute/Cancel 23: SP ramp operating 24: Multi-SP (bit 0) 25: Multi-SP (bit 1) 26: Disabled 27: Program end output 28: Work bit 1 29: Work bit 2 30: Work bit 3 31: Work bit 4 32: Work bit 5 33: Work bit 6 34: Work bit 7 35: Work bit 8 Same as for work bit 1 input assignment A Same as for work bit 1 input assignment A Same as for work bit 1 input assignment A to Same as for work bit 1 input assignment A
Work Bit 1 Input Assignment B Work Bit 1 Input Assignment C Work Bit 1 Input Assignment D to Work Bit 8 Input Assignment D
Note
(1) The event inputs that can be used depend on the Controller model.
151
Logic Operations
Section 4-22
(2) Turns ON when either the control output 1 or 2 ON/OFF count alarm is ON. 5. Switching between Normally Open and Normally Closed for Inputs A to D Click the condition to switch between normally open and normally closed inputs A to D.
Normally open Normally closed
6. Switching between Normally Open and Normally Closed for Work Bits Click the condition to switch between normally open and normally closed work bits.
Normally open Normally closed
7. Setting ON Delay Times When an input with ON delay turns ON, the output will turn ON after the set delay time has elapsed. The setting range is 0 to 9,999. The default is 0 (disabled). 8. Setting OFF Delay Times When an input with OFF delay turns OFF, the output will turn OFF after the set delay time has elapsed. The setting range is 0 to 9,999. The default is 0 (disabled). 9. Switching ON/OFF Delay Time Unit Select either seconds or minutes for the ON/OFF delay time unit. The default is seconds. 10. Selecting the Number of Multi-SP Uses Select the number of Multi-SP uses from 0 to 2. 11. Changing Event Input Data Select the event input conditions from the following setting ranges.
Parameter name Event Input Data 1 Setting range 0: Not assigned. 1: Event input 1 (external input) 2: Event input 2 (external input) 3: Event input 3 (external input) 4: Event input 4 (external input) 5: Work bit 1 6: Work bit 2 7: Work bit 3 8: Work bit 4 9: Work bit 5 10: Work bit 6 11: Work bit 7 12: Work bit 8 Same as for event input data 1 Same as for event input data 1 Same as for event input data 1
152
Logic Operations
Note
Section 4-22
The event input data can be changed from the default setting even if there is no event input terminal (external input). By changing the default setting, the event input assignment parameters will be displayed at the Controller display and can be set from the Controller.
12. Changing the Event Input Assignment Function Select the setting for the event input assignment. When a work bit is selected as event input data, Communications Write Enable/Disable cannot be assigned to an event input. 13. Changing Control Output and Auxiliary Output Settings Control output and auxiliary output assignments can be changed. The items that can be changed depend on the Controller model. For details, refer to 3-5-3 Assigned Output Functions. Assigning a work bit to either a control output or to an auxiliary output is also considered to be the same as assigning an alarm. For example, if work bit 1 is set for the Auxiliary Output 1 Assignment parameter, then alarms 1 to 3 have been assigned. 14. Displaying Parameter Guides A description of the parameters can be displayed. 15. Displaying the Work Bit Use Destinations Display a list of destinations where the work bits are used. Operating Procedure This procedure uses event input 2 to change to RUN or STOP. Event input 2 ON: RUN Event input 2 OFF: STOP
Event 2 Always OFF Always OFF Always OFF Reverse operation Work bit 1
1. Select Logic Operation Editor from the CX-Thermo tree, and click the Start Button.
2. The Logic Operation Editor will be displayed. Confirm that the screen for work bit 1 is displayed, and select Operation 3 from the Operation Type Field.
153
Logic Operations
Section 4-22
3. Set the operation by selecting one of the following: Work bit 1 input assignment A = 4: Event input 2 (external input) Work bit 1 input assignment B = 0: Always OFF Work bit 1 input assignment C = 0: Always OFF Work bit 1 input assignment D = 0: Always OFF 4. Invert work bit 1. Click (Normally open) to change it to (Normally closed). 5. Assign RUN/STOP to event input 2. Set 5: Work bit 1 for the event input data for event input 2, and set RUN/ STOP for the assignment function. 6. Closing the Logic Operation Editor Dialog Box Click the Close Button. This completes the procedure for setting parameters using the CX-Thermo. Transfer the settings to the Controller to set the Controller. Refer to CX-Thermo help for the procedure to transfer the settings.
Operating Procedure
This procedure outputs alarm 1 status to auxiliary output 1 during operation (RUN). A library object is used to make the setting.
Alarm 1 RUN/STOP Work bit 1
1. Select Logic Operation Editor from the CX-Thermo tree, and click the Start Button.
154
Logic Operations
Section 4-22
3. Select Library 1 from the library list, and then click the OK Button. Confirm the following settings, and then click the OK Button. Work bit 1 operation type: Operation 1 Work bit 1 input assignment A = 7: Alarm 1 Work bit 1 input assignment B = 19: Invert for RUN/ STOP Work bit 1 input assignment C = 0: Always OFF Work bit 1 input assignment D = 0: Always OFF Auxiliary output 1 = Work bit 1 4. Closing the Logic Operation Editor Dialog Box Click the Close Button. This completes the procedure for setting parameters using the CX-Thermo. Transfer the settings to the Controller to set the Controller. Refer to CX-Thermo help for the procedure to transfer the settings.
155
Logic Operations
Section 4-22
156
SECTION 5 Parameters
This section describes the individual parameters used to setup, control, and monitor operation. 5-1 Conventions Used in this Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1-1 5-1-2 5-1-3 5-1-4 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 Meanings of Icons Used in this Section . . . . . . . . . . . . . . . . . . . . . . About Related Parameter Displays . . . . . . . . . . . . . . . . . . . . . . . . . . The Order of Parameters in This Section . . . . . . . . . . . . . . . . . . . . . Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 158 158 158 158 159 163 177 196 197 199 218 255
Protect Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustment Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Monitor/Setting Item Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Control Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Initial Setting Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Advanced Function Setting Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Communications Setting Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
157
Section 5-1
5-1
5-1-1
Function
Setting
Monitor
Describes the parameter settings, such as those for Operation Commands, and procedures.
Operation
See
Used to indicate information on descriptions in which the parameter is used or the names of related parameters.
5-1-2
at
Displayed symbol
AT Execute/Cancel
Parameter name
5-1-3
5-1-4
Alarms
It will be specified in this section when alarms are set for the Control Output 1 or 2 Assignment parameters, or for the Auxiliary Output 1 or 3 Assignment parameters. For example, when alarm 1 is set for the Control Output 1 Assignment parameter, it will be specified that alarm 1 is assigned. Assigning a work bit to either control output 1 or 2 or to auxiliary output 1 to 3 is also considered to be the same as assigning an alarm. For example, if work bit 1 is set for the Auxiliary Output 1 Assignment parameter, then alarms 1 to 3 have been assigned.
158
Protect Level
Section 5-2
5-2
Protect Level
Four levels of protection are provided on the E5@N, operation/adjustment protect, initial setting/communications protect, setting change protect, and PF key protect (E5AN/EN only). These protect levels prevent unwanted operation of the keys on the front panel in varying degrees.
Power ON
Operation Level
Adjustment Level
Press the O Key less than 1 s. Press the O + M Keys for at least 1 s.
C
25
100
Press the O + M Keys for at least 3 s. (See note.)
Control in Progress
Protect Level
To move from the operation level to the protect level, press O and M Keys for three seconds (see note) or more. Note The time taken to move to the protect level can be adjusted by changing the Move to Protect Level Time parameter setting.
Protect Level
Page
oapt Operation/Adjustment
0 Protect M
1 Communications Protect M
pfpt PF Key Protect pmsk Parameter Mask Enable prlp Password to Move to Protect Level
161 162
Parameters that are protected will not be displayed and their settings cannot be changed.
159
Protect Level
Section 5-2
pmov
The password to move to the protect level is entered for this parameter. The password to move to the protect level (i.e., the password set for the Password to Move to Protect Level parameter) is entered for this parameter.
Function
The Operation/Adjustment Protect parameter will be displayed if the correct password is entered. Related Parameters
See
oapt icpt
Function
The following table shows the relationship between set values and the range of protection.
Level Operation Level PV PV/SP Others 0 Can be displayed Can be displayed and changed Can be displayed and changed Set value 1 2 Can be displayed Can be displayed Can be displayed Can be displayed and changed and changed Can be displayed Cannot be disand changed played and moving to other levels is not possible Cannot be disCannot be displayed and moving played and moving to other levels is to other levels is not possible not possible
Setting
3 Can be displayed Can be displayed Cannot be displayed and moving to other levels is not possible Cannot be displayed and moving to other levels is not possible
Adjustment Level
Parameters are not protected when the set value is set to 0. Initial Setting/Communications Protect This protect level restricts movement to the initial setting level, communications setting level, and advanced function setting level.
Set value 0 1 2 Initial setting level Possible to reach Possible to reach Not possible to reach Communications setting level Possible to reach Possible to reach Not possible to reach Advanced function setting level Possible to reach Not possible to reach Not possible to reach
160
Protect Level
Section 5-2
wtpt
The Event Input Assignment 1 and 2 parameters must not be set to setting change enable/disable.
This parameter specifies the range of data to be protected. The shaded cell indicates the default. Change Setting Protect Changes to settings using key operations are restricted.
Function
When enabling and disabling of setting changes by event inputs assignment 1 and 2 is selected, this parameter is not displayed.
Setting range on: Enabled, off: Disabled Default on
Setting
Description Settings can be changed using key operations. Settings cannot be changed using key operations. (The protect level settings, however, can be changed.)
pfpt
PF Key Protect
PF Key Protect This parameter enables and disables PF Key operation (E5AN/EN only).
Function
Set value OFF ON Description PF Key enabled PF Key disabled (Operation as a function key is prohibited.)
Setting
pmsk
Setting
Note
A parameter mask can be used to hide the displays of parameters that are not needed. The parameter mask function is provided by the Setup Tool. Setup Tool: CX-Thermo (EST2-2C-MV4)
161
Protect Level
Section 5-2
prlp
Function
To prevent setting the password incorrectly, the U and O Keys or D and O Keys must be pressed simultaneously to set the password.
Default 0
Setting
See
Note
Move to protect level (protect level): Page 160 Protection cannot be cleared or changed without the password. Be careful not to forget it. If you forget the password, contact your OMRON sales representative.
162
Operation Level
Section 5-3
5-3
Operation Level
Display this level to perform control operations on the E5@N. You can set alarm values, monitor the manipulated variable, and perform other operations in this level. In the advanced function setting level, you can set a parameter to hide or show the set points.
Power ON
Operation Level
Adjustment Level
Press the O Key less than 1 s. Press the O Key for at least 1 s; display will flash.
25
100
Control stops.
Communications Setting Level
This level is displayed immediately after the power is turned ON. To move to other levels, press the O Key or the O and M Keys.
163
Operation Level
Section 5-3
Operation Level
Page
C
Page
C
25 Process Value
M
165
172
0 M
174 174
al1l Alarm Value Lower al-2 Alarm Value 2 al2h Alarm Value Upper
0 Limit 2 M 0 Limit 2 M 0 M 0 M 0 M
167 167
173 174
168
al2l Alarm Value Lower al-3 Alarm Value 3 al3h Alarm3Value Upper Limit al3l Alarm3Value Lower Limit
0.0 M
174
ct2 Heater Current 2 lcr1 Leakage Current 1 lcr2 Leakage Current 2 prst Program Start
rset M 0 M
169 170
173 175
170 171
175 175
o MV Monitor (Heating)
171 172
176
Note
For details on the displays of Controllers with a No. 3 display (E5AN/EN), refer to Process Value/Set Point on page 165.
164
Operation Level
Section 5-3
Process Value
The process value is displayed on the No. 1 display, and nothing is displayed on the No. 2 and No. 3 (E5AN/EN only) displays.
Function
Process value
Monitor
Monitor range Temperature: According to indication range for each sensor. Analog: Scaling lower limit 5% FS to Scaling upper limit +5% FS (Refer to page 303.)
Unit EU
During temperature input, the decimal point position depends on the currently selected sensor, and during analog input it depends on the Decimal Point parameter setting. The default setting is for a K thermocouple (5). An s.err error will be displayed if the input type setting is incorrect. To clear the s.err error, correct the input type or wiring, and then cycle the power. Related Parameters
See
Input type: Page 200, Set point upper limit, Set point lower limit: Page 203 (initial setting level)
(E5AN/EN only)
The process value is displayed on the No. 1 display, and the set point is displayed on the No. 2 display.
Function
Monitor range Temperature: According to indication range for each sensor. Analog: Scaling lower limit 5% FS to Scaling upper limit +5% FS (Refer to page 303.) Setting range SP lower limit to SP upper limit Unit EU
Process value
Monitor
Unit EU
Set point
During temperature input, the decimal point position depends on the currently selected sensor, and during analog input it depends on the Decimal Point parameter setting.
165
Operation Level
No. 3 Display (E5AN/EN)
Section 5-3
The following table shows the contents of the No. 3 display, according to the setting of the PV/SP Display Screen Selection parameter.
Set value 0 1 2 3 4 5 6 7 Display contents Only the PV and SP are displayed. (The No. 3 display is not shown.) PV/SP/Multi-SP and PV/SP/MV are displayed in order. PV/SP/MV and PV/SP/Multi-SP are displayed in order. Only PV/SP/Multi-SP are displayed. PV/SP/MV are displayed PV/SP/Multi-SP and PV/SP/Soak time remain are displayed in order. PV/SP/MV and PV/SP/Soak time remain are displayed in order. Only PV/SP/Soak time remain are displayed.
A 2-level display is set when shipped from the factory. A 3-level display is activated if parameters are initialized. When 1, 2, 5, or 6 is selected, press the M Key to display PV/SP (Display 2). Example: When the PV/SP Display Screen Selection Parameter Is Set to 2
Operation Level PV/SP (Display 1) C PV/SP (Display 2)
100
PV/SP/MV
25
50.0
100
sp0
PV/SP/Multi-SP
25
Related Parameters
See
Input type: Page 200, Set point upper limit, Set point lower limit: Page 203 (initial setting level) PV/SP display screen selection (advanced function setting level): Page 249
a-m
Auto/Manual Switch
The Event Input Assignment 1 and 2 parameters must not be set to Auto/ Manual and the Auto/Manual Select Addition parameter must be set to ON. The control must be set to 2-PID control.
This parameter switches the Controller between automatic and manual modes.
Operation
If the O Key is pressed for at least 3 seconds when the Auto/Manual Switch parameter is displayed, the manual mode will be entered and the manual control level will be displayed. This parameter will not be displayed if an event input is set to MANU (auto/manual). Related Parameters
See
PID ON/OFF (initial setting level): Page 204 Auto/manual select addition (advanced function setting level): Page 234
166
Operation Level
Section 5-3
m-sp
To use the multi-SP function, preset the four set points (SP 0 to 3) in the adjustment level, and then switch the set point either by operating the keys or by using external input signals (event inputs).
Function
sp-m
A ramp is used to restrict the change width of the set point as a rate of change. This parameter is displayed when a set value is input for the SP Ramp Set Value parameter (adjustment level). When not in ramp operation, the set point will be the same as the one displayed for the Process Value/Set Point parameter.
Monitor range SP: SP lower limit to SP upper limit Unit EU
Monitor
Related Parameters
See
Process value/set point (operation level): Page 165 SP ramp set value (adjustment level): Page 193 Set point upper limit, Set point lower limit (initial setting level): Page 203
167
Operation Level
Section 5-3
ct1
Heater burnout, HS alarm, and heater overcurrent detection must be supported. Alarm 1 must be assigned. The Heater Burnout Detection or Heater Overcurrent Use parameter must be set to ON.
This parameter measures the heater current from the CT input used for detecting heater burnout.
Function
This parameter measures and displays the heater current value. Heater burnouts and heater overcurrent are not detected if the control output (heating) ON time is 100 ms or less.
Monitor range 0.0 to 55.0 Unit A
Monitor
ffff is displayed when 55.0 A is exceeded. If a heater burnout detection 1 or heater overcurrent detection 1 alarm is output, the HA indicator will light and the No. 1 display for the heater current 1 value monitor will flash. Related Parameters
See
Heater burnout detection 1, Heater burnout detection 2 (adjustment level): Pages 181, and 183 HB ON/OFF (advanced function setting level): Page 222 Heater overcurrent detection 1, Heater overcurrent detection 2 (adjustment level): Pages 181, and 183 Heater overcurrent use (advanced function setting level): Page 246 Error Displays ct1: Page 283
168
Operation Level
Section 5-3
ct2
Heater burnout, HS alarm, and heater overcurrent detection must be supported (two CTs). Alarm 1 must be assigned. The Heater Burnout Detection or Heater Overcurrent Use parameter must be set to ON.
This parameter measures the heater current from the CT input used for detecting heater burnout.
Function
This parameter measures and displays the heater current value. Heater burnouts and heater overcurrent are not detected if the control output (heating) ON time is 100 ms or less.
Monitor range 0.0 to 55.0 Unit A
Monitor
ffff is displayed when 55.0 A is exceeded. If a heater burnout detection 2 or heater overcurrent detection 2 alarm is output, the HA indicator will light and the No. 1 display for the heater current 2 value monitor will flash. Related Parameters
See
Heater burnout detection 1, Heater burnout detection 2 (adjustment level): Pages 181, and 183 HB ON/OFF (advanced function setting level): Page 222 Heater overcurrent detection 1, Heater overcurrent detection 2 (adjustment level): Pages 181, and 183 Heater overcurrent use (advanced function setting level): Page 246 Error Displays ct2: Page 283
169
Operation Level
Section 5-3
lcr1
Heater burnout, HS alarms, and heater overcurrent detection must be supported. Alarm 1 must be assigned. The HS Alarm Use parameter must be set to ON.
This parameter measures the heater current from the CT input used for detecting SSR short-circuits.
Function
The heater current is measured and the leakage current 1 monitor is displayed. HS alarms are not detected if the control output (heating) OFF time is 100 ms or less.
Monitor range 0.0 to 55.0 Unit A
Monitor
ffff is displayed when 55.0 A is exceeded. If an HS alarm 1 alarm is output, the HA indicator will light and the No. 1 display for the leakage current 1 monitor will flash. Related Parameters
See
HS alarm 1, HS alarm 2 (adjustment level): Page 184 Failure detection (advanced function setting level): Page 235 Error Displays lcr1: Page 283
Heater burnout, HS alarms, and heater overcurrent detection must be supported (two CTs). Alarm 1 must be assigned. The HS Alarm Use parameter must be set to ON.
lcr2
This parameter measures the heater current from the CT input used for detecting SSR short-circuits.
Function
This parameter measures and displays the heater current value. HS alarms are not detected if the control output (heating) OFF time is 100 ms or less.
Monitor range 0.0 to 55.0 Unit A
Monitor
ffff is displayed when 55.0 A is exceeded. If an HS alarm 2 alarm is output, the HA indicator will light and the No. 1 display for the leakage current 2 monitor will flash. Related Parameters
See
HS alarm 1, HS alarm 2 (adjustment level): Page 184 HS alarm use (advanced function setting level): Page 235 Error Displays lcr2: Page 283
170
Operation Level
Section 5-3
prst
Program Start
The RUN/STOP status will automatically switch to RUN when this parameter is set to STRT. The simple program will stop when this parameter is set to RSET. This parameter will function as a monitor display for the start/stop status of the simple program if an event input is selected to start the simple program.
Setting range Stops the simpler program. Starts the simpler program. Default rset
Operation
RSET STRT
Related Parameters
See
Soak time remain: Page 171, RUN/STOP: Page 172 (operation level) Soak time, Wait band (adjustment level): Page 191 Program pattern (initial setting level): Page 205 Soak time unit (advanced function setting level): Page 243
The Program Pattern parameter must not be set to OFF.
sktr
This parameter measures and displays the remaining time of the soak time for the simple program function.
Function
Monitor range 0 to 9999 Unit min or h
Monitor
Related Parameters
See
Program start (operation level): Page 171 Soak time, Wait band (adjustment level): Page 191 Program pattern (initial setting level): Page 205 Soak time unit (advanced function setting level): Page 243
171
Operation Level
Section 5-3
r-s
RUN/STOP
The Event Input Assignment 1 and 2 parameters must not be set to RUN/ STOP.
This parameter starts and stops the control operation. When run (RUN) is selected, control is started. When stop (STOP) is selected, control is stopped. The STOP indicator will light when control.
Operation
The default is run. This parameter will not be displayed if an event input is set to RUN/STOP.
See
al-1
Alarm Value 1
This parameter is set to one of the input values X in the alarm type list. This parameter sets the alarm value for alarm 1.
Function
During temperature input, the decimal point position depends on the currently selected sensor, and during analog input it depends on the Decimal Point parameter setting.
Setting range 1999 to 9999 Unit EU 0 Default
Setting
Related Parameters
See
Input type: Page 200, Scaling upper limit, Scaling lower limit, Decimal point (initial setting level): Page 202 (initial setting level) Alarm 1 type (initial setting level): Page 207 Standby sequence reset: Page 221, Auxiliary output * open in alarm: Page 222, Alarm 1 hysteresis: Page 209, Alarm 1 latch: Page 227 (advanced function setting level)
172
Operation Level
Section 5-3
al-2
Alarm Value 2
This parameter is set to one of the input values X in the alarm type list. This parameter sets the alarm value for alarm 2.
Function
During temperature input, the decimal point position depends on the currently selected sensor, and during analog input it depends on the Decimal Point parameter setting.
Setting range 1999 to 9999 Unit EU 0 Default
Setting
Related Parameters
See
Input type: Page 200, Scaling upper limit, Scaling lower limit, Decimal point (initial setting level): Page 202 (initial setting level) Alarm 2 type (initial setting level): Page 209 Standby sequence reset: Page 221, Auxiliary output * open in alarm: Page 222, Alarm 2 hysteresis: Page 209, Alarm 2 latch: Page 227 (advanced function setting level)
Alarm 3 must be assigned. The alarm 3 type must not be 0, 1, 4, 5, or 12.
al-3
Alarm Value 3
This parameter is set to one of the input values X in the alarm type list. This parameter sets the alarm value for alarm 3.
Function
During temperature input, the decimal point position depends on the currently selected sensor, and during analog input it depends on the Decimal Point parameter setting.
Setting range 1999 to 9999 Unit EU 0 Default
Setting
Related Parameters
See
Input type: Page 200, Scaling upper limit, Scaling lower limit, Decimal point (initial setting level): Page 202 (initial setting level) Alarm 3 type (initial setting level): Page 210 Standby sequence reset: Page 221, Auxiliary output * open in alarm: Page 222, Alarm 3 hysteresis: Page 209, Alarm 3 latch: Page 227 (advanced function setting level)
173
Operation Level
Section 5-3
al1h al1l
These parameters independently set the alarm value upper and lower limits when the mode for setting the upper and lower limits is selected for the Alarm 1 Type parameter (initial setting level). This parameter sets the upper and lower limit values of alarm 1.
Function
During temperature input, the decimal point position depends on the currently selected sensor, and during analog input it depends on the Decimal Point parameter setting.
Setting range 1999 to 9999 Unit EU 0 Default
Setting
Related Parameters
See
Input type: Page 200, Scaling upper limit, Scaling lower limit, Decimal point: Page 202, Alarm 1 type: Page 207 (initial setting level), Standby sequence reset: Page 221, Auxiliary output * open in alarm: Page 222, Alarm 1 hysteresis: Page 209, Alarm 1 latch: Page 227 (advanced function setting level
al2h al2l
These parameters independently set the alarm value upper and lower limits when the mode for setting the upper and lower limits is selected for the Alarm 2 Type parameter (initial setting level). This parameter sets the upper and lower limit values of alarm 2.
Function
During temperature input, the decimal point position depends on the currently selected sensor, and during analog input it depends on the Decimal Point parameter setting.
Setting range 1999 to 9999 Unit EU 0 Default
Setting
Related Parameters
See
Input type: Page 200, Scaling upper limit, Scaling lower limit, Decimal point: Page 202, Alarm 2 type: Page 209 (initial setting level), Standby sequence reset: Page 221, Auxiliary output * open in alarm: Page 222, Alarm 2 hysteresis: Page 209, Alarm 2 latch: Page 227 (advanced function setting level)
174
Operation Level
Section 5-3
al3h al3l
These parameters independently set the alarm value upper and lower limits when the mode for setting the upper and lower limits is selected for the Alarm 3 Type parameter (initial setting level). This parameter sets the upper and lower limit values of alarm 3.
Function
During temperature input, the decimal point position depends on the currently selected sensor, and during analog input it depends on the Decimal Point parameter setting.
Setting range 1999 to 9999 Unit EU 0 Default
Setting
Related Parameters
See
Input type: Page 200, Scaling upper limit, Scaling lower limit, Decimal point: Page 202, Alarm 3 type: Page 210 (initial setting level), Standby sequence reset: Page 221, Auxiliary output * open in alarm: Page 222, Alarm 3 hysteresis: Page 209, Alarm 3 latch: Page 227 (advanced function setting level)
The MV Display parameter must be set to ON.
MV Monitor (Heating)
This parameter is used to check the manipulated variable for the heating control output during operation. This parameter cannot be set.
Function
During standard control, the manipulated variable is monitored. During heating/cooling control, the manipulated variables on the control output (heating) is monitored. The default is OFF and the manipulated variable is not displayed.
Control Standard Heating/cooling Monitor range 5.0 to 105.0 0.0 to 105.0 Unit % %
Monitor
Related Parameters
See
175
Operation Level
Section 5-3
c-o
MV Monitor (Cooling)
The control system must be set to heating/cooling control. The MV Display parameter must be set to ON.
This parameter is used to check the manipulated variable for the cooling control output during operation. This parameter cannot be set.
Function
During heating/cooling control, the manipulated variable on the control output (cooling) is monitored. The default is OFF and the manipulated variable is not displayed.
Control Heating/cooling Monitor range 0.0 to 105.0 Unit %
Monitor
Related Parameters
See
Standard or heating/cooling (initial setting level): Page 204 MV display (advanced function setting level): Page 227
176
Adjustment Level
Section 5-4
5-4
Adjustment Level
This level is for executing AT (auto-tuning) and other operations, and for set control parameters. This level provides the basic Controller parameters for PID control (proportional band, integral time, derivative time) and heating/cooling control.
Power ON
Operation Level
Adjustment Level
Press the O Key less than 1 s.
Control in progress
To move to the adjustment level from the operation level, press the O Key once. The set points 0 to 3 in the adjustment level are the set values for switching the set point during multi-SP input. The following parameters are displayed for Controllers with CT Inputs: Heater current monitors, Leakage current monitors, heater burnout detections, HS alarms, and heater overcurrent detections. Adjustment level parameters can be changed after setting the Operation/ Adjustment Protect parameter to 0. Displays and changing levels are not possible if the Operation/Adjustment Protect parameter is set to 1 to 3. Protection is set in the protect level.
177
Adjustment Level
Section 5-4
Adjustment Level
Page
Page
C
Page
C
l.adj
M
179
sp-0 SP 0
0 M 0 M 0 M 0 M
186
off M
at AT Execute/Cancel
179 180
C
186
C
cmwt Communications
off Writing M
186
C
180
C
186 186
C
181
C
181
C
mv-s MV at Stop
0.0 M 0.0 M
233 M
40 M 1.00 M
hs2 HS Alarm 2
50.0 M
194
178
Adjustment Level
Section 5-4
l.adj
Function
at
AT Execute/Cancel
This parameter executes auto-tuning (AT). The MV is forcibly increased and decreased around the set point to find the characteristics of the control object. From the results, the PID constants are automatically set in the Proportional Band (P), Integral Time (I), and Derivative Time (D) parameters. Both 100% AT and 40% AT are supported for AT. Only 100% AT can be executed for heating and cooling control. This parameter will not be displayed when either 100% or 40% AT execute/cancel is set to be executed using an event input.
Setting rage OFF: AT Cancel AT-2: 100%AT Execute AT-1: 40%AT Execute Default OFF
Function
Operation
This parameter is normally off. Press the U Key and select at-2 or at1 to execute AT. AT cannot be executed when control is stopped or during ON/OFF control. When AT execution ends, the parameter setting automatically returns to off. Related Parameters
See
Proportional band, Integral time, Derivative time (adjustment level): Page 188 PID ON/OFF (initial setting level): Page 204
179
Adjustment Level
Section 5-4
cmwt
Communications Writing
Communications must be supported. The Event Input Assignments 1 and 2 parameters must not be set to enable communications writing.
This parameter enables/disables writing of parameters to the E5CN from the host (personal computer) using communications.
Function
This parameter is not displayed if communications write enable/disable is set for execution using an event input assignment 1 and 2. ON: Writing enabled
See
MB command logic switching (advanced function setting level): Page 229 Communications Unit No., Communications baud rate, Communications data length, Communications parity, Communications stop bits (communications setting level): Page 255
Heater burnout, HS alarms, and heater overcurrent detection must be supported. Alarm 1 must be assigned. The HB ON/OFF parameter or Heater Overcurrent Use parameter must be set to ON.
ct1
This parameter measures the heater current from the CT input used for detecting heater burnout. This parameter measures and displays the heater current value.
Function
Heater burnouts or heater overcurrent are not detected if the control output (heating) ON time is 100 ms or less.
Monitor range 0.0 to 55.0 Unit A
Monitor
ffff is displayed when 55.0 A is exceeded. If a heater burnout detection 1 or heater overcurrent detection 1 alarm is output, the HA indicator will light and the No. 1 display for the heater current 1 value monitor will flash. Related Parameters
See
Heater burnout detection 1, Heater burnout detection 2 (adjustment level): Pages 181, and 183 HB ON/OFF (advanced function setting level): Page 222 Heater overcurrent detection 1, Heater overcurrent detection 2 (adjustment level): Pages 181, and 183 Heater overcurrent use (advanced function setting level): Page 246 Error displays ct1: Page 283
180
Adjustment Level
Section 5-4
hb1
Heater burnout, HS alarms, and heater overcurrent detection must be supported. Alarm 1 must be assigned. The HB ON/OFF parameter must be set to ON.
This parameter sets the current for the heater burnout alarm to be output. The heater burnout alarm is output when the heater current value falls below the setting of this parameter.
Function
When the set value is 0.0, the heater burnout alarm output is turned OFF. When the set value is 50.0, the heater burnout alarm output is turned ON.
Setting range 0.0 to 50.0 Unit A Default 0.0
Setting
Related Parameters
See
Heater current 1 value monitor (adjustment level): Page 180 Heater burnout detection, Heater burnout latch, Heater burnout hysteresis (advanced function setting level): Page 222
Heater burnout, HS alarms, and heater overcurrent detection must be supported. Alarm 1 must be assigned. The Heater Overcurrent Use ON/ OFF parameter must be set to ON.
oc1
This parameter sets the current value for heater overcurrent alarm outputs. A heater overcurrent alarm is output when the heater current exceeds the value set for this parameter.
Function
When the set value is 50.0, the heater overcurrent alarm is turned OFF. When the set value is 0.0, the heater overcurrent alarm is turned ON.
Setting range 0.0 to 50.0 Unit A Default 50.0
Setting
Related Parameters
See
Heater current 1 value monitor (adjustment level): Page 180 Heater overcurrent use, Heater overcurrent latch, Heater overcurrent hysteresis (advanced function setting level): Page 222
181
Adjustment Level
Section 5-4
ct2
Heater burnout, HS alarms, and heater overcurrent detection must be supported (two CTs). Alarm 1 must be assigned. The HB ON/OFF or Heater Overcurrent Use parameter must be set to ON.
This parameter measures the heater current from the CT input used for detecting heater burnout. This parameter measures and displays the heater current value.
Function
Heater burnouts and heater overcurrent are not detected if the control output (heating) ON time is 100 ms or less.
Monitor range 0.0 to 55.0 Unit A
Monitor
ffff is displayed when 55.0 A is exceeded. If a heater burnout detection 2 or heater overcurrent detection 2 alarm is output, the HA indicator will light and the No. 1 display for the heater current 2 value monitor will flash. Related Parameters
See
Heater burnout detection 1, Heater burnout detection 2 (adjustment level): Pages 181, and 183 HB ON/OFF (advanced function setting level): Page 222 Heater overcurrent detection 1, Heater overcurrent detection 2 (adjustment level): Pages 181, and 183 Heater overcurrent use (advanced function setting level): Page 246 Error Displays ct2: Page 283
182
Adjustment Level
Section 5-4
hb2
Heater burnout, HS alarms, and heater overcurrent detection must be supported (two CTs). Alarm 1 must be assigned. The HB ON/OFF parameter must be set to ON.
This parameter sets the current for the heater burnout alarm to be output. The heater burnout alarm is output when the heater current value falls below the setting of this parameter.
Function
When the set value is 0.0, the heater burnout alarm output is turned OFF. When the set value is 50.0, the heater burnout alarm output is turned ON.
Setting range 0.0 to 50.0 Unit A Default 0.0
Setting
Related Parameters
See
oc2
Heater burnout, HS alarms, and heater overcurrent detection must be supported (two CTs). Alarm 1 must be assigned. The Heater Overcurrent Use parameter must be set to ON.
This parameter sets the current value for heater overcurrent alarm outputs.
Function
A heater overcurrent alarm is output when the heater current exceeds the value set for this parameter. When the set value is 50.0, the heater overcurrent alarm is turned OFF. When the set value is 0.0, the heater overcurrent alarm is turned turn ON.
Setting range 0.0 to 50.0 Unit A Default 50.0
Setting
Related Parameters
See
Heater current 2 value monitor (adjustment level): Page 180 Heater overcurrent use, Heater overcurrent latch, Heater overcurrent hysteresis (advanced function setting level): Page 222
183
Adjustment Level
Section 5-4
lcr1
Heater burnout, HS alarms, and heater overcurrent detection must be supported. Alarm 1 must be assigned. The HS Alarm parameter must be set to ON.
This parameter measures the heater current from the CT input used for detecting SSR short-circuits. This parameter measures and displays the heater current when the heater is OFF.
Function
HS alarms are not detected if the control output (heating) OFF time is 100 ms or less.
Monitor range 0.0 to 55.0 Unit A
Monitor
ffff is displayed when 55.0 A is exceeded. If an HS alarm 1 alarm is output, the HA indicator will light and the No. 1 display for the leakage current 1 monitor will flash. Related Parameters
See
HS alarm 1, HS alarm 2 (adjustment level): Page 184 HS alarm use (advanced function setting level): Page 235 Error Displays lcr1: Page 283
Heater burnout, HS alarms, and heater overcurrent detection must be supported. Alarm 1 must be assigned. The HS Alarm parameter must be set to ON.
hs1
HS Alarm 1
An HS alarm is output when the leakage current value exceeds the setting of this parameter. When the set value is 50.0, the HS alarm output is turned OFF. When the set value is 0.0, the HS alarm output is turned ON.
Setting range 0.0 to 50.0 Unit A Default 50.0
Setting
Related Parameters
See
Leakage current 1 monitor (adjustment level): Page 184 HS alarm, HS alarm latch, HS alarm hysteresis (advanced function setting level): Page 235
184
Adjustment Level
Section 5-4
lcr2
Heater burnout, HS alarms, and heater overcurrent detection must be supported (two CTs). Alarm 1 must be assigned. The HS Alarm parameter must be set to ON.
This parameter measures the heater current from the CT input used for detecting SSR short-circuits. This parameter measures and displays the heater current value.
Function
HS alarms are not detected if the control output (heating) OFF time is 100 ms or less.
Monitor range 0.0 to 55.0 Unit A
Monitor
ffff is displayed when 55.0 A is exceeded. If an HS alarm 2 alarm is output, the HA indicator will light and the No. 1 display for the leakage current 2 monitor will flash. Related Parameters
See
HS alarm 1, HS alarm 2 (adjustment level): Page 184 HS alarm use (advanced function setting level): Page 235 Error Displays lcr2: Page 283
Heater burnout, HS alarms, and heater overcurrent detection must be supported (two CTs). Alarm 1 must be assigned. The HS Alarm parameter must be set to ON.
hs2
HS Alarm 2
This parameter sets the current for the HS alarm to be output. An HS alarm is output when the leakage current value exceeds the setting of this parameter.
Function
When the set value is 50.0, the HS alarm output is turned OFF. When the set value is 0.0, the HS alarm output will turn ON.
Setting range 0.0 to 50.0 Unit A Default 50.0
Setting
Related Parameters
See
Leakage current 2 monitor (adjustment level): Page 185 HS alarm use, HS alarm latch, HS alarm hysteresis (advanced function setting level): Page 235
185
Adjustment Level
Section 5-4
SP 0 SP 1 SP 2 SP 3
The Number of Multi-SP Uses parameter must be set to 1 or 2. The Multi-SP Uses parameter must be set to ON.
These parameters set the set points when the multi-SP function is used. The values set in these parameters can be selected by operating the keys on the front panel or by using event inputs.
Function
When the set point has been changed, the set value of the set point (0 to 3) selected by the multi-SP inputs is also changed to the same value. The decimal point position depends on the selected sensor. During analog input, it depends on the Decimal Point parameter setting.
Setting range SP lower limit to SP upper limit Unit EU 0 Default
Setting
Related Parameters
See
Process value/set point (operation level): Page 165 Input type (initial setting level): Page 200 Number of multi-SP uses: Page 213, Event input assignment 1 and 2 (initial setting level): Page 216, Multi-SP uses: Page 220 (advanced function setting level)
The Input Type parameter must be set for a thermocouple or resistance thermometer, and the Input Shift Type parameter must be set to a one-point shift.
ins
Sometimes an error occurs between the set point and the actual temperature. To offset this, a compensated value can be obtained by adding an input shift value to the input. The compensated value is displayed as the measurement value and used for control. The entire input range is shifted by a fixed rate (1-point shift). If the input shift value is set to 1C, control will be performed for a value 1C lower than the measured temperature.
Function
Setting
Unit C or F
Default 0.0
Related Parameters
See
Input type (initial setting level): Page 200 Input shift type (advanced function setting level): Page 233
186
Adjustment Level
Section 5-4
insh insl
Upper-limit Temperature Input Shift Value Lower-limit Temperature Input Shift Value
The Input Type parameter must be set for a thermocouple or resistance thermometer and the Input Shift Type parameter must be set to a 2-point shift, or the Input Type parameter must be set for an infrared sensor.
These parameters are used to shift the input temperature at two points: an upper-limit temperature and a lower-limit temperature (as opposed to the Temperature Input Shift parameter, which shifts the input temperature by setting the shift for only one point). A 2-point shift enables more accurate offset of the input range compared with a 1-point shift if the input shift values at the upper and lower limits differ. This parameter sets input shift values for the upper and lower limits (2-point shift) of the input range.
Function
Setting range 199.9 to 999.9 Unit C or F Default 0.0
Setting
Related Parameters
See
Input type (initial setting level): Page 200 Input shift type (advanced function setting level): Page 233
187
Adjustment Level
Section 5-4
p i d
These parameters set PID control constants. PID constants are automatically set when AT or ST is executed. P action: Refers to control in which the MV is proportional to the deviation (control error).
Function
I action: Refers to a control action that is proportional to the time integral of the deviation. With proportional control, there is normally an offset (control error). Proportional action is thus used in combination with integral action. As time passes, this control error disappears, and the control temperature (process value) comes to agree with the set point. D action: Refers to a control action that is proportional to the time derivative of the control error. The proportional control and integral control correct for errors in the control result, and thus the control system is late in responding to sudden changes in temperature. The derivative action increases the MV in proportion to the slope of the change in the temperature as a corrective action.
Parameter name Proportional Band Models Controllers with Thermocouple/ Resistance Thermometer Multiinputs Controllers with Analog Inputs Setting range 0.1 to 999.9 Unit Default 8.0
Setting
C or F (See note 1.) %FS Second 0 to 3999 Second 0.0 to 999.9 Second
Note
(1) Set None as the unit for Controllers with Analog Inputs. (2) If the settings for RT (robust tuning) are changed, the proportional band (P), integral time (I), and derivative time (D) will be initiated. Related Parameters
See
188
Adjustment Level
Section 5-4
c-sc
Cooling Coefficient
If the heating characteristics and cooling characteristics of the control object are very different and good control characteristics cannot be achieved with the same PID constants, the cooling coefficient can be used to adjust the proportional band (P) for the control output assigned to the cooling side. In heating/cooling control, the proportional band P for the cooling control output is calculated using the following formula to set the cooling coefficient: Cooling control output side P = Cooling coefficient P (proportional band) When the Automatic Cooling Coefficient Adjustment parameter is set to ON, the cooling coefficient is set automatically when AT is executed. If there is strong non-linear gain for the cooling characteristics, however, it may not be possible to obtain the optimum cooling coefficient at the Controller.
Setting range 0.01 to 99.99 Unit None Default 1.00
Function
Setting
Related Parameters
See
Proportional band (adjustment level): Page 188 Automatic cooling coefficient adjustment (advanced function setting level): Page 245
c-db
Dead Band
This parameter sets the output dead band width for heating/cooling control. A negative setting sets an overlapping band. This parameter sets an area in which the control output is 0 centering around the set point for a heating/cooling control.
Function
During temperature input, the decimal point position depends on the currently selected sensor, and during analog input it depends on the Decimal Point parameter setting.
Model Controllers with Thermocouple/Resistance Thermometer Universal Inputs Controllers with Analog Inputs Setting range 199.9 to 999.9 19.99 to 99.99 Unit C or F (See note.) %FS Default 0.0 0.00
Setting
Note
189
Adjustment Level
Section 5-4
of-r
The control must be standard control and 2-PID control. The Integral Time parameter must be set to 0.
This parameter sets the required manipulated variable to remove offset during stabilization of P or PD control.
Function
Setting range 0.0 to 100.0 Unit % Default 50.0
Setting
Related Parameters
See
Integral time (adjustment level): Page 188 PID ON/OFF (initial setting level): Page 204
hys chys
The control must be ON/OFF control. For the Hysteresis (Cooling) parameter, the control must be heating/cooling control.
This parameter sets the hysteresis for ensuring stable operation at the ON/ OFF switching point. For standard control, use the Hysteresis (Heating) parameter. The Hysteresis (Cooling) parameter cannot be used.
Function
For heating/cooling control, the hysteresis can be set independently for heating/cooling. The Hysteresis (Heating) parameter is used for the heating side, and the Hysteresis (Cooling) parameter is used for the cooling side.
Parameter name Hysteresis (Heating) Hysteresis (Cooling) Model Controllers with Thermocouple/Resistance Thermometer Universal Inputs Controllers with Analog Inputs Controllers with Thermocouple/Resistance Thermometer Universal Inputs Controllers with Analog Inputs Setting range 0.1 to 999.9 0.01 to 99.99 0.1 to 999.9 0.01 o 99.99 Unit C or F (See note.) %FS C or F (See note.) %FS Default 1.0 0.10 1.0 0.10
Setting
Note
Set None as the unit for Controllers with Analog Inputs. Related Parameters
See
190
Adjustment Level
Section 5-4
soak
Soak Time
This parameter sets the time for the control operation when using the simple program function.
Function
Setting range 1 to 9999 Unit min or h Default 1
Setting
Related Parameters
See
Program start, Soak time remain (operation level): Page 171 Wait band (adjustment level): Page 191 Program pattern (initial setting level): Page 205 Soak time unit (advanced function setting level): Page 243
The Program Pattern parameter must not be set to OFF.
wt-b
Wait Band
This parameter sets the stable band within which the soak time is measured for the simple program function.
Function
Model Controllers with Thermocouple/Resistance Thermometer Universal Inputs Controllers with Analog Inputs Setting range OFF or 0.1 to 999.9 OFF or 0.01 to 99.99 Unit C or F (See note.) %FS Default off
Setting
Note
Set None as the unit for Controllers with Analog Inputs. Related Parameters
See
Program start, Soak time remain (operation level): Page 171 Soak time (adjustment level): Page 191 Program pattern (initial setting level): Page 205 Soak time unit (advanced function setting level): Page 243
191
Adjustment Level
Section 5-4
mv-s
MV at Stop
The control must be set to 2-PID control. The MV at Stop and Error Addition parameter must be ON.
This parameter sets the MV to use when the RUN/STOP status changes from RUN to STOP.
Function
Setting range 5.0 to 105.0 for standard control 105.0 to 105.0 (heating/cooling control) Unit % Default 0.0
Setting
Related Parameters
See
RUN/STOP (operation level): Page 172 MV at stop and error addition (advanced function setting level): Page 233
The control must be set to 2-PID control. The MV at Stop and Error Addition parameter must be ON.
mv-e
MV at PV Error
Setting
Related Parameters
See
MV at stop and error addition (advanced function setting level): Page 233
192
Adjustment Level
Section 5-4
sprt
This parameter sets the rate of change during SP ramp operation. Set the maximum permissible change width per unit of time as the SP ramp set value. The SP ramp function is disabled if this parameter is set to OFF.
Function
During temperature input, the decimal point position of the SP ramp set value is dependent on the currently selected sensor, and during analog input it is dependent on scaling.
Setting range OFF or 1 to 9999 Unit EU/s, EU/minute, or EU/h Default off
Setting
Related Parameters
See
Input type: Page 200, Scaling upper limit, Scaling lower limit, Decimal point (initial setting level): Page 202, ST: Page 205 (initial setting level) SP ramp time unit (advanced function setting level): Page 220
ol-h ol-l
The control must be set to 2-PID control. The ST parameter must be set to OFF.
Function
The MV Upper Limit and MV Lower Limit parameters set the upper and lower limits of the manipulated variable. When the calculated manipulated variable exceeds the upper or lower limit value, the upper or lower limit value will be the output level. MV Upper Limit The setting ranges during standard control and heating/cooling control are different.
Control method Standard Heating/cooling Setting range MV lower limit + 0.1 to 105.0 0.0 to 105.0 Unit % Default 105.0
Setting
MV Lower Limit The setting ranges during standard control and heating/cooling control are different. The manipulated variable for the cooling control output side during heating/cooling control is expressed as a negative value.
Control method Standard Heating/cooling Setting range 5.0 to MV upper limit 0.1 105.0 to 0.0 Unit % Default 5.0 105.0
Related Parameters
See
PID ON/OFF: Page 204, ST: Page 205 (initial setting level)
193
Adjustment Level
Section 5-4
orl
Function
The MV Change Rate Limit parameter sets the maximum allowable variation in the MV per second. If the change in the MV exceeds this setting, the MV will be changed by the MV change rate limit until the calculated value is reached. If the limit is set to 0.0, this function will be disabled. The MV Change Rate Limit parameter will not operate in the following situations. In manual mode During ST execution (Cannot be set when ST is ON.) During AT execution During ON/OFF control While stopped (MV output during STOP) During MV output when error occurs
Setting range 0.0 to 100.0 Unit %/s Default 0.0
Setting
Related Parameters
See
sqrp
The input type must be an analog input, and the Extraction of Square Root Enable parameter must be set to ON.
This parameter sets the extraction of square root low-cut point used for the inputs. The data after extracting the square root is shown below.
Function
The low-cut point is used for extracting the square root for flowrate sensors.
Operation result
100% FS
Setting
Unit %
Default 0.0
194
Adjustment Level
Related Parameters
Section 5-4
See
195
Section 5-5
5-5
Power ON
Operation Level
Adjustment Level
PF Key
PF Key
Control in progress
The PF Setting parameter must be set to PFDP, and the Monitor/Setting Item 1 to 5 parameters must not be set to OFF.
Function
When the PF Key is set to display monitor/setting items, pressing the PF Key will display in order the contents of the Monitor/Setting Item 1 to 5 parameters. The contents of these parameters are shown in the following table. For the setting (monitor) ranges, refer to the applicable parameters.
Set value 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Setting Disabled PV/SP/Multi-SP PV/SP/MV PV/SP /Soak time remain Proportional band (P) Integral time (I) Derivative time (D) Alarm value 1 Alarm value upper limit 1 Alarm value lower limit 1 Alarm value 2 Alarm value upper limit 2 Alarm value lower limit 2 Alarm value 3 Alarm value upper limit 3 Alarm value lower limit 3 Remarks Monitor/Setting Can be set. (SP) Can be set. (SP) Can be set. (SP) Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Symbol --------p i d al-1 al1h al1l al-2 al2h al2l al-3 al3h al3l
Related Parameters
See
PF setting (advanced function setting level): Page 247 Monitor/setting items 1 to 5 (advanced function setting level): Page 248
196
Section 5-6
5-6
Operation Level
Adjustment Level
Press the O Key for at least 1 s.
Press the PF Key for at least 1 s or the O Key for at least 1 s. (See note.)
a-m
Manual Control Level Note: When the PF Setting parameter is set to A-M for a Controller that has a PF Key (E5AN/EN).
To move from the operation level to the manual control level, press the O Key for at least three seconds with the Auto/Manual Switch parameter displayed. In addition, this operation can be performed using the PF Key by setting the PF Key parameter (advanced function setting level) to A-M (Auto/Manual). For details on the setting method, refer to 4-13 Performing Manual Control. This setting cannot be made during ON/OFF operation. The MANU indicator will light during manual control. It is not possible to move to any displays except for the PV/MV parameter during manual operation. To return to the operation level, press the O Key or the PF Key in the manual control level for at least one second.
Function
100
MANU
25
50.0
25
50.0
MANU
C
MANU
25
50.0
PV/SP/Manual MV
PV/Manual MV
Process value
Set point
Monitor range Temperature: According to indication range for each sensor. Analog: Scaling lower limit 5% FS to Scaling upper limit +5% FS (Refer to page 303.) SP lower limit to SP upper limit
Unit EU
EU
197
Section 5-6
Unit 5.0 to 105.0 (See note.) 105.0 to 105.0 (See note.) %
Note
When the Manual MV Limit Enable parameter is set to ON, the setting range will be the MV lower limit to the MV upper limit. Related Parameters
See
198
Section 5-7
5-7
Operation Level
Press the O Key for at least 1 s; display will flash.
25
100
Control stops.
To move from the operation level to the initial setting level, press the O Key for at least three seconds with any parameter displayed except for the Auto/ Manual Switch parameter. The initial setting level is not displayed when the Initial Setting/Communications Protect parameter is set to 2. It can be used when the Initial Setting/Communications Protect parameter is set to 0 or 1. If the Input Type parameter is set for an analog input, the following parameters will be set: Scaling upper limit, Scaling lower limit, and Decimal point.
199
Section 5-7
212
in-l dp
206 207
213
Decimal Point
alt1
2 M 0.2
Alarm 1 Type
202
209 209
216 217
209
PIDON/OFF
alt3
2 M 02 M
Alarm 3 Type
210
in-t
Input Type
This parameter sets the type of sensor.
Function
When this parameter is changed, the set point limiter is changed to the defaults. If the limiter must be specified, set the SP Upper Limit and SP Lower Limit parameters (initial setting level) again. Set one of the set values from the following table. The defaults are as follows: Controllers with Thermocouple/Resistance Thermometer Universal Inputs: 5 (K thermocouple) Controllers with Analog Inputs: 0 (current input, 4 to 20 mA) If a platinum resistance thermometer is mistakenly connected while a setting for other than a platinum resistance thermometer is in effect, S.ERR will be displayed. To clear the S.ERR display, check the wiring and then cycle the power.
Setting
200
Section 5-7
Input temperature range 200 to 850 (C)/300 to 1,500 (F) 199.9 to 500.0 (C)/199.9 to 900.0 (F) 0.0 to 100.0 (C)/0.0 to 210.0 (F) 199.9 to 500.0 (C)/199.9 to 900.0 (F) 0.0 to 100.0 (C)/0.0 to 210.0 (F) 200 to 1,300 (C)/300 to 2,300 (F) 20.0 to 500.0 (C)/0.0 to 900.0 (F) 100 to 850 (C)/100 to 1,500 (F) 20.0 to 400.0 (C)/0.0 to 750.0 (F) 200 to 400 (C)/300 to 700 (F) 199.9 to 400.0 (C)/199.9 to 700.0 (F) 200 to 600 (C)/300 to 1,100 (F) 100 to 850 (C)/100 to 1,500 (F) 200 to 400 (C)/300 to 700 (F) 199.9 to 400.0 (C)/199.9 to 700.0 (F) 200 to 1,300 (C)/300 to 2,300 (F) 0 to 1,700 (C)/0 to 3,000 (F) 0 to 1,700 (C)/0 to 3,000 (F) 100 to 1,800 (C)/300 to 3,200 (F) 0 to 90 (C)/0 to 190 (F) 0 to 120 (C)/0 to 240 (F) 0 to 165 (C)/0 to 320 (F) 0 to 260 (C)/0 to 500 (F) One of the following ranges depending on the scaling. 1,999 to 9,999 199.9 to 999.9 0 to 2,300 (C)/0 to 3,200 (F) 0 to 1,300 (C)/0 to 2,300 (F) Input temperature range One of the following ranges depending on the scaling. 1,999 to 9,999 199.9 to 999.9 19.99 to 99.99 1.999 to 9.999
Thermocouple
Analog input
Thermocouple
W PLII
24 25
Related Parameters
See
Temperature unit, Set point upper limit, Set point lower limit (initial setting level): Page 202
201
Section 5-7
in-h in-l dp
These parameters can be used when the input type is set for an analog input.
Function
When an analog input is used, scaling is performed. Set the upper limit in the Scaling Upper Limit parameter and the lower limit in the Scaling Lower Limit parameter. The Decimal Point parameter specifies the decimal point position of parameters (set point, etc.) whose unit is EU. Scaling Upper Limit, Scaling Lower Limit
Parameter name Scaling Upper Limit Scaling Lower Limit Setting range Scaling lower limit + 1 to 9999 1999 to scaling upper limit 1 Unit None None Default 100 0
Setting
Decimal Point
Parameter name Decimal Point Model Controllers with Thermocouple/Resistance Thermometer Universal Inputs Controllers with Analog Inputs Settings 0 digits past decimal point 1 digits past decimal point 2 digits past decimal point 3 digits past decimal point Example 1234 123.4 12.34 1.234 Setting range 0 to 1 0 to 3 Default 0 0
Set value 0 1 2 3
Related Parameters
See
d-u
Temperature Unit
Setting
Related Parameters
See
202
Section 5-7
sl-h sl-l
Function
Setting
Related Parameters
See
Input type: Page 200, Temperature unit: Page 202 (initial setting level)
203
Section 5-7
cntl
PID ON/OFF
This parameter selects 2-PID control or ON/OFF control. The auto-tuning and self-tuning functions can be used in 2-PID control.
Function
Setting range pid: 2-PID, onof: ON/OFF Default onof
Setting
Related Parameters
See
AT execute/cancel: Page 179, Manual reset value, Hysteresis (heating), and Hysteresis (cooling): Page 190 (adjustment level) ST stable range (advanced function setting level): Page 224
s-hc
Standard or Heating/Cooling
This parameter selects standard control or heating/cooling control.
Function
When heating/cooling control is selected for the E5CN or E5CN-U, the auxiliary output 2 terminal (SUB2) is assigned as the control output (cooling). When heating/cooling control is selected for the E5AN or E5EN, the auxiliary output 3 terminal (SUB3) is assigned as the control output (cooling). When heating/cooling control is selected for the E5GN, the auxiliary output 1 terminal (SUB1) is assigned as the control output (cooling). Note If standard control is selected, set the Control Output 1 Assignment to o (control output (heating)) for either direct (cooling) or reverse (heating) operation.
Default stnd
Setting
Related Parameters
See
MV monitor (heating): Page 175, MV monitor (cooling): Page 176 (operation level) Cooling coefficient, Dead band: Page 189, Hysteresis (heating), Hysteresis (cooling): Page 190 (adjustment level) Control period (heat), Control period (cool) (initial setting level): Page 206 Control output 1 assignment: Page 238, Control output 2 assignment, Auxiliary output 1 assignment: Page 240, Auxiliary output 2 assignment: Page 241, Auxiliary output 3 assignment: Page 242 (advanced function setting level)
204
Section 5-7
st
ST (self-tuning)
The control must be set to a temperature input, standard control, and 2PID control.
Function
The ST (self-tuning) function executes tuning from the start of program execution to calculate PID constants matched to the control target. When the ST function is in operation, be sure to turn ON the power supply of the load connected to the control output simultaneously with or before starting Controller operation. Auto-tuning can be started during self-tuning.
Parameter name ST Setting range off: ST function OFF, on: ST function ON Unit None Default on
Setting
Related Parameters
See
Input type: Page 200, PID ON/OFF: Page 204 (initial setting level), ST stable range (advanced function setting level): Page 224
ptrn
Program Pattern
This parameter sets the type of control when using the simple program function. If the program pattern is set to off, the simple program will not operate. If the program pattern is set to stop, the RUN/STOP status will change to STOP after the soak time has expired. If the program pattern is set to cont, control will continue in RUN status after the soak time has expired.
Setting range Simple program function turned OFF Go to STOP mode at end of program. Continue in RUN mode at end of program. Default off
Function
Setting
Related Parameters
See
Program start, Soak time remain: Page 171, RUN/STOP: Page 172 (operation level) Soak time, Wait band (adjustment level): Page 191 Soak time unit (advanced function setting level): Page 243
205
Section 5-7
cp
c-cp
The cooling control output and heating control output must be assigned to relay or voltage outputs (for driving SSR). The control must be set to 2-PID control. For the Control Period (Cooling) parameter, the control must be set to heating/cooling control.
These parameters set the output periods. Set the control periods taking the control characteristics and the electrical durability of the relay into consideration.
Function
For standard control, use the Control Period (Heating) parameter. The Control Period (Cooling) parameter cannot be used. When the heating control output is a current output, the Control Period (Heating) parameter cannot be used. For heating/cooling control, the control period can be set independently for heating and cooling. The Control Period (Heating) parameter is used for the heating control output, and the Control Period (Cooling) parameter is used for the cooling control output
Parameter name Control Period (Heating) Control Period (Cooling) Setting range 0.5 or 1 to 99 0.5 or 1 to 99 Unit Second Second Default 20 20
Setting
Related Parameters
See
orev
Direct/Reverse Operation
Direct operation refers to control where the manipulated variable is increased when the process value increases. Alternatively, reverse operation refers to control where the manipulated variable is increased when the process value decreases.
Setting range or-r: Reverse operation, or-d: Direct operation Default or-r
Function
Setting
206
Section 5-7
alt1
Alarm 1 Type
Select one of the following alarm 1 types: Deviation, deviation range, absolute value, LBA, or PV change rate alarm.
Function
Setting
Set value Alarm type Alarm output operation Description of function When alarm value X When alarm value X is positive is negative Output OFF No alarm See note 2. Set the deviation in the set point by L H ON setting the alarm upper limit (H) OFF SP and alarm lower limit (L).
ON OFF X SP X SP L H SP L H SP ON OFF X SP X SP
0 Alarm function OFF 1 (See note Upper- and lower-limit 1.) 2 Upper-limit
Lower-limit
ON OFF
ON OFF
Set the upward deviation in the set point by setting the alarm value (X). Set the downward deviation in the set point by setting the alarm value (X). Set the deviation in the set point by setting the alarm upper limit (H) and alarm lower limit (L). A standby sequence is added to the upper- and lower-limit alarm (1). (See note 6.) A standby sequence is added to the upper-limit alarm (2). (See note 6.) A standby sequence is added to the lower-limit alarm (3). (See note 6.) The alarm will turn ON if the process value is larger than the alarm value (X) regardless of the set point. The alarm will turn ON if the process value is smaller than the alarm value (X) regardless of the set point. A standby sequence is added to the absolute-value upper-limit alarm (8). (See note 6.) A standby sequence is added to the absolute-value lower-limit alarm (9). (See note 6.) Refer to page 118. (See note 7.) Refer to page 72. (See note 8.)
4 (See note Upper- and lower-limit 1.) range 5 (See note Upper- and lower-limit 1.) with standby sequence
ON OFF
See note 3.
ON OFF
See note 4.
See note 5.
6 Upper-limit with standby sequence Lower-limit with standby sequence Absolute-value upperlimit
ON OFF X SP X SP X 0 ON OFF X SP X SP
ON OFF
ON OFF
ON OFF
ON OFF
X 0
Absolute-value lower-limit
ON OFF
X 0
ON OFF
X 0
10
11
Absolute-value upperlimit with standby sequence Absolute-value lower-limit with standby sequence LBA (alarm 1 type only) PV change rate alarm
ON OFF
X 0 X 0
ON OFF
X 0 X 0
ON OFF
ON OFF
12 13
-----
207
Section 5-7
(1) With set values 1, 4 and 5, the upper- and lower- limit values can be set independently for each alarm type, and are expressed as L and H. (2) Set value: 1 (Upper- and lower-limit alarm)
Case 1
L H SP
Case 2
SP L H H > 0, L < 0 |H| > |L|
Case 2
SP L H
SP H L
(4) Set value: 5 (Upper- and lower-limit with standby sequence) For the lower-limit alarms in cases 1 and 2 above, the alarm is normally OFF if upper- and lower-limit hysteresis overlaps. In case 3, the alarm is always OFF. (5) Set value: 5 (The alarm is always OFF if upper- and lower-limit alarm hysteresis with standby sequence overlaps.) (6) Refer to 4-2-1 Standby Sequence for information on the operation of the standby sequence. (7) Refer to 4-12-1 Loop Burnout Alarm (LBA) (8) Refer to PV Change Rate Alarm on page 72. Set the alarm type independently for each alarm in the Alarm 1 to 3 Type parameters in the initial setting level. The default is 2 (Upper-limit alarm). Related Parameters
See
Alarm value 1: Page 172, Alarm value upper limit 1, Alarm value lower limit 1: Page 174 (operation level) Standby sequence reset: Page 221, Auxiliary output 1 open in alarm: Page 222, Alarm 1 latch: Page 227 (advanced function setting level), Alarm 1 hysteresis: Page 209 (initial setting level)
208
Section 5-7
Alarm 1 must be assigned. The alarm 1 type must not be 0, 12, or 13. Alarm 2 must be assigned. The alarm 2 type must not be 0, 12, or 13. Alarm 3 must be assigned. The alarm 3 type must not be 0, 12, or 13.
Setting
Models Model with thermocouple/resistance thermometer universal input Model with analog Input
Default 0.2
0.01 to 99.99
0.02
Note
See
Alarm value 1 to 3: Page 173, Alarm value upper limit 1 to 3, Alarm value lower limit 1 to 3: Page 174 (operation level) Alarm 1 to 3 type (initial setting level): Pages 207 to 210 Standby sequence reset: Page 221, Auxiliary output 1 to 3 open in alarm: Page 222, Alarm 1 to 3 latch: Page 227 (advanced function setting level)
alt2
Alarm 2 Type
Select one of the following four alarm 2 types: Deviation, deviation range, absolute value, or PV change rate alarm.
Function
Refer to the alarm 1 type list. The 12: LBA (Loop Burnout Alarm) setting in that list cannot be used.
Setting
Related Parameters
See
Alarm value 2: Page 173, Alarm value upper limit 2, Alarm value lower limit 2: Page 174 (operation level) Standby sequence reset: Page 221, Auxiliary output * open in alarm: Page 222, Alarm 2 hysteresis: Page 209, Alarm 2 latch: Page 227 (advanced function setting level)
209
Section 5-7
alt3
Alarm 3 Type
Select one of the following four alarm 3 types: Deviation, deviation range, absolute value, or PV change rate alarm.
Function
Refer to the alarm 1 type list. The 12: LBA (Loop Burnout Alarm) setting in that list cannot be used.
Setting
Related Parameters
See
Alarm value 3: Page 173, Alarm value upper limit 3, Alarm value lower limit 3: Page 175 (operation level) Standby sequence reset: Page 221, Auxiliary output * open in alarm: Page 222, Alarm 3 hysteresis: Page 209, Alarm 3 latch: Page 227 (advanced function setting level)
There must be a transfer output or a current output.
tr-t
This parameter sets the transfer output type. The operation is shown in the following table.
No Relay output Voltage output (for driving SSR) No No Relay output Voltage output (for driving Relay output SSR) Voltage output (for driving SSR)
Note
210
Section 5-7
Setting
Transfer output type OFF off Set point sp Set point during SP ramp sp-m PV pv MV monitor (heating) mv MV monitor (cooling) c-mv
]
Default off
Related Parameter
See
Transfer output upper limit, Transfer output lower limit (initial setting level): Page 212
211
Section 5-7
tr-h tr-l
There must be a transfer output or a current output. The transfer output type must not be set to OFF.
This parameter sets the upper and lower limit values of transfer outputs.
Function
Transfer output type Setting range Default Transfer Transfer output upper output lower limit limit SP lower limit SP upper limit Unit
Setting
Set point SP lower limit to SP upper limit Set point during SP lower limit to SP upper limit SP ramp PV Temperature Input setting range lower limit to input setting range upper limit Analog Analog scaling lower limit to analog scaling upper limit Standard 5.0 to 105.0 MV monitor (heating) Heating/ 0.0 to 105.0 cooling MV monitor 0.0 to 105.0 (cooling)
EU
Related Parameter
See
o1-t
This parameter selects the output type for linear current outputs.
Setting
Default 4-20
Note
Even when control output 1 is used as a control output or a simple transfer output, 0 to 20 mA can be used. Related Parameter
See
212
Section 5-7
ev-m
Multi-SP is a function for setting set points 0 to 3 in advance, and switching between these set points using a combination of event input ON/OFF signals.
Function
The Number of Multi-SP Uses parameter is used to switch between using two and four preset set points.
Setting
Setting range 0 to 2
Default 1
Whether the Event Input Assignments 1 and 2 parameters are displayed or hidden is determined by the Number of Multi-SP Uses parameter setting. Models with Two Event Inputs, 1 and 2
Event input assignment 1 Number of multi- 0 SP uses Displayed (Multi-SP not used). Event input assignment 2 Description of EV1 and EV2 operation EV1 and EV2 will perform the operation command assigned using the Event Input Assignment 1 and 2 parameters. EV1 will be used for the MultiSP function to switch between set points 0 and 1. EV2 will perform the operation command assigned using the Event Input Assignment 2 parameter.
Not displayed (Operation per- Displayed (Event input 2 not formed with two Multi-SP used as multi-SP switch). points.)
Not displayed (Operation performed with four Multi-SP points.) EV1 and EV2 will be used for the Multi-SP function to switch between set points 0, 1, 2, and 3.
The following tables show the relationships between ON/OFF combinations of event inputs 1 and 2 and selected set points. Number of Multi-SP Uses: 1:
Even input 1 OFF ON Selected set point Set point 0 Set point 1
213
Section 5-7
Not displayed (Operation per- Displayed (Event input 4 not used as multi-SP switch). formed with two Multi-SP points.)
Description of EV3 and EV4 operation EV3 and EV4 will perform the operation command assigned using the Event Input Assignment 3 and 4 parameters. EV3 will be used for the MultiSP function to switch between set points 0 and 1. EV4 will perform the operation command assigned using the Event Input Assignment 4 parameter.
Not displayed (Operation performed with four Multi-SP points.) EV3 and EV4 will be used for the Multi-SP function to switch between set points 0, 1, 2, and 3.
The following tables show the relationships between ON/OFF combinations of event inputs 3 and 4 and selected set points. Number of Multi-SP Uses: 1:
Even input 3 OFF ON Selected set point Set point 0 Set point 1
Only event inputs 1 and 2 are used for the multi-SP function.
214
Section 5-7
The following tables show the relationships between ON/OFF combinations of event inputs 1 and 2 and selected set points. Number of Multi-SP Uses: 1:
Even input 1 OFF ON Selected set point Set point 0 Set point 1
The following table shows the functions assigned when an Event Input Assignment (1 or 2) is displayed.
Setting none stop manu prst drs at-2 at-1 wtpt lat Function None RUN/STOP Auto/Manual Switch Program start (See note 1.) Invert Direct/Reverse Operation 100% AT Execute/Cancel 40% AT Execute/Cancel (See note 2.) Setting Change Enable/Disable Alarm Latch Cancel
Note
(1) PRST (Program Start) can be set even when the Program Pattern parameter is set to OFF, but the function will be disabled. (2) This function can be set for heating/cooling control, but the function will be disabled. When any of the following functions is set for an Event Input Assignment parameter, the same function cannot be set for another Event Input Assignment parameter: STOP (RUN/STOP), MANU (Auto/Manual Switch), PRST (Program Start), DRS (Invert Direct/Reverse Operation), AT-2 (100% AT Execute/Cancel), AT-1 (40% AT Execute/Cancel), WTPT (Setting Change Enable/Disable), or LAT (Alarm Latch Cancel).
Note
Event inputs can be used on the E5CN-@M@ (with an E53-CN@B@N2) or E5AN/EN-@M@-N (with an E53-AKB) Controllers. Turn event inputs ON and OFF while the power is being supplied. Event input ON/OFF changes are detected for inputs of 50 ms or longer. Related Parameter
See
SP0 to SP3 (adjustment level): Page 186 Event input assignment 1 and 2: Page 216 (initial setting level), Multi-SP use: Page 220 (advanced function setting level)
215
Section 5-7
ev-*
Auto/Manual Switch Program Start Invert Direct/Reverse Operation 100% AT Execute/Cancel 40% AT Execute/Cancel Setting Change Enable/Disable Alarm Latch Cancel Default: Event Input Assignment 1: Event Input Assignment 2: none stop
Setting none stop manu prst drs at-2 at-1 wtpt lat
Function None RUN/STOP Auto/Manual Program start (See note 1.) Invert Direct/Reverse Operation 100% AT Execute/Cancel 40% AT Execute/Cancel (See note 2.) Setting Change Enable/Disable Alarm Latch Cancel
Setting
Note
(1) PRST (Program Start) can be set even when the Program Pattern parameter is set to OFF, but the function will be disabled. (2) This function can be set for heating/cooling control, but the function will be disabled. Related Parameter
See
SP0 to SP3 (adjustment level): Page 186 Number of multi-SP uses (initial setting level): Page 213
sqr
Function
Setting range on: Enabled, off: Disabled Default OFF
Setting
216
Section 5-7
See
amov
Set the Move to Advanced Function Setting Level parameter set value to 169.
Function
Move to the advanced function setting level either by pressing M Key or O Key or by waiting or two seconds to elapse. Related Parameter
See
217
Section 5-8
5-8
Operation Level
Adjustment Level
Press the O Key less than 1 s.
25
100
Control stops.
Communications Setting Level
218
Section 5-8
init
off
Heater
247 247 248 248 248 248 248 249 249 250 250 251
Hysteresis
mspu
off
Unit
hsh HS Alarm
M
Hysteresis
Item 1
M n-o M
Level Time
pfd2 Monitor/Setting
Item 2
Time
Output
228 229 229 230 231 232 232 232 232 232 232 233 233 234 234
pfd3 Monitor/Setting
Item 3
2 Open in Alarm
222 222 222 223 223 224 224 225 225 225 226 226 227 227
cjc Compensation on
M
pfd4 Monitor/Setting
0
Item 4
3 Open in Alarm
rlrv MB Command
off M
Logic Switching
Assignment
pfd5 Monitor/Setting
0
Item 5
hbu HB ON/OFF
on
colr PV Change
red M
Color
Screen Selection
pv-b PV Stable
5.0 M 0 M 0
Band
Assignment
odsl MV Display
o
Selection
Hysteresis
a1on Alarm 1 ON
Delay
pvdp PV Decimal
on M
Point Display
M
C
a2on Alarm 2 ON
Delay
M
Assignment
pvst PV Status
off M off M
Display Function
alfa
0.65
a3on Alarm 3 ON
0
Delay
csel Character
on
Select
svst SV Status
Display Function
at-g AT Calculated
0.8 M 0.8 M
Gain
Delay
alsp Alarm SP
sp-m M
Selection
Delay
Enable
Filter
pvrp PV Rate of
245
pvad Additional PV
off M
Display
Error Addition
Adjustment
o-dp MV Display
off M
amad Auto/Manual
off M
Select Addition
ocu Heater
ret Automatic
off
rt RT
off M
246 246
254 254
cmov Move to
0 M
Calibration Level
219
Section 5-8
init
Parameter Initialization
This parameter returns all parameter settings to their defaults. After the initialization, the set value automatically turns off.
Function
Setting range off: Initialization is not executed. fact: Initializes to the factory settings described in the manual. Default off
Setting
mspu
Multi-SP Uses
The model must not support event inputs, or the number of multi-SP uses must be 0.
This parameter enables switching between set points 0 to 3 by operating the keys on the front panel.
Function
Prerequisites A model without event inputs The Number of Multi-SP Uses parameter set to 0 on a model with event inputs on: Set points 0 to 3 can be selected. off: Set points 0 to 3 cannot be selected.
Setting
See
Multi-SP set point setting (operation level): Page 167 Number of multi-SP uses (Initial setting level): Page 213
The ST parameter must be set to OFF.
spru
This parameter sets the time unit for the rate of change during SP ramp operation.
Function
Setting range s: EU/s, m: EU/min, h: EU/h Default m
Setting
Related Parameters
See
Ramp SP monitor (operation level): Page 167 SP ramp set value (adjustment level): Page 193
220
Section 5-8
rest
This parameter selects the conditions for enabling reset after the standby sequence of the alarm has been canceled.
Function
Output is turned OFF when switching to the initial setting level, communications setting level, advanced function setting level, or calibration level. Condition A Control started (including power ON), and set point, alarm value (alarm value upper/lower limit), or input shift value (upper/lower-limit temperature input shift value) changed. Condition B Power ON The following example shows the reset action when the alarm type is lower-limit alarm with standby sequence.
Condition A only SP change Alarm (after change) Condition A only Alarm hysteresis : Standby sequence canceled : Standby sequence reset
Alarm
Default a
Setting
Related Parameters
See
Alarm 1 to 3 type (initial setting level): Page 207 to 209 Alarm 1 to 3 latch (advanced function setting level): Page 227
221
Section 5-8
sb*n
When Close in Alarm is set, the status of the auxiliary output function is output unchanged. When Open in Alarm is set, the status of the auxiliary output function is reversed before being output. The following table shows the relationship between the auxiliary output function, auxiliary output, and operation displays (SUB1 to SUB3).
Auxiliary output function ON OFF ON OFF Auxiliary output ON OFF OFF ON Operation display (SUB1 to SUB3) Lit Not lit Lit Not lit
Close in Alarm
Setting
Open in Alarm
Default n-o
Related Parameters
See
Auxiliary output 1 to 3 assignment (advanced function setting level): Pages 240 to 242
hbu
HB ON/OFF
Heater burnout, HS alarms, and heater overcurrent detection must be supported. Alarm 1 must be assigned.
Setting
222
Section 5-8
hbl
Heater burnout, HS alarms, and heater overcurrent detection must be supported. Alarm 1 must be assigned. The Heater Burnout Detection parameter must be set to ON.
When this parameter is set to ON, the heater burnout alarm is held until either of the following conditions is satisfied.
Function
a b c d
Heater burnout detection is set to 0.0 A. The power is cycled. The latch is cancelled by the PF Key. (PF Setting = LAT: Alarm Latch Cancel) The latch is cancelled by an event input. (Event Input Assignment 1 and 2 = LAT: Alarm Latch Cancel)
Output is turned OFF when switching to the initial setting level, communications setting level, advanced function setting level, or calibration level.
Setting range on: Enabled, off: Disabled Default off
Setting
Related Parameters
See
Event input assignment 1 and 2 (initial setting level): Page 216 HB ON/OFF: Page 222, PF setting: Page 247 (advanced function setting level)
hbh
The Heater Burnout parameter must be set to ON. The Heater Burnout Latch parameter must be set to OFF. Heater burnout, HS alarms, and heater overcurrent detection must be supported. Alarm 1 must be assigned.
Setting
Related Parameters
See
223
Section 5-8
st-b
ST Stable Range
ST must be ON and temperature input, standard control, 2-PID control must be set.
The setting of this parameter determines when ST operates. This parameter cannot be used when ST is set to OFF.
Function
Setting range 0.1 to 999.9 Unit C or F Default 15.0
Setting
Related Parameters
See
Input type: Page 200, PID ON/OFF: Page 204, ST: Page 205 (initial setting level)
ST must be OFF and 2-PID control must be set.
alfa
Normally, use the default for this parameter. This parameter sets the 2-PID control constant.
Function
Setting range 0.00 to 1.00 Unit None Default 0.65
Setting
Related Parameters
See
PID ON/OFF: Page 204, ST: Page 205 (initial setting level)
224
Section 5-8
The AT Calculated Gain parameter sets the gain for when PID values are calculated using AT. When emphasizing response, decrease the set value. When emphasizing stability, increase the set value. The AT Hysteresis parameter sets the hysteresis for limit cycle operation during autotuning when switching ON and OFF. The Limit Cycle MV Amplitude parameter sets the MV amplitude for limit cycle operation during autotuning.
Setting
Setting range 0.1 to 10.0 Universal input: 0.1 to 999.9 Analog input: 0.01 to 9.99 5.0 to 50.0
Note
Related Parameters
See
225
Section 5-8
inf
Function
PV before passing through filter
A
PV after passing through filter
0.63 A
(Time constant)
Time
Unit Second
Default 0.0
Setting
pvad
Additional PV Display
This parameter adds a display at the beginning of the operation level for the process value (PV). If there is no need to display the set point, use this to display only the present temperature.
Function
Setting
226
Section 5-8
o-dp
MV Display
This parameter is used to display the manipulated variable (MV). The manipulated variable is displayed when the MV Monitor (Heating) and MV Monitor (Cooling) parameters are set to ON, and not displayed when these parameters are set to OFF.
Function
Setting range on: Displayed, off: Not displayed Default off
Setting
Related Parameters
See
MV monitor (heating): Page 175, MV monitor (cooling): Page 176 (operation level)
ret
Function
The automatic display return time is disabled when the parameter is set to OFF. (In that case, the display will not be automatically switched.)
Setting range OFF, 1 to 99 Unit Second Default off
Setting
Alarm 1 must be assigned, and the alarm 1 type must not be 0. Alarm 2 must be assigned, and the alarm 2 type must not be 0 or 12. Alarm 3 must be assigned, and the alarm 3 type must not be 0 or 12.
When this parameter is set to ON, the alarm function is held until one of the following conditions is satisfied.
Function
a b c
The power is cycled. The latch is cancelled by the PF Key. (PF Setting = LAT: Alarm Latch Cancel) The latch is cancelled by an event input. (Event Input Assignment 1 and 2 = LAT: Alarm Latch Cancel)
227
Section 5-8
The output is turned OFF when switching to the initial setting level, communications setting level, advanced function setting level, or calibration level. If an auxiliary output is set to close in alarm, the output is kept closed. If it is set to open in alarm, it is kept open.
Setting range on: Enabled, off: Disabled Default off
Setting
Related Parameters
See
Alarm value 1 to 3: Page 172 to 173, Alarm value upper limit 1 to 3: Page 174 to 175, Alarm value lower limit 1 to 3: Page 174 to 175 (operation level) Alarm 1 to 3 type (initial setting level): Page 207 to 210 Standby sequence reset: Page 221, Auxiliary output 1 to 3 open in alarm: Page 222 (advanced function setting level), Alarm 1 to 3 hysteresis: Page 209 (initial setting level) Event input assignment 1 and 2 (initial setting level): Page 216 HB ON/OFF: Page 222, PF setting: Page 247 (advanced function setting level)
prlt
Function
Setting range 1 to 30 Unit Second Default 3
Setting
Related Parameters
See
Operation/adjustment protect, Initial setting/communications protect, Setting change protect (protect level): Page 160
sero
When this parameter is set to ON, the output assigned for alarm 1 turns ON for input errors.
Function
Note
The alarm 1 output is an OR output of alarm 1, HB alarm/HS alarm, heater overcurrent alarm, and input error. Output is turned OFF when switching to the initial setting level, communications setting level, advanced function setting level, or calibration level.
Setting
228
Section 5-8
cjc
This parameter specifies whether cold junction compensation is to be performed internally by the Controller or to be performed externally when the input type setting is 5 to 22, 24, or 25.
Function
The cold junction compensation external setting is enabled when the temperature difference is measured using two thermocouples or two ES1B Sensors.
Setting range on: Internally, off: Externally Default on
Setting
Related Parameters
See
rlrv
This parameter switches the logic of the MB command (communications writing switch) for the SYSWAY communications protocol
Function
The MB command (communications writing switch) is the equivalent of the MB command (remote/local switch) of the E5@J. The setting indicated by the shaded cell indicates the default (same logic as E5@J).
Setting
Text data of MB command 0000 0001 Communications writing enabled Communications writing disabled (remote mode selection) (local mode selection) Communications writing disabled Communications writing enabled (local mode selection) (remote mode selection)
(Terms in parentheses () are the terms used on the E5@J.) Related Parameters
See
Communications writing (adjustment level): Page 180 Protocol setting (communications setting level): Page 255
229
Section 5-8
colr
PV Change Color
Use the PV color change function to change the color of the PV display (No. 1 display).
Function
There are three display colors, orange, red, and green, and you can select from the following three modes and eight types. Constant: This mode displays orange, red, or green all the time. Linked to Alarm 1: This mode switches the PV display color from red to green when alarm 1 turns ON or from green to red when alarm 1 turns ON. Linked to PV stable band: This mode switches the PV display color between red outside the PV stable band and green within PV stable band, or between green outside the PV stable band and red within PV stable band. Set the PV stable band in the PV Stable Band parameter in the advanced function setting level. The default is red (red). The following table shows the display functions that can be set using the PV color change function.
Mode Constant Setting org red grn Linked to alarm 1
ON OFF SP
Setting
Application example To match the display color with other Controller models To match the display color with other Controller models To match the display color with other Controller models
ALM1 ON PV
230
Section 5-8
Application example
Low
Within SP
High PV
r-g.r
g-o.r
o-g.r
Low Red
High Red
Green
Orange
Red
Orange Green
Red
Related Parameters
See
pv-b
PV Stable Band
This parameter sets the PV stable band width within which the PV display color is changed.
Function
When the mode to link to the PV stable band is selected with the PV Change Color parameter, the PV display color will change according to whether the present value (PV) is lower than, within, or higher than the PV stable band, as shown in the following figure. There is a hysteresis of 0.2 (C or F).
PV stable PV stable band band
Low 0.2 (C or F)
Within SP
Setting
Models Controllers with Thermocouple/Resistance Thermometer Universal Inputs Controllers with Analog Inputs
Note
Set None as the unit for Controllers with Analog Inputs. Related Parameters
See
231
Section 5-8
Alarm 1 must be assigned, and the alarm 1 type must not be 0, 12, or 13. Alarm 2 must be assigned, and the alarm 2 type must not be 0, 12, or 13. Alarm 3 must be assigned, and the alarm 3 type must not be 0, 12, or 13.
Alarm 1, 2, or 3 outputs are prevented from turning ON until after the delay times set in these parameters have elapsed.
Function
Set the time for which the ON delay is to be enabled. To disable the ON delay, set 0.
Setting
Unit Second
Default 0
Related Parameters
See
Alarm 1 must be assigned, and the alarm 1 type must not be 0, 12, or 13. Alarm 2 must be assigned, and the alarm 2 type must not be 0, 12, or 13. Alarm 3 must be assigned, and the alarm 3 type must not be 0, 12, or 13.
Alarm 1, 2, or 3 outputs are prevented from turning OFF until after the delay times set in these parameters have elapsed. Set the time for which the OFF delay is to be enabled. To disable the OFF delay, set 0.
Function
Setting range 0 to 999 Unit Second Default 0
Setting
Related Parameters
See
232
Section 5-8
istp
This parameter sets the shift method for thermocouple or resistance thermometer inputs. When the input type is thermocouple or resistance thermometer, set either a 1-point shift or a 2-point shift.
Function
Setting range ins1: 1-point shift, ins2: 2-point shift Default ins1
Setting
Related Parameters
See
Temperature input shift, Upper-limit temperature input shift value, Lower-limit temperature input shift value (adjustment level): Page 186 Input type (initial setting level): Page 200
The control must be set to 2-PID control.
mvse
This parameter sets whether or not the MV at Stop and MV at PV Error parameters are to be displayed. Set whether or not the MV at Stop and MV at PV Error parameters are to be displayed.
Function
Setting range on: Displayed, off: Not displayed Default off
Setting
Related Parameters
See
233
Section 5-8
amad
This parameter sets whether the Auto/Manual Switch parameter is to be displayed. Set whether the Auto/Manual Switch parameter is to be displayed.
Function
Setting range on: Displayed, off: Not displayed Default off
Setting
Related Parameters
See
rt
RT
The control must be set to 2-PID control. The input type must be set to temperature input.
This parameter executes robust tuning (RT). When AT or ST is executed with RT selected, PID constants are automatically set which make it hard for control performance to degenerate even when control object characteristics are changed.
Function
Even when hunting occurs for PID constants when AT or ST is executed in normal mode, it is less likely to occur when AT or ST is executed in RT mode.
Setting range on: RT function OFF, off: RT function ON Default off
Setting
Related Parameters
See
AT execute/cancel: Page 179, Proportional band, Integral time, Derivative time: Page 188 (adjustment level) PID ON/OFF: Page 204, ST: Page 205 (initial setting level)
234
Section 5-8
hsu
HS Alarm Use
Heater burnout, HS alarms, and heater overcurrent detection must be supported. Alarm 1 must be assigned.
Setting
hsl
HS Alarm Latch
Heater burnout, HS alarms, and heater overcurrent detection must be supported. Alarm 1 must be assigned. The HS Alarm parameter must be set to ON.
When this parameter is set to ON, the HS alarm is held until any of the following conditions is satisfied.
Function
a b c d
The HS alarm current is set to 50.0 A. The power is cycled. The latch is cancelled by the PF Key. (PF Setting = LAT: Alarm Latch Cancel) The latch is cancelled by an event input. (Event Input Assignment 1 and 2 = LAT: Alarm Latch Cancel)
Output is turned OFF when switching to the initial setting level, communications setting level, advanced function setting level, or calibration level.
Setting range on: Enabled, off: Disabled Default OFF
Setting
Related Parameters
See
HS alarm use (advanced function setting level): Page 235 Event input assignment 1 and 2 (initial setting level): Page 216 HB ON/OFF: Page 222, PF setting: Page 247 (advanced function setting level)
235
Section 5-8
hsh
HS Alarm Hysteresis
Heater burnout and HS alarms must be supported. Alarm 1 must be assigned. The HS Alarm parameter must be set to ON. The HS Alarm Latch parameter must be set to OFF.
Setting
Related Parameters
See
lba
This parameter enables or disables the LBA function and sets the detection time interval. Set the time interval for detecting loop burnouts. To disable the LBA function, set 0.
Function
Setting range 0 to 9999 Unit Second Default 0
Setting
Related Parameters
See
Alarm 1 type (initial setting level): Page 207 LBA level: Page 237, LBA band: Page 237 (advanced function setting level)
236
Section 5-8
lbal
LBA Level
Alarm 1 must be assigned. The alarm type must be set to 12 (LBA). The LBA detection time must not be 0.
If the deviation between the SP and PV exceeds the LBA level, a loop burnout is detected.
Models Controllers with Thermocouple/Resistance Thermometer Universal Inputs Controllers with Analog Inputs Setting range 0.1 to 999.9 0.01 to 99.99 Unit C or F (See note.) %FS Default 8.0 10.00
Setting
Note
Set None as the unit for Controllers with Analog Inputs. Related Parameters
See
Process value/set point (operation level): Page 165 Alarm 1 type (initial setting level): Page 207 LBA detection time: Page 236, LBA band: Page 237 (advanced function setting level)
Alarm 1 must be assigned. The alarm type must be set to 12 (LBA). The LBA detection time must not be 0.
lbab
LBA Band
If a control deviation greater than the LBA band is not reduced when the LBA level is exceeded, an loop burnout is detected.
Models Controllers with Thermocouple/Resistance Thermometer Universal Inputs Controllers with Analog Inputs Setting range 0.0 to 999.9 0.00 to 99.99 Unit C or F (See note.) %FS Default 3.0 0.20
Setting
Note
Set None as the unit for Controllers with Analog Inputs. Related Parameters
See
Process value/set point (operation level): Page 165 Alarm 1 type (initial setting level): Page 207 LBA detection time, LBA level (advanced function setting level): Page 236
237
Section 5-8
out1
The transfer output type must be set to OFF when the control output is a current output.
Setting
Note
(1) If c-o is assigned for standard control, a value equivalent to 0% is output. (2) Can be selected for relay and voltage outputs (for driving SSR) only. (3) Can be selected when the Program Pattern parameter is set to OFF, but the function will be disabled. (4) WR1 to WR8 are not displayed when the logic operation function is not used. Related Parameters
See
Standard or heating/cooling: Page 204, Program pattern: Page 205, Transfer output type: Page 210 (initial setting level)
238
Section 5-8
out2
Setting
Note
(1) If c-o is assigned for standard control, a value equivalent to 0% will be output. (2) Can be selected when the Program Pattern parameter is set to OFF, but the function will be disabled. (3) If the Standard or Heating/Cooling parameter is set to heating/cooling control, control automatically switches to c-o. (4) WR1 to WR8 are not displayed when the logic operation function is not used. Related Parameters
See
Standard or heating/cooling: Page 204, Program pattern: Page 205, (initial setting level)
239
Section 5-8
sub1
Setting
Note
(1) If c-o is assigned for standard control, a value equivalent to 0% will be output. (2) Can be selected when the Program Pattern parameter is set to OFF, but the function will be disabled. (3) If a setting is changed when the Program Pattern parameter is not set to OFF, control automatically switches to p.end. (4) WR1 to WR8 are not displayed when the logic operation function is not used. (5) If the Standard or Heating/Cooling parameter is set to heating/cooling control, this parameter will automatically be set to c-o. Related Parameters
See
240
Section 5-8
sub2
Note
(1) If c-o is assigned for standard control, a value equivalent to 0% will be output. (2) Can be selected when the Program Pattern parameter is set to OFF, but the function will be disabled. (3) If the Standard or Heating/Cooling parameter is set to heating/cooling control when there is no control output 2 (E5CN/CN-U), control automatically switches to c-o. (4) WR1 to WR8 are not displayed when the logic operation function is not used. Related Parameters
See
Standard or heating/cooling: Page 204, Program pattern: Page 205, (initial setting level)
241
Section 5-8
sub3
Setting
o: c-o: alm1: alm2: alm3: p.end: ralm: wr1: wr2: wr3: wr4: wr5: wr6: wr7: wr8:
Heating control output is output. Cooling control output is output. (See note 1.) Alarm 1 is output. Alarm 2 is output. Alarm 3 is output. Program end is output. (See note 2.) Control output ON/Off count alarm Work bit 1 (See note 4.) Work bit 2 (See note 4.) Work bit 3 (See note 4.) Work bit 4 (See note 4.) Work bit 5 (See note 4.) Work bit 6 (See note 4.) Work bit 7 (See note 4.) Work bit 8 (See note 4.)
Note
(1) If c-o is assigned for standard control, a value equivalent to 0% will be output. (2) Can be selected when the Program Pattern parameter is set to OFF, but the function will be disabled. (3) If the Standard or Heating/Cooling parameter is set to heating/cooling control when there is no control output 2 (E5AN/EN), control automatically switches to c-o. (4) WR1 to WR8 are not displayed when the logic operation function is not used. Related Parameters
See
Standard or heating/cooling: Page 204, Program pattern: Page 205, (initial setting level)
242
Section 5-8
csel
Character Select
This parameter switches the characters to be displayed. The following two types of characters can be displayed. 11-segment display 7-segment display
Setting range on: 11-segment display, off: 7-segment display Default on
Function
Setting
t-u
Set the soak time unit for the simple program function.
Function
Setting range m: Minutes, h: Hours Default m
Setting
Related Parameters
See
Program start, Soak time remain (operation level): Page 171 Soak time, Wait band (adjustment level): Page 191 Program pattern (initial setting level): Page 205
243
Section 5-8
alsp
Alarm SP Selection
Alarm 1, 2, and 3 functions must be assigned. The SP Ramp Set Value parameter must not be set to OFF. The ST parameter must be set to OFF. The alarm type must be set to 1, 2, 3, 4, 5, 6, or 7.
This parameter sets whether the set point that triggers a deviation alarm during SP ramp operation is to be the ramp SP or target SP. Set whether the set point that triggers a deviation alarm is the ramp SP or target SP.
Function
Setting range sp-m: Ramp SP, sp: SP Default sp-m
Setting
Related Parameters
See
SP ramp set value (adjustment level): Page 193 ST (initial setting level): Page 205
manl
This parameter sets whether the MV Upper Limit and MV Lower Limit parameters are to be enabled for manual MV in manual mode.
Function
Setting range on: Enabled, off: Disabled Default OFF
Setting
Related Parameters
See
244
Section 5-8
pvrp
Alarms 1, 2, and 3 must be assigned. The alarm type must be set to 13.
The change width can be found for PV input values in any set period. Differences with previous values in each set period are calculated, and an alarm is output if the results exceed the alarm value.
Function
The PV rate of change calculation period can be set in units of 250 ms (sampling period).
Setting range 1 to 999 Unit Sampling period Default 4 (1 s)
Setting
Related Parameters
See
Present value, Process value/set point (operation level): Page 165 Alarm 1 to 3 type, (Initial setting level): Pages 207 to 210
csca
The control must be set to heating/ cooling control and 2-PID control.
Function
By setting the Automatic Cooling Coefficient Adjustment parameter to ON, autotuning can be executed during heating/cooling control to automatically calculate the cooling coefficient at the same time as the PID parameters. If there is strong non-linear gain for the cooling characteristics, such as when cooling water boils for cooling control, it may not be possible to obtain the optimum cooling coefficient at the Controller, and control may take the form of oscillating waves. If that occurs, increase the proportional band or the cooling coefficient to improve control.
Setting range on: Enabled, off: Disabled Default OFF
Setting
Related Parameters
See
245
Section 5-8
ocu
Heater burnout, HS alarms, and heater overcurrent detection must be supported. Alarm 1 must be assigned.
Setting
ocl
Heater burnout, HS alarms, and heater overcurrent detection must be supported (two CTs). Alarm 1 must be assigned.
When this parameter is set to ON, the heater overcurrent alarm is held until any of the following conditions is satisfied.
Function
a b c d
Heater overcurrent detection is set to 50.0 A. The power is cycled. The latch is cancelled by the PF Key. (PF Setting = LAT: Alarm Latch Cancel) The latch is cancelled by an event input. (Event Input Assignment 1 and 2 = LAT: Alarm Latch Cancel)
Output is turned OFF when switching to the initial setting level, communications setting level, advanced function setting level, or calibration level.
Setting range on: Enabled, off: Disabled Default OFF
Setting
Related Parameters
See
Heater overcurrent detection 1, Heater overcurrent detection 2 (adjustment level): Pages 181, and 183 Heater overcurrent use (advanced function setting level): Page 246 Heater overcurrent hysteresis (advanced function setting level): Page 247 Event input assignment 1 and 2 (initial setting level): Page 216 HB ON/OFF: Page 222, PF setting: Page 247 (advanced function setting level)
246
Section 5-8
och
Heater burnout, HS alarms, and heater overcurrent detection must be supported, and alarm 1 must be assigned. The Heater Overcurrent Use parameter must be set to ON, and the Heater Overcurrent Latch parameter must be set to OFF.
Setting
Related Parameters
See
pf
PF Setting
Setting
Note
(1) When AT cancel is specified, it means that AT is cancelled regardless of whether the AT currently being executed is 100% AT or 40% AT.
247
Section 5-8
(2) Alarms 1 to 3, heater burnout, HS alarms, and heater overcurrent latches are cancelled. (3) For details on auto/manual operations using the PF Key, refer to 4-13 Performing Manual Control. Related Parameters
See
pfd*
Function
Set value 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Set the PF Key parameter to Monitor/Setting Item to enable using the function key to display monitor/setting items. The items that will be displayed are set using the Monitor/Setting Item 1 to 5 parameters. The settings are listed in the following table.
Setting Disabled PV/SP/Multi-SP PV/SP/MV (See note.) PV/SP/Soak time remain Proportional band (P) Integral time (I) Derivative time (D) Alarm value 1 Alarm value upper limit 1 Alarm value lower limit 1 Alarm value 2 Alarm value upper limit 2 Alarm value lower limit 2 Alarm value 3 Alarm value upper limit 3 Alarm value lower limit 3 Remarks Monitor/Setting Can be set. (SP) Can be set. (SP) Can be set. (SP) Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Can be set. Symbol --------p i d al-1 al1h al1l al-2 al2h al2l al-3 al3h al3l
Setting
Note
The MV for heating and cooling control is set in the MV Display Selection parameter. Related Parameters
See
PF setting: Page 247, MV display selection: Page 249 (advanced function setting level)
248
Section 5-8
spdp
This parameter sets the PV/SP Screen No. 3 display and order of display. The default is 4.*
Function
A 2-level display is set at the time of shipping from the factory. (set value: 0) A 3-level display is activated if parameters are initialized. (set value: 4)
Set value Display contents Only PV/SP is displayed (with no No. 3 display). PV/SP/Multi-SP and PV/SP/MV are displayed in order. (See note.) PV/SP/MV and PV/SP/Multi-SP are displayed in order. (See note.) Only PV/SP/Multi-SP is displayed. PV/SP/MV is displayed (See note.) PV/SP/Multi-SP and PV/SP/Soak time remain are displayed in order. (See note.) PV/SP/MV and PV/SP/Soak time remain are displayed in order. (See note.) Only PV/SP/Soak time remain is displayed.
Setting
0 1 2 3 4 5 6 7
Note
The MV for heating and cooling control is set in the MV Display Selection parameter. Related Parameters
See
Process value/set point (operation level): Page 165 MV display selection (advanced function setting level): Page 249
odsl
MV Display Selection
The No. 3 display must be supported (E5AN/EN). Heating and cooling control must be used. The PV/SP Display Screen Selection parameter must be set to 1, 2, 4, or 6, or the Monitor/Setting Item 1 to 5 parameter must be set to 2.
This parameter selects the MV display for PV/SP/MV during heating and cooling control. Either heating MV or cooling MV can be selected.
Function
Setting range o: MV (heating) c-o: MV (cooling) Default o
Setting
249
Section 5-8
pvdp
The display below the decimal point in the PV can be hidden for temperature inputs.
Function
The PV decimals below the decimal point can be hidden by setting the PV Decimal Point Display parameter to OFF. When this parameter is set to ON, the display below the decimal point will appear according to the input type setting.
Setting range on: ON, off: OFF Default ON
Setting
Related Parameters
See
pvst
Function
Monitor range Default off: No PV status display off manu: MANU is alternately displayed during manual control. stop: STOP is alternately displayed while operation is stopped. alm1: ALM1 is alternately displayed during Alarm 1 status. alm2: ALM2 is alternately displayed during Alarm 2 status. alm3: ALM3 is alternately displayed during Alarm 3 status. alm: ALM is alternately displayed when Alarm 1, 2, or 3 is set to ON. ha: HA is alternately displayed when a heater burnout alarm, HS alarm, or heater overcurrent alarm is ON.
Monitor
Related Parameters
See
Process value/set point, PV (operation level): Page 165 PV/MV (manual MV) (manual control level): Page 197
250
Section 5-8
svst
Function
Monitor range off: No SV status display manu: MANU is alternately displayed during manual control. stop: STOP is alternately displayed while operation is stopped. alm1: ALM1 is alternately displayed during Alarm 1 status. alm2: ALM2 is alternately displayed during Alarm 2 status. alm3: ALM3 is alternately displayed during Alarm 3 status. alm: ALM is alternately displayed when Alarm 1, 2, or 3 is set to ON. ha: HA is alternately displayed when a heater burnout alarm, HS alarm, or heater overcurrent alarm is ON. Default off
Monitor
Related Parameters
See
Process value/set point, PV (operation level): Page 165 PV/MV (manual MV) (manual control level): Page 197
d.ref
Function
Monitor
251
Section 5-8
ra1m
Control output 1 must be supported. Relay or voltage outputs (for driving SSR) must be used. The Control Output 1 ON/OFF Count Alarm Set Value parameter must not be set to 0.
This parameter monitors the number of times that control output 1 is turned ON and OFF.
Function
This function is not displayed when the set value is 0, or when the control output is a linear output.
Monitor range 0 to 9999 Unit 100 times
Monitor
ra2m
Control output 2 must be supported. Relay or voltage outputs (for driving SSR) must be used. The Control Output 2 ON/OFF Count Alarm Set Value parameter must not be set to 0.
This parameter monitors the number of times that control output 2 is turned ON and OFF.
Function
This function is not displayed when the set value is 0, or when the control output is a linear output.
Monitor range 0 to 9999 Unit 100 times
Monitor
252
Section 5-8
ra1
Control output 1 must be supported. Relay or voltage outputs (for driving SSR) must be used.
An ON/OFF count alarm occurs when the ON/OFF counter exceeds the value set for this parameter.
Function
It is possible to assign ON/OFF count alarms to auxiliary outputs and to have them displayed on the screen. This function is disabled when the set value is 0.
Setting range 0 to 9999 Unit 100 times 0 Default
Monitor
Related Parameters
See
Control output 1 ON/OFF count monitor (advanced function setting level): Page 252
ra2
Control output 2 must be supported. Relay or voltage outputs (for driving SSR) must be used.
An ON/OFF count alarm occurs when the ON/OFF counter exceeds the value set for this parameter.
Function
It is possible to assign ON/OFF count alarms to auxiliary outputs and to have them displayed on the screen. This function is disabled when the set value is 0.
Setting range 0 to 9999 Unit 100 times 0 Default
Monitor
Related Parameters
See
Control output 2 ON/OFF count monitor (advanced function setting level): Page 252
253
Section 5-8
rac
Control outputs 1 and 2 must be supported. Relay or voltage outputs (for driving SSR) must be used.
This parameter resets the ON/OFF counter for specified control outputs.
Function
Setting range 0: Disable the counter reset function. 1: Reset the control output 1 ON/OFF counter. 2: Reset the control output 2 ON/OFF counter. Default 0
Setting
Note
After the counter has been reset, the set value will be automatically returned to 0. Related Parameters
See
Control output 1 ON/OFF count monitor, Control output 2 ON/OFF count monitor (advanced function setting level): Page 252
cmov
This parameter sets the password to move to the calibration level. Set the password to move to the calibration level. The password is 1201.
Function
Move to the calibration level either by pressing the M Key or O Key or by waiting for two seconds to elapse. Related Parameter
See
254
Section 5-9
5-9
psel u-no bps len sbit prty sdwt
CompoWay/F must be selected as the protocol. CompoWay/F must be selected as the protocol.
Each parameter is enabled when the power is reset. Match the communications specifications of the E5@N and the host computer. If multiple devices are connected, ensure that the communications specifications for all devices in the system (except the Communications unit number) are the same.
Item Protocol setting Communications Unit No. Communications baud rate Communications data length Stop bits Communications parity Send data wait time Symbol psel u-no bps Set values cwf, mod 0 to 99 1.2, 2.4, 4.8, 9.6, 19.2, 38.4, or 57.6 (kbps) 7 or 8 bits 1 or 2 bits none, even, odd 0 to 99 Settings CompoWay/F (SYSWAY), Modbus 0 to 99 1.2, 2.4, 4.8, 9.6, 19.2, 38.4, or 57.6 (kbps) 7 or 8 bits 1 or 2 bits None, Even, Odd 0 to 99 (ms) Default cwf 1 9.6
7 2 even 20
Related Parameter
See
255
Section 5-9
256
SECTION 6 CALIBRATION
This section describes how the user can calibrate the E5CN and E5CN-U Digital Temperature Controllers. 6-1 6-2 Parameter Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . User Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2-1 6-2-2 6-3 6-4 6-5 6-6 6-3-1 Calibrating Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Registering Calibration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258 260 260 260 260 261 264 265 267 267 268 270 270 271 272
Thermocouple Calibration (Thermocouple/Resistance Thermometer Input) . Platinum Resistance Thermometer Calibration (Thermocouple/Resistance Thermometer Input) . . . . . . . . . . . . . . . . . . . . . . Analog Input Calibration (Thermocouple/Resistance Thermometer Input) . . Calibrating Analog Input (Analog Input) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6-1 6-6-2 Calibrating a Current Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibrating a Voltage Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermocouple or Infrared Temperature Sensor . . . . . . . . . . . . . . . . Platinum Resistance Thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-7
257
Parameter Structure
Section 6-1
6-1
Parameter Structure
To execute user calibration, enter the password 1201 at the Move to Calibration Level parameter in the advanced function setting level. The mode will be changed to the calibration mode, and adj will be displayed. The Move to Calibration Level parameter may not be displayed when the user is doing the calibration for the first time. If this happens, set the Initial Setting/Communications Protect parameter in the protect level to 0 before moving to the advanced function setting level. The calibration mode is ended by turning the power OFF. The parameter calibrations in the calibration mode are structured as shown below.
adj
30
Platinum resistance thermometer
Analog input
0: Pt100
19: K140F/60C 20: K240F/120C 21: K280F/140C 22: K440F/220C 24: W 25: PL II
23: 0 to 50 mV
p390
e20c
p280
e26b
t 54
b9a5
t 24
e220
c 54
b9as
p200
9387
p140
93d7
t -6
2988
t -6
0200
t -6
2988
p10
4543
p10
4543
c700
br13
c700
ba13
c400
296e
c400
29be
bias
35b8
bias
35b8
str
no
258
Section 6-1
adj
30
Moves automatically according to input type. Voltage input Current input
0: 4 to 20 mA 1: 0 to 20 mA
2: 1 to 5 V 3: 0 to 5 V
4: 0 to 10 V
a 20
c8e7
1v 5
c7c3
2v10
b104
4677
1v 1
sac0
2v 1
4ad9
str
no
When calibration has been performed after purchase, the user calibration information shown in the following illustration will be displayed when moving to the calibration level.
.adj
30
A dot is displayed.
259
User Calibration
Section 6-2
6-2
User Calibration
The E5CN/CN-U/AN/EN/GN is correctly calibrated before it is shipped from the factory, and normally need not be calibrated by the user. If, however, it must be calibrated by the user, use the parameters for calibrating temperature input and analog input. OMRON, however, cannot ensure the results of calibration by the user. Also, calibration data is overwritten with the latest calibration results. The default calibration settings cannot be restored after user calibration. Perform user calibration with care.
6-2-1
Calibrating Inputs
The input type selected in the parameter is used for calibration. The input types are as follows: Controllers with Thermocouple/Resistance Thermometer Universal Inputs Thermocouple: Infrared temperature sensor: Analog input: Controllers with Analog Inputs Current input: 2 types Voltage input: 3 types 16 types 4 types 1 type
6-2-2
6-3
260
Section 6-3
6-3-1
Preparations
E5CN
+
STV
Input power supply Cold junction compensator 0C/32F Compensating conductor
E5CN-U
+
STV
Cold junction compensator 0C/32F Compensating conductor
E5AN/EN
+
STV
Input power supply Cold junction compensator 0C/32F Compensating conductor
E5GN
+
STV
Cold junction compensator 0C/32F Compensating conductor
Set the cold junction compensator designed for compensation of internal thermocouples to 0C. Make sure that internal thermocouples are disabled (i.e., that tips are open). In the above figure, STV indicates a standard DC current/voltage source. Use the compensating conductor designed for the selected thermocouple. When thermocouples R, S, E, B, W, or PLII or an infrared temperature sensor is used, the cold junction compensator and the compensating conductor can be substituted with the cold junction compensator and the compensating conductor for thermocouple K. Connecting the Cold Junction Compensator Correct process values cannot be obtained if you touch the contact ends of the compensating conductor during calibration of a thermocouple. Accordingly, short-circuit (enable) or open (disable) the tip of the thermocouple inside the cold junction compensator as shown in the figure below to create a contact or non-contact state for the cold junction compensator.
Cold junction compensator Short-circuit Cold junction compensator
261
Section 6-3
In this example, calibration is shown for a Controller with a Thermocouple/ Resistance Thermometer Universal Input, with thermocouple/infrared temperature sensor set as the input type. 1,2,3... 1. Connect the power supply. 2. Connect a standard DC current/voltage source (STV), precision digital multimeter (DMM), and contact junction compensator (e.g., a zero controller as in the figure) to the thermocouple input terminals, as shown in the figure below.
STV DMM
Leave open. Zero controller +
OUTPUT
INPUT
Compensating conductor of currently selected thermocouple. Use K thermocouple compensating conductor for E, R, S, B, W, and PLII thermocouples and for an infrared temperature sensor.
adj
30
Input types 5, 7, 11, 12, 15:
t-54
3. Turn the power ON. 4. Move to the calibration level. This starts the 30-minute aging timer. This timer provides an approximate timer for aging. After 30 minutes have elapsed, the No. 2 display changes to 0. You can advance to the next step in this procedure even if 0 is not displayed. 5. When the M Key is pressed, the status changes as shown to the left. The No. 2 display at this time shows the currently entered count value in hexadecimal. Set the STV as follows: Input types 5, 7, 11, 12, 15: Set to 54 mV. Input types 6, 8, 9, 10, 13, 14, 16, 17, 18, 19, 20, 21, 22, 24, 25: Set to 24 mV. Allow the count value on the No. 2 display to fully stabilize, then press the D Key to temporarily register the calibration settings. If this count value is outside of the specified range, the No. 2 display will flash and the count value will not be temporarily registered. 6. When the M Key is pressed, the status changes as shown to the left. Set the STV to 6 mV. Allow the count value on the No. 2 display to fully stabilize, then press the D Key to temporarily register the calibration settings. If this count value is outside of the specified range, the No. 2 display will flash and the count value will not be temporarily registered. 7. Press the M Key. The display changes as shown on the left. Set the STV to 700 mV. Allow the count value on the No. 2 display to fully stabilize, then press the D Key to temporarily register the calibration settings. If this count value is outside of the specified range, the No. 2 display will flash and the count value will not be temporarily registered.
b9a5
Input types 6, 8, 9, 10, 13, 14, 16, 17, 18, 19, 20, 21, 22, 24, 25:
t-24
e220
t--6
2988
c700 -
ba13
262
Section 6-3
c400 4
29be
bias
35b8
8. Press the M Key. The display changes as shown on the left. Set the STV to 400 mV. Allow the count value on the No. 2 display to fully stabilize, then press the D Key to temporarily register the calibration settings. If this count value is outside of the specified range, the No. 2 display will flash and the count value will not be temporarily registered. 9. When the M Key is pressed, the status changes as shown to the left.
STV DMM
Short-circuit Zero controller +
OUTPUT
INPUT
Compensating conductor of currently selected thermocouple. Use K thermocouple compensating conductor for E, R, S, B, W, and PLII thermocouples and for an infrared temperature sensor.
Disconnect the STV to enable the thermocouple of the cold junction compensator. When doing this, be sure to disconnect the wiring on the STV side. 11. Allow the count value on the No. 2 display to fully stabilize, then press the D Key to temporarily register the calibration settings. 12. When the M Key is pressed, the status changes as shown to the left. The data to be temporarily registered is not displayed if it is not complete. Press the U Key. The No. 2 display changes to yes. Release the key and wait two seconds or press the M Key. This stores the temporarily registered calibration data to EEPROM. To cancel the saving of temporarily registered calibration data to EEPROM, press the M Key (while no is displayed in the No. 2 display) without pressing the U Key. 13. The calibration mode is ended by turning the power OFF.
str
no
263
Section 6-4
6-4
E5CN
A 3 B' 4 B 5
6-dial
10
E5CN-U
A 3 B' 2 B 1
6-dial
E5AN/EN
A 18 B' 19 B 20
6-dial
E5GN
A 10 B' 11 B 12
6-dial
adj
30
Input type 0:
p390 p280
e20c
3. Turn the power ON. 4. Move to the calibration level. This starts the 30-minute aging timer. This timer provides an approximate timer for aging. After 30 minutes have elapsed, the No. 2 display changes to 0. You can advance to the next step in this procedure even if 0 is not displayed. 5. Execute calibration for the main input. Press the M Key to display the count value for each input type. The No. 2 display at this time shows the currently entered count value in hexadecimal. Set the 6-dial as follows: Input type 0: 390 Input type 1, 2, 3 or 4: 280 Allow the count value on the No. 2 display to fully stabilize, then press the D Key to temporarily register the calibration settings. If this count value is outside of the specified range, the No. 2 display will flash and the count value will not be temporarily registered.
Input types 1, 2, 3, 4:
e26b
264
Section 6-5
p200
Press the M Key to display the count value for each input type. The No. 2 display at this time shows the currently entered count value in hexadecimal. Set the 6-dial as follows:
93a7
Input type 0:
200
Input types 1, 2, 3, 4:
p140 p-10
e26b
6. When the M Key is pressed, the status changes as shown to the left. Set the 6-dial to 10 . Allow the count value on the No. 2 display to fully stabilize, then press the D Key to temporarily register the calibration settings. If this count value is outside of the specified range, the No. 2 display will flash and the count value will not be temporarily registered. 7. When the M Key is pressed, the status changes as shown to the left. The data to be temporarily registered is not displayed if it is not complete. Press the U Key. The No. 2 display changes to yes. Release the key and wait two seconds or press the M Key. This stores the temporarily registered calibration data to EEPROM. To cancel the saving of temporarily registered calibration data to EEPROM, press the M Key (while no is displayed in the No. 2 display) without pressing the U Key. 8. The calibration mode is quit by turning the power OFF.
4543
str
no
6-5
E5CN
9 Input power supply 10
E5CN-U
10
STV DMM
4 5 +
STV DMM
2 1 +
E5AN/EN
1
E5GN
1
STV DMM
19 20 +
STV DMM
11 12 +
265
Analog Input Calibration (Thermocouple/Resistance Thermometer Input) 1,2,3... 1. Connect the power supply.
Section 6-5
2. Connect an STV and DMM to the analog input terminals (same as thermocouple inputs), as shown in the figure above. 3. Turn the power ON. 4. Move to the calibration level. This starts the 30-minute aging timer. This timer provides an approximate timer for aging. After 30 minutes have elapsed, the No. 2 display changes to 0. You can advance to the next step in this procedure even if 0 is not displayed. 5. When the M Key is pressed, the status changes as shown to the left. The No. 2 display at this time shows the currently entered count value in hexadecimal. Set the STV to 54 mV. Allow the count value on the No. 2 display to fully stabilize, then press the D Key to temporarily register the calibration settings. If this count value is outside of the specified range, the No. 2 display will flash and the count value will not be temporarily registered. 6. When the M Key is pressed, the status changes as shown to the left. Set the STV to 6 mV. Allow the count value on the No. 2 display to fully stabilize, then press the D Key to temporarily register the calibration settings. If this count value is outside of the specified range, the No. 2 display will flash and the count value will not be temporarily registered. 7. When the M Key is pressed, the status changes as shown to the left. The data to be temporarily registered is not displayed if it is not complete. Press the U Key. The No. 2 display changes to yes. Release the key and wait two seconds or press the M Key. This stores the temporarily registered calibration data to EEPROM. To cancel the saving of temporarily registered calibration data to EEPROM, press the M Key (while no is displayed in the No. 2 display) without pressing the U Key. 8. The calibration mode is ended by turning the power OFF.
adj
30
t-54
b9a5
t--6
2988
str
no
266
Section 6-6
6-6
6-6-1
STV DMM
4 3 +
STV DMM
19 18 +
E5CN-U
10 Input power supply 11 Input power supply
E5GN
1 2
STV DMM
2 3 +
STV DMM
11 10 +
adj
30
a-20
c8e7
3. Turn the power ON. 4. Move to the calibration level. This starts the 30-minute aging timer. This timer provides an approximate timer for aging. After 30 minutes have elapsed, the No. 2 display changes to 0. You can advance to the next step in this procedure even if 0 is not displayed. 5. When the M Key is pressed, the status changes as shown to the left. The No. 2 display at this time shows the currently entered count value in hexadecimal. Set the STV to 20 mA. Allow the count value on the No. 2 display to fully stabilize, then press the D Key to temporarily register the calibration settings. If this count value is outside of the specified range, the No. 2 display will flash and the count value will not be temporarily registered. 6. When the M Key is pressed, the status changes as shown to the left. Set the STV to 1 mA. Allow the count value on the No. 2 display to fully stabilize, then press the D Key to temporarily register the calibration settings. If this count value is outside of the specified range, the No. 2 display will flash and the count value will not be temporarily registered.
a--1
4677
267
Section 6-6
str
no
7. When the M Key is pressed, the status changes as shown to the left. The data to be temporarily registered is not displayed if it is not complete. Press the U Key. The No. 2 display changes to yes. Release the key and wait two seconds or press the M Key. This stores the temporarily registered calibration data to EEPROM. To cancel the saving of temporarily registered calibration data to EEPROM, press the M Key (while no is displayed in the No. 2 display) without pressing the U Key. 8. The calibration mode is ended by turning the power OFF.
6-6-2
E5CN
9
E5AN/EN
1
STV DMM
STV DMM
E5CN-U
10
E5GN
1
STV DMM
STV DMM
adj
30
Input type 2 or 3:
1v-5
Input type 4:
3. Turn the power ON. 4. Move to the calibration level. This starts the 30-minute aging timer. This timer provides an approximate timer for aging. After 30 minutes have elapsed, the No. 2 display changes to 0. You can advance to the next step in this procedure even if 0 is not displayed. 5. When the M Key is pressed, the status changes as shown to the left. The No. 2 display at this time shows the currently entered count value in hexadecimal. Set the STV as follows: Input type 2 or 3: 5 V Input type 4: 10 V Allow the count value on the No. 2 display to fully stabilize, then press the D Key to temporarily register the calibration settings. If this count value is outside of the specified range, the No. 2 display will flash and the count value will not be temporarily registered.
c7c3
2v10
b104
268
Section 6-6
1v-1
5ac0
Input type 4:
6. When the M Key is pressed, the status changes as shown to the left. Set the STV to 1 V. Allow the count value on the No. 2 display to fully stabilize, then press the D Key to temporarily register the calibration settings. If this count value is outside of the specified range, the No. 2 display will flash and the count value will not be temporarily registered.
2v-1
4ad9
7. When the M Key is pressed, the status changes as shown to the left. The data to be temporarily registered is not displayed if it is not complete. Press the U Key. The No. 2 display changes to yes. Release the key and wait two seconds or press the M Key. This stores the temporarily registered calibration data to EEPROM. To cancel the saving of temporarily registered calibration data to EEPROM, press the M Key (while no is displayed in the No. 2 display) without pressing the U Key. 8. The calibration mode is ended by turning the power OFF.
str
no
269
Section 6-7
6-7
6-7-1
E5CN
Cold junction compensator
4 + 5
STV
Compensating conductor
10
E5CN-U
Cold junction compensator
2 + 1
STV
Compensating conductor
E5AN/EN
Cold junction compensator
19 + 20
STV
Compensating conductor
E5GN
Cold junction compensator
11 + 12
STV
Compensating conductor
Operation Make sure that the cold junction compensator is at 0C, and set the STV output to the voltage equivalent of the starting power of the check value. The cold junction compensator and compensation conductor are not required when an external cold junction compensation method is used.
270
Section 6-7
6-7-2
E5CN
A 3 B' 4 B 5
6-dial
10
E5CN-U
A 3 B' 2 B 1
6-dial
E5AN/EN
A 18 B' 19 B 20
6-dial
E5GN
A 10 B' 11 B 22
6-dial
Operation Set the 6-dial to the resistance equivalent to the check value.
271
Section 6-7
6-7-3
Analog Input
Preparations The diagram below shows the required device connections. (The connection terminals depend on the model and input type.) Controller with a Thermocouple/Resistance Thermometer Universal Input (Analog Input)
9
E5CN
STV
10
E5CN-U
STV
E5AN/EN
STV
E5GN
STV
272
Checking Indication Accuracy Current Input for a Controller with an Analog Input
9
Section 6-7
E5CN
STV
10
E5CN-U
STV
E5AN/EN
STV
E5GN
STV
E5CN
STV
10
E5CN-U
STV
E5AN/EN
STV
E5GN
STV
Operation Set the STV output to the voltage or current equivalent to the check value.
273
Section 6-7
274
Appendix
Specifications
Ratings
Supply voltage Operating voltage range Power consumpE5CN tion E5CN-U E5AN E5EN E5GN Sensor input (See note 1.) 100 to 240 VAC, 50/60 Hz 24 VAC, 50/60 Hz/24 VDC 85% to 110% of rated supply voltage 7.5 VA 5 VA/3 W 6 VA 3 VA/2 W (4 VA/2 W for current output) 10 VA 5.5 VA/4 W 10 VA 5.5 VA/4 W 5.5 VA 3 VA/2 W Temperature input type Thermocouple: K, J, T, E, L, U, N, R, S, B, W, PLII Platinum resistance thermometer: Pt100, JPt100 Infrared temperature sensor: 10 to 70C, 60 to 120C, 115 to 165C, 140 to 260C Voltage input: 0 to 50 mV Controllers with Analog Inputs (See note 2.) Current input: 4 to 20 mA, 0 to 20 mA (Input impedance: 150 max.) Voltage input: 1 to 5 V, 0 to 5 V, 0 to 10 V (Input impedance: 1 M max.) Relay output E5CN Relay output: SPST-NO, 250 VAC, 3 A (resistive load), electrical durability: 100,000 operations Min. applicable load: 5 V, 10 mA Long-life relay output (using a triac): SPST-NO, 250 VAC, 3 A (resistive load), electrical durability: 1,000,000 operations Load power supply voltage: 75 to 250 VAC (See note 3.) Leakage current: 5 mA max. (250 VAC, 60 Hz) E5CN-U SPDT, 250 VAC, 3A (resistive load), electrical durability: 100,000 operations Min. applicable load 5 V 10 mA E5AN Relay output: E5EN SPST-NO, 250 VAC, 5 A (resistive load), electrical durability: 100,000 operations Min. applicable load: 5 V, 10 mA Long-life relay output (using a triac): SPST-NO, 250 VAC, 3 A (resistive load), electrical durability: 1,000,000 operations Load power supply voltage: 75 to 250 VAC (See note 3.) Leakage current: 5 mA max. (250 VAC, 60 Hz) E5GN SPST-NO, 250 VAC, 2 A (resistive load), electrical durability: 100,000 operations, Min. applicable load: 5 V, 10 mA Voltage output E5CN Output voltage 12 VDC 15% (PNP), max. load current E5CN-U 21 mA, with short-circuit protection circuit E5AN Output voltage 12 VDC 15% (PNP), max. load current E5EN 40 mA, with short-circuit protection circuit Note Control output 2: 12 VDC 15% (PNP), max. load current 21 mA, with short-circuit protection circuit E5GN Output voltage 12 VDC 15% (PNP), max. load current 21 mA, with short-circuit protection circuit 4 to 20 mA DC, 0 to 20 mA DC, Load: 500 max. for E5GN and 600 max. for other models, Resolution: Approx. 10,000
Control output
Current output
275
Appendix
Auxiliary output SPST-NO, 250 VAC, 3 A (resistive load), electrical durability: 100,000 operations Min. applicable load: 5 V, 10 mA E5AN SPST-NO, 250 VAC, 3 A (resistive load), electrical durability: 100,000 E5EN operations Min. applicable load: 5 V, 10 mA E5GN SPST-NO, 250 VAC, 2 A (resistive load), electrical durability: 100,000 operations, Min. applicable load: 5 V, 10 mA 2-PID or ON/OFF control Digital setting using front panel keys 11-segment/7-segment digital display and single-lighting indicator Depend on the model 10 to 55C (with no condensation or icing); with 3-year guarantee: 10 to 50C 25% to 85% 25 to 65C (with no condensation or icing) 2,000 m or less T2A, 250 VAC, time lag, low shut-off capacity Installation Category II, Pollution Class 2 (IEC 61010-1 compliant) E5CN E5CN-U
Control method Setting method Indication method Other functions Ambient temperature Ambient humidity Storage temperature Altitude Recommended fuse Installation environment
Note
(1) For the setting ranges for each sensor input, see page 303. (2) When connecting the ES2-THB, connect it 1:1. (3) Always connect an AC load to a long-life relay output. The output will not turn OFF if a DC load is connected, because a triac is used for switching when closing and opening the circuit.
HB, HS, and Heater Overcurrent Alarms (for E5CN/AN/EN/GN Controllers with Heater Burnout, HS, and Heater Overcurrent Alarms)
Max. heater current Input current readout accuracy Heater burnout alarm setting range 50 A AC 5% FS 1 digit max. 0.1 to 49.9 A (0.1 A units) 0.0 A: Heater burnout alarm output turns OFF. 50.0 A: Heater burnout alarm output turns ON. Min. detection ON time: 100 ms (See note 1.) 0.1 to 49.9 A (0.1 A units) 0.0 A: HS alarm output turns ON. 50.0 A: HS alarm output turns OFF. Min. detection OFF time: 100 ms (See note 2.) 0.1 to 49.9 A (0.1 A units) 0.0 A: Heater overcurrent alarm output turns ON. 50.0 A: Heater overcurrent alarm output turns OFF. Min. detection OFF time: 100 ms
Note
(1) When the control output 1 ON time is less than 100 ms, heater burnout detection, heater overcurrent detection, and heater current measurement are not performed. (2) When the control output 1 OFF time is less than 100 ms, HS alarm, and leakage current measurement are not performed.
Note Contact your OMRON representative for information on using the external power supply for ES1B for other applications.
276
Appendix
Characteristics
Indication accuracy (ambient temperature of 23C) Thermocouple (See note 1.): E5CN/AN/EN/GN: (0.3% of PV or 1C, whichever is greater) 1 digit max. E5CN-U: (1% of PV or 2C, whichever is greater) 1 digit max. Platinum resistance thermometer: (0.2% of PV or 0.8C, whichever is greater) 1 digit max. Analog input: 0.2% FS 1 digit max. CT input: 5% FS 1 digit max. Thermocouple (R, S, B, W, PLII) E5CN/AN/EN/GN: (1% of PV or 10C, whichever is greater) 1 digit max. E5CN-U: (2% of PV or 10C, whichever is greater) 1 digit max. Other thermocouples: E5CN/AN/EN/GN: (1% of PV or 4C, whichever is greater) 1 digit max. E5CN-U: (2% of PV or 4C, whichever is greater) 1 digit max. *K thermocouple at 100C max: 10C max. Platinum resistance thermometer: (1% of PV or 2C, whichever is greater) 1 digit max. Analog input: 1% FS 1 digit max. CT input: 5% FS 1 digit max. Controllers with Thermocouple/ 0.1 to 999.9C or F Resistance Thermometer Uni- (in units of 0.1C or F) (See note 3.) versal Inputs Controllers with Analog Inputs 0.01% to 99.99% FS (in units of 0.01% FS) Controllers with Thermocouple/ 0.1 to 999.9C or F Resistance Thermometer Uni- (in units of 0.1 EU) (See note 3.) versal Inputs Controllers with Analog Inputs 0.1% to 999.9% FS (in units of 0.1% FS) 0.01% to 99.99% FS (in units of 0.01% FS) 0 to 3,999 s (in units of 1 s) 0 to 3,999 s (in units of 1 s) When RT is ON: 0.0 to 999.9 (in units of 0.1 s) 0.5, 1 to 99 s (in units of 1 s) 0.0% to 100.0% (in units of 0.1%) 1,999 to 9,999 (decimal point position depends on input type) 250 ms 20 M min. (at 500 VDC) 2,300 VAC, 50/60 Hz for 1 min between terminals of different charge 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y and Z directions 10 to 55 Hz, 20 m/s2 for 2 hr each in X, Y, and Z directions 100 m/s2, 3 times each in X, Y, and Z directions 300 m/s2, 3 times each in X, Y, and Z directions Approx. 150 g Adapter: approx. 10 g Approx. 110 g Approx. 310 g Adapter: approx. 100 g Approx. 260 g Approx. 90 g Adapter: approx. 10 g Front panel: IP66 Rear case: IP20 Terminals: IP00 Front panel: IP50, rear case: IP20, terminals: IP00 EEPROM (non-volatile memory) (number of writes: 1,000,000) Terminal cover: approx. 10 g --Terminal cover: approx. 1.6 g per cover ---
Hysteresis
Integral time (I) Derivative time (D) Control Period Manual reset value Alarm setting range Sampling period Insulation resistance Dielectric strength Malfunction vibration Vibration resistance Malfunction shock Shock resistance Weight E5CN E5CN-U E5AN E5EN E5GN Degree of E5CN protection E5AN E5EN E5GN E5CN-U Memory protection
277
Appendix
Note (1) The indication accuracy of K thermocouples in the 200 to 1,300C range, T and N thermocouples at a temperature of 100C or less, and U and L thermocouples at any temperature is 2C 1 digit maximum. The indication accuracy of B thermocouples at a temperature of 400C to 8003C or less is not specified. The indication accuracy of R and S thermocouples at a temperature of 200C or less is 3C 1 digit maximum. The indication accuracy of W thermocouples is (the larger of 0.3% or 3C) 1 digit maximum and the indication accuracy of PLII thermocouples is (the larger of 0.3% or 2C) 1 digit maximum. (2) Ambient temperature: 10C to 23C to 55C Voltage range: 15 to +10% of rated voltage (3) Set None as the unit for Controllers with Analog Inputs.
Communications
Transfer output
Waterproof Packing
If the Waterproof Packing is lost or damage, order one of the following models.
Y92S-29 (for DIN 48 48) Y92S-P4 (for DIN 96 96)
278
Appendix
External Dimensions
E54-CT1
21 15 2.8
25
5.
di
a.
10.5
10
30
E54-CT3
30 9 2.36 dia.
40 40
12
di
a.
Tw
o,
3.
40
di
M o, Tw 3 ho le s, p de th :4
30
15
a.
7.5
279
Appendix
LED (RD)
Serial connector
280
Appendix
Error Displays
When an error occurs, the error contents are shown on the No. 1 or the No. 2 display. This section describes how to check error codes on the display, and the actions to be taken to remedy the problems.
s.err
Meaning
Input Error
The input value has exceeded the control range. (See note.) The input type setting is not correct. The sensor is disconnected or shorted. The sensor wiring is not correct. The sensor is not wired. Note Control Range Resistance thermometer, thermocouple input: Temperature setting lower limit 20C to temperature setting upper limit +20C (Temperature setting lower limit 40F to temperature setting upper limit +40F) ES1B input: Same as input indication range Analog input 5% to +105% of scaling range
Action
Check the wiring of inputs for miswiring, disconnections, and short-circuits and check the input type. If no abnormality is found in the wiring and input type, turn the power OFF then back ON again. If the display remains the same, the Controller must be replaced. If the display is restored, then the probable cause is electrical noise affecting the control system. Check for electrical noise. Note With resistance thermometer input, a break in the A, B, or B line is regarded as a disconnection.
Operation at Error
After an error occurs, the error is displayed and the alarm outputs function as if the upper limit has been exceeded. When the Input Error Output parameter in the advanced function setting level is set to ON, the output assigned to the alarm 1 function turns ON whenever an input error occurs. An error message is displayed when the PV, PV/SP, or PV/MV is displayed. Note The control output turns OFF. When the manual MV, MV at stop, or MV at PV error is set, however the control output corresponds to the set value.
[[[[ ]]]]
Meaning
Though this is not an error, it is displayed if the process value exceeds the display range when the control range is larger than the display range. The display ranges are shown below (with decimal points omitted). When less than 1,999 When more than 9,999 [[[[ ]]]]
281
Appendix Action
Control continues, allowing normal operation. The message is displayed when the PV, PV/SP, or PV/MV is displayed.
Resistance thermometer input (Except for models with a setting range of 199.9 to 500.0C) Thermocouple input (Except for models with a setting range of 199.9 to 400.0C) ES1B Control range
s.err display Numeric display Input indication range s.err display
Resistance thermometer input (Except for models with a setting range of 1999. to 500.0C) Thermocouple input (Except for models with a setting range of 199.9 to 400.0C) Control range
s.err display [[[[ display Numeric display Input indication range s.err display
Analog Input When display range < control range Control range
s.err display [[[[ display Numeric display Input indication range ]]]] display s.err display
Analog Input When display range > control range Control range
s.err display Numeric display s.err display
1999
9999
1999
9999
Note: The display range is shown in numbers with decimal points omitted.
e333
Meaning
AD Converter Error
Action
First, turn the power OFF then back ON again. If the display remains the same, the Controller must be repaired. If the display is restored, then the probable cause is electrical noise affecting the control system. Check for electrical noise.
Operation
Control output and alarm output turn OFF.
e111
Meaning
Memory Error
Action
First, turn the power OFF then back ON again. If the display remains the same, the Controller must be repaired. If the display is restored, then the probable cause is electrical noise affecting the control system. Check for electrical noise.
Operation at Error
Control output and alarm output turn OFF. (Current output is approx. 0 mA).
ffff
Meaning
This error is displayed when the heater current value exceeds 55.0 A.
282
Appendix Action
Control continues, allowing normal operation. An error message is displayed when the following items are displayed. Heater current 1 value monitor Heater current 2 value monitor Leakage current 1 monitor Leakage current 2 monitor
When heater burnout, HS alarm, or heater overcurrent occurs, the No. 1 display in the applicable setting level flashes.
Action
When a heater burnout, HS error, or heater overcurrent is detected, the HA indicator lights and the No. 1 display flashes for the applicable Heater Current 1 Value Monitor, Heater Current 2 Value Monitor, Leakage Current 1 Monitor, or Leakage current 2 Monitor parameters in the operation level and adjustment level. Control continues, allowing normal operation.
283
Appendix
Troubleshooting
Checking Problems If the Temperature Controller is not operating normally, check the following points before requesting repairs. If the problem persists, contact your OMRON representative for details on returning the product.
Timing Turning ON the power for the first time Status Temperature unit (C/F) is flashing. Meaning ST (self-tuning) is in progress (default setting: ON). Input type mismatch Countermeasures This is not a product fault. The temperature unit (C/F) flashes while ST (self-tuning) is being performed Check the sensor type and reset the input type correctly. Check the thermometer installation location and polarity and install correctly. Make sure that the connected device is not faulty. Page 64
Temperature error is large. Input error (S.Err dis- Thermometer is not play) installed properly. Communications are Non-recommended not possible. adapter is being used. Communications are Non-recommended not possible. adapter is being used. Overshooting ON/OFF control is Undershooting enabled (default: Hunting ON/OFF control selected).
Make sure that the connected device is not faulty. Select PID control and execute either ST (self-tuning) or AT (auto-tuning). When using self-tuning, turn ON the power supply to the Temperature Controller and load (heater, etc.) at the same time, or turn ON the load power supply first. Accurate self-tuning and optimum control will not be possible if the power supply to the load is turned ON after turning ON the power supply to the Temperature Controller.
During operation
62
Control cycle is longer compared with the speed of rise and fall in temperature Unsuitable PID constant
HS alarm operation fault Temperature is not rising Specified operation is unsuitable for required control (default: Reverse operation)
Shorten the control cycle. A shorter control 54 cycle improves control performance, but a cycle of 20 ms minimum is recommended in consideration of the service life of the relays. Set appropriate PID constants using either 62 of the following methods. Execute AT (autotuning). Set PID constants individually using manual settings. 54 Use breeder resistance if the problem is due to leakage current. Also investigate the errors detected by the HS alarm function. Select either forward or reverse operation 54 depending on the required control. Reverse operation is used for heating operations.
Heater is burnt out or Check whether heater burnout or deterioradeteriorated. tion have occurred. Also investigate the errors detected by the heater burnout alarm. Insufficient heater Check whether the heaters heating capaccapacity ity is sufficient. Cooling system in Check whether a cooling system is operatoperation. ing. Set the heating prevention temperature setPeripheral devices ting to a value higher than the set temperahave heat preventure of the Temperature Controller. tion device operating.
54
-------
Note Refer to the E5CN/E5AN/E5EN/E5GN Digital Temperature Controller Communications Manual (Cat. No. H158) for details.
284
Appendix
Temperature Controller will not operate Temperature error is large Input error (S.err display)
Meaning Set to STOP (default: RUN) Specified operation is unsuitable for required control (default: Reverse operation) A high hysteresis is set for ON/OFF operation (default: 1.0C) Set to STOP (default: RUN)
Countermeasures Page Set the RUN/STOP mode to RUN. If STOP 172 is lit on the display, control is stopped. Select either forward or reverse operation 54 depending on the required control. Reverse operation is used for heating operations.
60
Set the RUN/STOP mode to RUN. If STOP is lit on the display, control is stopped. Check whether the thermometer has burnt out or short-circuited
172
Thermometer has burnt out or short-circuited. Thermometer lead wires and power lines are in the same conduit, causing noise from the power lines (generally, display values will be unstable). Connection between the Temperature Controller and thermocouple is using copper wires. Installation location of thermometer is unsuitable. Input shift is not set correctly (default: 0C) Keys will not operate Setting change protect is ON. Cannot shift levels Operations limited due to protection. After long service life Control is unstable
---
Wire the lead wires and power lines in sep- --arate conduits, or wiring using a more direct path.
--Connect the thermocouples lead wires directly, or connect a compensating conductor suitable for the thermocouple.
Check whether the location of the thermom- --eter is suitable. Set a suitable input shift. If input shift is not required, set the input shift value to 0.0. Turn OFF setting change protect. 89
110 110
Set the operation/adjustment protect, initial setting/communications protect, and setting change protect values as required. Terminal screws may Retighten terminal screws to a torque of be loose. 0.74 to 0.90 Nm (see note). The internal components have reached the end of their service life.
33
The Temperature Controllers internal elec- --trolytic capacitor depends on the ambient temperature, and load rate. The structural life depends on the ambient environment (shock, vibration). The life expectancy of the output relays varies greatly with the switching capacity and other switching conditions. Always use the output relays within their rated load and electrical life expectancy. If an output relay is used beyond its life expectancy, its contacts may become welded or burned. Replace the Temperature Controller and all other Temperature Controllers purchased in the same time period.
Note The tightening torque is 0.5 Nm for the E5CN-U and 0.43 to 0.58 Nm for the E5GN. The terminal torque is 0.5 to 0.6 Nm for auxiliary output 2 on the E5GN.
285
Appendix
Replace the cable. The total cable length is 500 m maximum for RS-485 and 15 m maximum for RS-232C communications. To extend the communications distance for RS-232C communications, use OMROM's Z3R Optical Interface. The wrong communications cable has been E5CN, E5EN, or E5AN: Use a shielded, AWG24 to AWG14 (cross-secused. tional area of 0.205 to 2.081 mm2) twisted-pair cable for the communications cable. E5GN: Use a shielded, AWG24 to AWG18 (cross-sectional area of 0.205 to 0.823 mm2) twisted-pair cable for the communications cable. More than the specified number of communi- When 1:N RS-485 communications are used, a maximum of 32 nodes cations devices are connected to the same (including the host node) can be connected. communications path for RS-485 communications. An end node has not been set at each end of Set or connect terminating resistance at each end of the line. If the E5CN, the communications line for RS-485 commu- E5AN, E5EN, or E5GN is the end node, use 120- (1/2-W) terminating resistance. The combined terminating resistance with the host device nications. must be at least 54 . The specified power supply voltage is not Supply the specified power supply voltage. being supplied to the Controller. The specified power supply voltage is not Supply the specified power supply voltage. being supplied to an Interface Converter (such as the K3SC). The same baud rate and communications Set the same values for the baud rate, protocol, data length, stop bits, and method are not being used by all of the Con- parity on all nodes. trollers, host devices, and other devices on the same communications line. Use the same unit number. The unit number specified in the command frame is different from the unit number set by the Controller. Set each unit number for only one node. The same unit number as the Controller is being used for another node on the same communications line for RS-485 communications. There is a mistake in programming the host Use a line monitor to check the commands. Check operation using a samdevice. ple program. The host device is detecting the absence of a Shorten the send data wait time in the Controller or increase the response wait time in the host device. response as an error before it receives the response from the Controller. The host device is detecting the absence of a The Controller does not return responses for broadcast commands. response as an error after broadcasting a command (except for SYSWAY). The host device sent another command The response must always be read after sending a command (except for before receiving a response from the Control- broadcast commands). ler. The host device sent the next command too After receiving a response, wait at least 2 ms before sending the next command. soon after receiving a response from the Controller.
286
Appendix
Meaning The communications line became unstable when Controller power was turned ON or interrupted, and the host device read the unstable status as data. The communications data was corrupted from noise from the environment. Countermeasures Initialize the reception buffer in the host device before sending the first command and after turning OFF the power to the Controller.
Try using a slower baud rate. Separate the communications cable from the source of noise. Use a shielded, twisted-pair cable for the communications cable. Use as short a communications cable as possible, and do not lay or loop extra cable. To prevent inductive noise, do not run the communications cable parallel to a power line. If noise countermeasures are difficult to implement, use an Optical Interface.
Note For details on errors, refer to E5CN/E5AN/E5EN/E5GN Digital Temperature Controllers Communications Manual Basic Type (Cat. No. H158).
287
Appendix
Operation Level
Parameters Process Value Characters Setting (monitor) value Temperature: According to indication range for each sensor. Analog: Scaling lower limit 5% FS to Scaling upper limit +5% FS SP lower limit to SP upper limit 0 to 3 SP lower limit to SP upper limit 0.0 to 55.0 0.0 to 55.0 0.0 to 55.0 0.0 to 55.0 RSET, STRT 0 to 9999 RUN/STOP 1999 to 9999 1999 to 9999 1999 to 9999 1999 to 9999 1999 to 9999 1999 to 9999 1999 to 9999 1999 to 9999 1999 to 9999 5.0 to 105.5 (standard) 0.0 to 105.0 (heating/cooling) 0.0 to 105.0 rset, strt RSET run, stop Run 0 0 0 0 0 0 0 0 0 Display Default EU Unit Set value
Set Point Auto/Manual Switch Multi-SP Set Point Setting Set Point During SP Ramp Heater Current 1 Value Monitor Heater Current 2 Value Monitor Leakage Current 1 Monitor Leakage Current 2 Monitor Program Start Soak Time Remain RUN/STOP Alarm Value 1 Alarm Value Upper Limit 1 Alarm Value Lower Limit 1 Alarm Value 2 Alarm Value Upper Limit 2 Alarm Value Lower Limit 2 Alarm Value 3 Alarm Value Upper Limit 3 Alarm Value Lower Limit 3 MV Monitor (Heating) MV Monitor (Cooling) a-m m-sp sp-m ct1 ct2 lcr1 lcr2 prst sktr r-s al-1 al1h al1l al-2 al2h al2l al-3 al3h al3l o c-o
EU
288
OFF, AT Cancel AT-2: 100%AT Execute AT-1: 40%AT Execute OFF, ON 0.0 to 55.0 0.0 to 50.0 0.0 to 50.0 0.0 to 55.0 0.0 to 50.0 0.0 to 50.0 0.0 to 55.0 0.0 to 50.0 0.0 to 55.0 0.0 to 50.0 SP lower limit to SP upper limit SP lower limit to SP upper limit SP lower limit to SP upper limit SP lower limit to SP upper limit 199.9 to 999.9 199.9 to 999.9 199.9 to 999.9
Communications Writing Heater Current 1 Value Monitor Heater Burnout Detection 1 Heater Overcurrent Detection 1 Heater Current 2 Value Monitor Heater Burnout Detection 2 Heater Overcurrent Detection 2 Leakage Current 1 Monitor HS Alarm 1 Leakage Current 2 Monitor HS Alarm 2 SP 0 SP 1 SP 2 SP 3 Temperature Input Shift Upper Limit Temperature Input Shift Value Lower Limit Temperature Input Shift Value Proportional Band
cmwt ct1 hb1 oc1 ct2 hb2 oc2 lcr1 hs1 lcr2 hs2 sp-0 sp-1 sp-2 sp-3 ins insh
OFF
None
OFF
None A
0.0 50.0
A A A
0.0 50.0
A A A
50.0
A A A EU EU EU EU C or F C or F C or F C or F (See note 1.) %FS Second Second Second None C or F (See note 1.) %FS
insl
0.0
8.0
i d c-sc c-db
Analog input: 0.1 to 999.9 0 to 3,999 RT OFF: 0 to 3,999 RT ON: 0.0 to 999.9 0.01 to 99.99 Universal input: 199.9 to 999.9 Analog input: 19.99 to 99.99
0.00
289
Appendix
Parameters Characters Setting (monitor) value 0.0 to 100.0 Universal input: 0.1 to 999.9 Display Default 50.0 1.0 Unit % C or F (See note 1.) %FS C or F (See note 1.) %FS min or h C or F (See note 1.) %FS % Set value
Hysteresis (Cooling)
chys
0.10 1.0
soak wt-b
Analog input: 0.01 to 99.99 1 to 9,999 Universal input: OFF, 0.1 to 999.9
0.10 1 OFF
MV at Stop
mv-s
MV at PV Error
mv-e
sprt ol-h
MV Lower Limit
ol-l
Analog input: OFF, 0.01 to off, 0.01 to 99.99 99.99 5.0 to 105.0 (standard) 105.0 to 105.0 (heating/cooling) 5.0 to 105.0 (standard) 105.0 to 105.0 (heating/cooling) OFF or 1 to 9,999 off, 1 to 9999 MV lower limit +0.1 to 105.0 (standard) 0.0 to 105.0 (heating/cooling) 5.0 to MV upper limit 0.1 (standard) 105.0 to 0.0 (heating/cooling) 0.0 to 100.0 (0.0: MV Change Rate Limit Disabled) 0.0 to 100.0
OFF 0.0
0.0
OFF 105.0
orl
%/s
0.0
290
None
100 0 0 0 C 1300
c, f
100 200 0 onof, pid stnd, h-c ON/OFF Standard None None None None Second Second EU
291
Appendix
Parameters Direct/Reverse Operation Alarm 1Type Characters orev alt1 Setting (monitor) value Display Default Reverse operation 2 Unit None None Set value
Alarm 1 Hysteresis
alh1
Reverse operation, direct or-r, or-d operation 0: Alarm function OFF 1: Upper and lower-limit alarm 2: Upper-limit alarm 3: Lower-limit alarm 4: Upper and lower-limit range alarm 5: Upper and lower-limit alarm with standby sequence 6: Upper-limit alarm with standby sequence 7: Lower-limit alarm with standby sequence 8: Absolute-value upper-limit alarm 9: Absolute-value lower-limit alarm 10: Absolute-value upper-limit alarm with standby sequence 11: Absolute-value lower-limit alarm with standby sequence 12: LBA (Loop Burnout Alarm) 13: PV change rate alarm Universal input: 0.1 to 999.9
0.2
Alarm 2 Type
alt2
Analog input: 0.01 to 99.99 Same settings as the alarm 1 type. Note The 12: LBA (Loop Burnout Alarm) setting cannot be used. Universal input: 0.1 to 999.9
0.02 2
Alarm 2 Hysteresis
alh2
0.2
alt3 alh3
Analog input: 0.01 to 99.99 Same settings as the alarm 2 type Universal input: 0.1 to 999.9
0.02 2 0.2
C or F (See note 1.) %FS None C or F (See note 1.) %FS None
tr-h tr-l
Analog input: 0.01 to 99.99 OFF: OFF SP: Set point SP-M: Ramp set point PV: Process value MV: Manipulated variable (heating) C-MV: Manipulated variable (cooling) See note 2. See note 2.
0.02 OFF
292
Appendix
Parameters Linear Current Output Multi-SP Use Event Input Assignment 1 Characters o1-t ev-m ev-1 Setting (monitor) value 4-20: 4 to 20 mA 0-20: 0 to 20 mA 0 to 2 None: None STOP: RUN/STOP MANU: Auto/Manual PRST: Program Start (See note 3.) DRS: Invert Direct/Reverse Operation AT-2: 100% AT Execute/Cancel AT-1: 40% AT Execute/Cancel WTPT: Setting Change Enable/Disable LAT: Alarm Latch Cancel None: None STOP: RUN/STOP MANU: Auto/Manual PRST: Program Start (See note 3.) DRS: Invert Direct/Reverse Operation AT-2: 100% AT Execute/Cancel AT-1: 40% AT Execute/Cancel WTPT: Setting Change Enable/Disable LAT: Alarm Latch Cancel OFF, ON 1999 to 9,999 Display Default Unit None None None Set value
none stop manu prst drs at-2 at-1 wtpt lat none stop manu prst drs at-2 at-1 wtpt lat off, on
ev-2
STOP
None
Extraction of Square sqr Root Enable amov Move to Advanced function Setting Level
OFF 0
None None
Note
(1) Set None as the unit for analog inputs (23: 0 to 50 mV). (2)
Transfer output type Set Point Set Point During SP Ramp PV Setting (monitor) range Default (transfer output upper/lower limits) (See note 2.1.) SP upper limit/lower limit SP upper limit/lower limit Input setting range upper/ lower limit Scaling upper/lower limit 100.0/0.0 100.0/0.0 Unit
SP lower limit to SP upper limit SP lower limit to SP upper limit Temperature: Input setting range lower limit to input setting range upper limit Analog: Scaling lower limit to scaling upper limit Standard: 5.0 to 105.0 Heating/cooling: 0.0 to 105.0 0.0 to 105.0
EU EU EU
EU % %
(2.1) Initialized when the transfer output type is changed. Initialized if the input type, temperature unit, scaling upper/lower limit, or SP upper/ lower limit is changed when the transfer output type is SP, ramp SP, or PV. (When initialized by the initializing settings, it is initialized to 100.0/0.0.) (3) PRST (Program Start) can be set even when the Program Pattern parameter is set to OFF, but the function will be disabled.
293
Note When the Manual MV Limit Enable parameter is set to ON, the setting range will be the MV lower limit to the MV upper limit.
Standby Sequence Reset HB ON/OFF Auxiliary Output 1 Open in Alarm Auxiliary Output 2 Open in Alarm Auxiliary Output 3 Open in Alarm Heater Burnout Latch Heater Burnout Hysteresis ST Stable Range AT Calculated Gain AT Hysteresis
rest hbu sb1n sb2n sb3n hbl hbh st-b alfa at-g at-h
Condition A None ON N-O N-O N-O OFF 0.1 15.0 0.65 0.8 0.8 None None None None None A C or F None None C or F (See note 1.) %FS % Second None None Second None None None Second None
Limit Cycle MV Amplitude Input Digital Filter Additional PV Display MV Display Automatic Display Return Time Alarm 1 Latch Alarm 2 Latch Alarm 3 Latch Move to Protect Level Time Input Error Output
lcma inf pvad o-dp ret a1lt a2lt a3lt prlt sero
Analog input: 0.01 to 9.99 5.0 to 50.0 0.0 to 999.9 OFF, ON OFF, ON OFF or 1 to 99 OFF, ON OFF, ON OFF, ON 1 to 30 OFF, ON
0.20 20.0 0.0 OFF OFF OFF OFF OFF OFF 3 OFF
off, on
294
Appendix
Parameters Characters Setting (monitor) value OFF, ON OFF, ON Orange, Red, Green Display off, on off, on Default ON OFF RED Unit None None None Set value
Cold junction Comcjc pensation Method MB Command Logic rlrv Switching PV Change Color colr
org, red, grn Red to Green: When ALM1 is r-g lit, Green to Red: When ALM1 is g-r lit r-g.r Red to Green to Red Within PV stable band: Green Outside stable band: Red g-o.r Green to Orange to Red Within PV stable band: Green Outside stable band: Green, Red Orange to Green to Red o-g.r Within PV stable band: Green Outside stable band: Green, Red Universal input: 0.1 to 999.9
PV Stable Band
pv-b
5.0
Alarm 1 ON Delay Alarm 2 ON Delay Alarm 3 ON Delay Alarm 1 OFF Delay Alarm 2 OFF Delay Alarm 3 OFF Delay Input Shift Type
MV at Stop and Error Addition Auto/Manual Select Addition RT HS Alarm Use HS Alarm Latch HS Alarm Hysteresis LBA Detection Time LBA Level
Analog input: 0.01 to 99.99 0 to 999 (0: ON delay disabled) 0 to 999 (0: ON delay disabled) 0 to 999 (0: ON delay disabled) 0 to 999 (0: OFF delay disabled) 0 to 999 (0: OFF delay disabled) 0 to 999 (0: OFF delay disabled) INS1: Temperature input 1point shift INS2: Temperature input 2point shift OFF, ON OFF, ON
C or F (See note 1.) %FS Second Second Second Second Second Second None
off, on off, on
None None None None None A Second C or F (See note 1.) %FS
OFF, ON off, on OFF, ON off, on OFF, ON off, on 0.1 to 50.0 0 to 9999 (0: LBA function disabled) Universal input: 0.1 to 999.9
10.00
295
Appendix
Parameters LBA Band Characters lbab Setting (monitor) value Universal input: 0.0 to 999.9 Display Default 3.0 Unit C or F (See note 1.) %FS None Set value
out1
out2
Analog input: 0.00 to 99.99 When control output 1 is a voltage output (for driving SSR) (See note 2.): NONE: No assignment O: Control output (heating) C-O: Control output (cooling) ALM1: Alarm 1 ALM2: Alarm 2 ALM3: Alarm 3 P.END: Program end output (See note 3.) RALM: Control output ON/ OFF count alarm (See note 4.) WR1: Work bit 1 (See note 5.) WR2: Work bit 2 (See note 5.) WR3: Work bit 3 (See note 5.) WR4: Work bit 4 (See note 5.) WR5: Work bit 5 (See note 5.) WR6: Work bit 6 (See note 5.) WR7: Work bit 7 (See note 5.) WR8: Work bit 8 (See note 5.) When control output 1 is a current output (See note 2.): NONE: No assignment O: Control output (heating) C-O: Control output (cooling) NONE: No assignment O: Control output (heating) C-O: Control output (cooling) ALM1: Alarm 1 ALM2: Alarm 2 ALM3: Alarm 3 P.END: Program end output (See note 3.) RALM: Control output ON/ OFF count alarm (See note 4.) WR1: Work bit 1 (See note 5.) WR2: Work bit 2 (See note 5.) WR3: Work bit 3 (See note 5.) WR4: Work bit 4 (See note 5.) WR5: Work bit 5 (See note 5.) WR6: Work bit 6 (See note 5.) WR7: Work bit 7 (See note 5.) WR8: Work bit 8 (See note 5.)
0.20 O none o c-o alm1 alm2 alm3 p.end ralm wr1 wr2 wr3 wr4 wr5 wr6 wr7 wr8
none o c-o none o c-o alm1 alm2 alm3 p.end ralm wr1 wr2 wr3 wr4 wr5 wr6 wr7 wr8 NONE None
296
Appendix
Parameters Auxiliary Output 1 Assignment Characters sub1 Setting (monitor) value NONE: No assignment O: Control output (heating) C-O: Control output (cooling) ALM1: Alarm 1 ALM2: Alarm 2 ALM3: Alarm 3 P.END: Program end output (See note 3.) RALM: Control output ON/ OFF count alarm (See note 4.) WR1: Work bit 1 (See note 5.) WR2: Work bit 2 (See note 5.) WR3: Work bit 3 (See note 5.) WR4: Work bit 4 (See note 5.) WR5: Work bit 5 (See note 5.) WR6: Work bit 6 (See note 5.) WR7: Work bit 7 (See note 5.) WR8: Work bit 8 (See note 5.) Same as for control output 1. Same as for control output 1. Display none o c-o alm1 alm2 alm3 p.end ralm wr1 wr2 wr3 wr4 wr5 wr6 wr7 wr8 ALM2 ALM3 None None Default ALM1 Unit None Set value
Auxiliary Output 2 Assignment Auxiliary Output 3 Assignment (E5AN/ E5EN only) Character Select Soak Time Unit Alarm SP Selection Manual MV Limit Enable PV Rate of Change Calculation Period Automatic Cooling Coefficient Adjustment Heater Overcurrent Use Heater Overcurrent Latch Heater Overcurrent Hysteresis PF Setting
sub2 sub3
OFF, ON M: Minutes; H: Hours SP-M: Ramp set point SP: Set point OFF, ON 1 to 999 OFF, ON
ON M SP-M ON 4
off, on
OFF
OFF, ON OFF, ON 0.1 to 50.0 OFF: OFF RUN: RUN STOP: STOP R-S: RUN/STOP AT-2: 100% AT execute/cancel AT-1: 40% AT execute/cancel LAT: Alarm Latch Cancel A-M: Auto/manual PFDP: Monitor/setting item
off, on off, on
ON OFF 0.1
A-M
297
Appendix
Parameters Monitor/Setting Item 1 Characters pfd1 Setting (monitor) value Display 1 Default Unit None Set value
Monitor/Setting Item 2 Monitor/Setting Item 3 Monitor/Setting Item 4 Monitor/Setting Item 5 PV/SP Display Screen Selection
0: Disabled 1: PV/SP/Multi-SP 2: PV/SP/MV 3: PV/SP/Soak time remain 4: Proportional band (P) 5: Integral time (I) 6: Derivative time (D) 7: Alarm value 1 8: Alarm value upper limit 1 9: Alarm value lower limit 1 10: Alarm value 2 11: Alarm value upper limit 2 12: Alarm value lower limit 2 13: Alarm value 3 14: Alarm value upper limit 3 15: Alarm value lower limit 3 0 to 15: Same as for Monitor/ Setting Item 1. 0 to 15: Same as for Monitor/ Setting Item 1. 0 to 15: Same as for Monitor/ Setting Item 1. 0 to 15: Same as for Monitor/ Setting Item 1. 0: PV/SP 1: PV/SP/Multi-SP, PV/SP/MV 2: PV/SP/MV, PV/SP/Multi-SP 3: PV/SP/Multi-SP 4: PV/SP/MV 5: PV/SP/Multi-SP, PV/SP/ Soak Time Remain 6: PV/SP/MV, PV/SP/Soak Time Remain 7: PV/SP/Soak Time Remain O: MV (Heating) o C-O: MV (Cooling) c-o OFF, ON off, on OFF: OFF MANU: Manual STOP: Stop ALM1: Alarm 1 ALM2: Alarm 2 ALM3: Alarm 3 ALM: Alarm 1 to 3 OR status HA: Heater alarm OFF: OFF MANU: Manual STOP: Stop ALM1: Alarm 1 ALM2: Alarm 2 ALM3: Alarm 3 ALM: Alarm 1 to 3 OR status HA: Heater alarm OFF, 0.25, 0.5, 1.0 0 to 9999 0 to 9999 off manu stop alm1 alm2 alm3 alm ha off manu stop alm1 alm2 alm3 alm ha
0 0 0 0 4
0 ON OFF
svst
OFF
None
Display Refresh d.ref Period Control Output 1 ON/ ra1m OFF Count Monitor Control Output 2 ON/ ra2m OFF Count Monitor
0.25
298
Appendix
Parameters Characters Setting (monitor) value 0 to 9999 Display 0 Default Unit 100 times Set value
Control Output 1 ON/ ra1 OFF Count Alarm Set Value Control Output 2 ON/ ra2 OFF Count Alarm Set Value ON/OFF Counter rac Reset
0 to 9999
100 times
cmov
0: Disable the counter reset function. 1: Reset the control output 1 ON/OFF counter. 2: Reset the control output 2 ON/OFF counter. 1999 to 9,999
None
None
Note
(1) Set None as the unit for analog inputs (23: 0 to 50 mV). (2) The setting range depends on whether control output 1 is a current output or voltage output (for driving SSR). (3) P.END (program end output) can be set even when the program pattern is set to OFF, but the function will be disabled. (4) Turns ON when either the control output 1 or 2 ON/OFF count alarm is ON. (5) Displayed when logic operations are used. For detail, refer to 4-22 Logic Operations.
Protect Level
Parameters Move to Protect level Operation/Adjustment Protect Initial Setting/Communications Protect Setting Change Protect PF Key Protect Parameter Mask Enable Password to Move to Protect Level Characters Setting (monitor) value pmov 1999 to 9,999 oapt 0 to 3 icpt 0 to 2 wtpt pfpt pmsk prlp OFF, ON OFF, ON OFF, ON 1999 to 9,999 Display 0 0 1 off, on off, on off, on OFF OFF ON 0 Default Unit None None None None None None None Set value
None kbps
Communications Data Length Communications Stop Bits Communications Parity Send Data Wait Time
7 2 Even 20
Note When setting CWF, either CompoWay/F or SYSWAY can be used as the communications protocol. (CompoWay/F and SYSWAY are automatically identified by the command frames.)
299
Appendix
Temperature input (See note 1.) (See note 2.) (See note 2.) -----
(See note 1.) (See note 2.) (See note 2.) -----
-----
-----
-----
-----
-----
SP0 to SP3
---
---
---
---
---
RT Proportional Band (See note 10.) Integral Time (See note 10.) Derivative Time (See note 10.) MV Upper Limit, MV Lower Limit MV at Stop MV at PV Error Manual MV Transfer Output Upper Limit, Transfer Output Lower Limit (See note 4.) Control Output 1 Assignment Control Output 2 Assignment Auxiliary Output 1 Assignment Auxiliary Output 2 Assignment Auxiliary Output 3 Assignment Event Input Assignment 1 Event Input Assignment 2
-----
-----
-----
-----
-- (See note 9.) (See note 9.) (See note 9.) -----------
---------------
---------------
---------------
-------------
-------------
-------------
-------------
(See note 6.) (See note 7.) (See note 6.) (See note 6.) ---
(See note 6.) (See note 7.) (See note 6.) (See note 6.) (See note 8.) (See note 8.)
-------------
-------------
-------------
---
---
---
---
---
---
---
---
300
Appendix
Changed parameter Related initialized parameters Related parameter initialization execution condition Move to Protect Level MV Display Selection Temperature Input Shift Upper Limit Temperature Input Shift, Lower Limit Temperature Input Shift Dead Band Hysteresis (Heating) Hysteresis (Cooling) Wait Band Alarm 1 to 3 Hysteresis ST Stable Range AT Hysteresis --------Input type Temperature unit Scaling Lower Limit Scaling Upper Limit Analog input SP Lower Limit SP Upper Limit StanProTransdard or gram fer OutHeatPattern put ing/ Type Cooling Number of MultiSP Uses RT SP0 to SP3 Set Point
---------
---------
-- -----
---------
---------
---------
---------
---------
---------------
---------------
-------------
---------------
---------------
---------------
---------------
---------------
---------------
-------
-------
-------
-------
-------
-------
-------
Note
(1) Initialized to input setting range upper and lower limits, or scaling upper and lower limits. (2) Clamped by SP upper and lower limits. (3) Initialized only when the input type is changed to analog input when RT turns ON. The defaults are as follows: RT: OFF Proportional band: 8.0 Integral time: 233 Derivative time: 40 (4) Initialization is performed as shown below according to the transfer output type setting. The initialization differs depending on the changed parameter and the output type setting. SP: SP upper and lower limits Ramp SP: SP upper and lower limits PV: Input setting range upper and lower limits or scaling upper and lower limits MV (Heating): 100.0/0.0 MV (Cooling): 100.0/0.0 (4-1) Initialized only when the transfer output type is set to SP, Ramp SP, or PV. (4-2) Initialized only when the transfer output type is set to MV (Heating) or MV (Cooling).
301
Appendix
(4-3) Initialized to the above default values regardless of the settings for changing the transfer output type. (5) Initialized as follows according to the Standard or Heating/Cooling parameter setting. MV Upper Limit: 105.0 MV Lower Limit: Standard 5.0, heating/cooling 105.0 (6) Initialized to control output (cooling) for heating and cooling control, according to the following. (The defaults for standard control are the defaults in the parameter list.) With control output 2: The Control Output 2 Assignment parameter is initialized to control output (cooling). Without control output 2 and E5AN/EN: The Auxiliary Output 3 Assignment parameter is initialized to control output (cooling). Without control output 2 and E5CN: The Auxiliary Output 2 Assignment parameter is initialized to control output (cooling). E5GN: The Auxiliary Output 1 Assignment parameter is initialized to control output (cooling). (7) When the program pattern is OFF, the Auxiliary Output 1 Assignment parameter is initialized to alarm output 1. When the program pattern is not OFF, the Auxiliary Output 1 Assignment parameter is initialized to program end output. The Auxiliary Output 1 Assignment parameter is not initialized for the E5GN, however, if it is set for heating/cooling control. (8) If the Program Start parameter is assigned when the program pattern is changed to OFF, the Program Start parameter will be initialized to not assigned. (9) Initialized when temperature inputs are used and RT is changed. The defaults are as follows: Proportional band: 8.0 Integral time: 233 Derivative time: 40 when RT is OFF, and 40.0 when RT is ON. (10) The proportional band, integral time, and derivative time are initialized as follows by RT and input type changes. When RT is turned from ON to OFF by a change from temperature input to analog input. When ON is turned to OFF or OFF is turned to ON by an RT change. (11) Write to both so that the SP and the currently selected Multi-SP SP0 to SP3 match. (12) Initializes event input assignments used for Multi-SP to NONE. (13) Initialized to 0.8 when the temperature unit is C, and to 1.4 when the temperature unit is F.
302
Appendix
Thermocouple
W PL-II
24 25
5% to 105% of setting range. The display shows 1999 to 9999 (numeric range with decimal point omitted). 20 to 2320 (C)/40 to 3240 (F) 0 to 1300 (C)/0 to 2300 (F) 20 to 1320 (C)/40 to 2340 (F)
303
Appendix
Input type Current input Voltage input Specifications 4 to 20 mA 0 to 20 mA 1 to 5 V 0 to 5 V 0 to 10 V Set value 0 1 2 3 4 Input setting range Any of the following ranges, by scaling: 1,999 to 9,999 199.9 to 999.9 19.99 to 99.99 1.999 to 9.999 Input indication range 5% to 105% of setting range. The display shows 1999 to 9999 (numeric range with decimal point omitted).
The default is 5 (C/F) for Controllers with Thermocouple/Resistance Thermometer Universal Inputs and 0 for Controllers with Analog Inputs. The applicable standards for each of the above input ranges are as follows: K, J, T, E, N, R, S, B: JIS C1602-1995, IEC 584-1 L: Fe-CuNi, DIN 43710-1985 U: Cu-CuNi, DIN 43710-1985 W: W5Re/W26Re, ASTM E988-1990 JPt100: JIS C 1604-1989, JIS C 1606-1989 Pt100: JIS C 1604-1997, IEC 751 PLII: According to Platinel II Electromotive Force Table by Engelhard Corp. Control Range Resistance thermometer and thermocouple input Temperature lower limit 20C to temperature upper limit +20C, or temperature lower limit 40f to temperature upper limit +40f ES1B input: Same as input indication range Analog input 5% to +105% of scaling range
304
Appendix
Operation Level
a-m
Manual mode (See note 3.)
Press the O Key for at least 3 s while a-m is displayed. (a-m will flash after 1st second.) PF Key (See note 5.)
Press the O+ M Keys for at least 3 s. c (Display will flash after 1st second.)
25
100
Press the PF Key for at least 1 s. Press the O Key for at least 1 s.
25
Press the O Key for at least 3 s. (Display will flash after 1st second.)
100
Control stops.
Protect Level
Note The time taken to move to the protect level can be adjusted by changing the "Move to protect level time" setting. (Refer to page 228.)
Advanced Function Setting Level Input password. Control in progress Control stopped Calibration Level (See note 2.) Not displayed for some models Level change
Note
(1) You can return to the operation level by executing a software reset. (2) It is not possible to move to other levels from the calibration level by operating the keys on the front panel. It can be done only by first turning OFF the power. (3) From the manual control level, key operations can be used to move to the operation level only. (4) When the PF Setting parameter is set to A-M for a Controller with a PF Key (E5AN/EN). (5) When the PF Setting parameter is set to PFDP for a Controller with a PF Key (E5AN/EN)
305
Appendix
Parameter Flow
This section describes the parameters set in each level. Pressing the M Key at the last parameter in each level returns to the top parameter in that level.
Power ON
Starting in manual mode. Starting in automatic mode.
PF Key (See note 2.) Press the O Key for at least 3 s. Other than the Auto/Manual Switch display
Adjustment Level
Operation Level
Press the O Key less than 1 s.
C
M in-h
100
25
l.adj M at
off
Adjustment Level Display Displayed only once when entering adjustment level.
r-s RUN/STOP
run
C
AT Execute/Cancel
M dp M d-u
C
Decimal Point
M sl-h
1300
M p Proportional Band
8.0
M sl-l
-200
M i
233
M al2h
0
M d
40
M ct2
0.0
M s-hc
stnd
Standard or Heating/Cooling
M ct2
0.0
M st ST (Self-tuning)
on
M hb2
0.0
0.0
M ptrn M
20
For input type of temperature, standard control, or PID Program Pattern control output to ON/OFF output
M oc2
50.0
M of-r
C
M lcr1
0.0 0.0
Manual Reset Value Clear the offset during 50.0 stabilization of P or PD control.
M o MV Monitor (Heating)
0.0
M hs1
50.0
HS Alarm 1
M lcr2
0.0
M
Press the O and M Keys for at least 3 s. Press the O and M Keys for at least 1 s. Press the O Key less than 1 s.
M hs2
50.0
C
HS Alarm 2
M wt-b
off
M alt1
2
C
Alarm 1 Type
Wait Band
Protect Level
The time taken to move to the protect level can be adjusted by changing the "Move to protect level time" setting.
M sp-0
0
SP 0
M mv-s
0.0
M alh1
0.2
Alarm 1 Hysteresis
MV at Stop
M sp-1
0
SP 1 SP used by multi-SP SP 2
C
M mv-e
0.0
pmov
MV at PV Error
M sp-2
0
Operation/Adjustment Protect: oapt Restricts displaying and modifying menus in operation, ad0 justment, and manual control levels.
M sp-3 SP 3
0
M ol-h
105.0
M Initial Setting/ icpt Communications Protect: movement This protect level restricts
1 to the initial setting, communications
M ol-l
-5.0
Note: 1. When the PF Setting parameter is set to A-M for a Controller with a PF Key (E5AN/EN). 2. When the PF Setting parameter is set to PFDP for a Controller with a PF Key (E5AN/EN).
M
sqrp
0.0
Extraction of Square Root Low-cut Point
M sdwt
20
306
Appendix
(E5AN/EN only)
Monitor/Setting Item Display 2
PF
25
0
PF
PF
PF
Note: The monitor/setting items to be displayed is set in the Monitor/Setting Item 1 to 5 parameters (advanced function setting level).
alt2
2
C
Alarm 2 Type
hsu
on
HS Alarm Use
pf
a-m
M spru
M alh3
0.2
Alarm 3 Hysteresis
M tr-h
100.0
Auxiliary Output 1
M pfd5
0
Monitor/Setting Item 5
M spdp
4
n-o
M hbu
on
HB ON/OFF
M out2
none
M ev-1
none
M sub1
alm1
M ev-2
stop
M sub2
alm2
M sub3
M alfa
0.65
M at-h AT Hysteresis
0.8
M ra2m M ra1
0 Monitor
M csca
off
M o-dp
off
MV Display
M rt RT
off
M och
0.1
307
Appendix
308
Index Numerics
2-PID control, 54, 204 platinum resistance thermometer, 264 registering calibration data, 260 thermocouple, 260 user calibration, 260 voltage input, 268 characteristics, 277 cold junction compensator connecting, 261 communications operation commands, 112 wiring RS-232C, 44 RS-485, 42 communications function, 14 communications setting level, 17, 255 parameter operation list, 299 control outputs, 13 control outputs 1 and 2 wiring, 37, 39 control periods, 54, 206 Controllers with Analog Input, 267 Controllers with Analog Inputs, 259, 268 Controllers with Thermocouple/Resistance Thermometer Universal Input, 258, 265 cooling coefficient setting, 98 current input calibration, 267 current transformer calculating detection current, 75 Current Transformers (CT), 74, 279 CT inputs wiring, 42 external dimensions, 279 E54-CT1, 279 E54-CT3, 279 specifications, 278, 279 Current Value Exceeds (error display), 282
A
adjustment level, 16, 177 parameter operation list, 289 advanced function setting level, 17, 218 moving to, 108 parameter operation list, 294 alarm delays, 116 alarms, 13 alarm delays, 116 alarm hysteresis, 93 alarm latch, 94 alarm outputs, 69 alarm types, 69 alarm values, 71 operation, 94 analog input, 94, 272 calibration, 265, 267 AT (auto-tuning), 62 auto control, 103 auto/manual select addition, 124, 234 auto/manual switch, 166 auxiliary output 1 assignment, 240 auxiliary output 2 assignment, 241 auxiliary output 3 assignment, 242 auxiliary outputs 1, 2 and 3, 40 wiring, 41
B
basic model E5AN, 9 E5CN, 6 E5CN-U, 7 E5EN, 9 E5GN, 11
D
dead band, 97 setting, 98 derivative time, 68 detection current, 75 dimensions, 22 E5AN, 22 E5CN, 22
C
calibration analog input, 265, 267 current input, 267 indication accuracy, 270 input types, 260
309
Index
E5CN-U, 22 E5EN, 22 E5GN, 23 direct operation, 55, 206 Display Range Exceeded (error display), 281 down key, 5 settings, 82 HS Alarm (error display), 283 hysteresis, 60, 62
I
I/O configuration, 6 basic model E5AN, 9 E5CN, 6 E5CN-U, 7 E5EN, 9 E5GN, 11 main functions, 12 indication accuracy, 270 indicators explanation, 4 operation, 4 infrared temperature sensor, 270 initial setting level, 17, 199 parameter operation list, 291 initial setting/communications protect, 110 initial settings, 50 examples, 50, 51 initialization, 220 Input Error (error display), 281 input sensor types, 12, 200 input shift, 89 one-point shift, 89 two-point shift, 90 calculating, 90 input types, 52, 303 default values, 200 list, 53 setting, 52 inputs wiring, 36 installation, 22, 25 E5AN/E5EN mounting the terminal cover, 26 mounting to the panel, 26 E5CN/E5CN-U mounting the terminal cover, 26 mounting to the panel, 25 E5GN mounting to the panel, 27 panel cutout E5AN, 24 E5CN, 24
E
error displays, 281 Current Value Exceeds, 282 Display Range Exceeded, 281 Heater Burnout, 283 Heater Overcurrent, 283 HS Alarm, 283 Input Error, 281 Memory Error, 282 event inputs, 13, 41, 99, 101 wiring, 41 external dimensions Current Transformer (CT), 279 external power supply for ES1B, 14, 44, 90, 276
F
front panel E5AN, 2 E5CN, 2 E5CN-U, 2 E5EN, 3 E5GN, 3
H
HB alarm (heater burnout alarm), 73 settings, 80 Heater Burnout (error display), 283 heater burnout alarm, 13, 276 heater burnout hysteresis, 223 heater burnout latch, 223 heater overcurrent hysteresis, 247 latch, 246 heating/cooling control, 95, 189, 193, 204 cooling coefficient, 97, 189 dead band, 97, 189 setting, 98 HS alarm, 13, 73, 276
310
Index
E5CN-U, 24 E5EN, 24 E5GN, 25 removing from case E5AN, 29 E5CN, 28 E5EN, 29 removing the terminal block E5GN, 30 integral time, 68, 188 MV at PV error, 137, 233 MV at stop, 136, 233
N
No. 1 display, 4 No. 2 display, 4
O
ON/OFF control, 54, 204 setting, 61 one-point shift, 91 operation level, 16, 163 parameter operation list, 288 operation/adjustment protect, 110 output functions assignments, 56 output limits, 136 output periods, 206 output specifications setting, 54
K
keys down key, 5 key operations, 15 level key, 5 mode key, 5 operations, 5 up key, 5
L
LBA (loop burnout alarm), 118 band, 119 detection time, 119, 120 level, 119, 120 level key, 5 loop burnout alarm (LBA), 118
P
panel cutout E5AN, 24 E5CN/E5CN-U, 24 E5EN, 24 E5GN, 25 parameter flow, 305 parameter operation list, 288 adjustment level, 289 manual control level, 294 operation level, 288 parameter operation lists advanced function setting level, 294 communications setting level, 299 initial setting level, 291 protect level, 299 parameter structure, 258 parameters additional PV display, 226 adjustment level display, 179 alarm 1 hysteresis, 209 alarm 1 latch, 227 alarm 1 OFF delay, 232 alarm 1 ON delay, 232
M
main functions, 12 manual control, 103, 122 manual control level, 16 moving to, 123 parameter operation list, 294 manual setup, 68 Memory Error (error display), 282 mode key, 5 mounting, 25 terminal cover E5AN/E5EN, 26 E5CN/E5CN-U, 26 to panel E5AN/E5EN, 26 E5CN/E5CN-U, 25 E5GN, 27 multi-SP, 101, 167
311
Index
alarm 1 type, 207 alarm 2 hysteresis, 209 alarm 2 latch, 227 alarm 2 OFF delay, 232 alarm 2 ON delay, 232 alarm 2 type, 209 alarm 3 hysteresis, 209 alarm 3 latch, 227 alarm 3 OFF delay, 232 alarm 3 ON delay, 232 alarm 3 type, 210 alarm SP selection, 244 alarm value 1, 172 alarm value 2, 173 alarm value 3, 173 alarm value lower limit 1, 174 alarm value lower limit 2, 174 alarm value lower limit 3, 175 alarm value upper limit 1, 174 alarm value upper limit 2, 174 alarm value upper limit 3, 175 alpha, 224 AT calculated gain, 225 AT execute/cancel, 179 AT hysteresis, 225 auto/manual select addition, 234 auto/manual switch, 166 automatic cooling coefficient adjustment, 245 automatic display return time, 227 auxiliary output 1 assignment, 240 auxiliary output 1 open in alarm, 222 auxiliary output 2 assignment, 241 auxiliary output 2 open in alarm, 222 auxiliary output 3 assignment, 242 auxiliary output 3 open in alarm, 222 character select, 243 cold junction compensation method, 229 communications baud rate, 255 communications data length, 255 communications parity, 255 communications stop bits, 255 communications Unit No., 255 communications writing, 180 control output 1 assignment, 238 control output 1 ON/OFF count alarm set value, 253 control output 1 ON/OFF count monitor, 252 control output 2 assignment, 239 control output 2 ON/OFF count alarm set value, 253 control output 2 ON/OFF count monitor, 252 control period (cooling), 206 control period (heating), 206 cooling coefficient, 189 dead band, 189 decimal point, 202 derivative time, 188 direct/reverse operation, 206 display refresh period, 251 event input assignment *, 216 extraction of square root enable, 216 extraction of square root low-cut point, 194 HB ON/OFF, 222 heater burnout detection 1, 181 heater burnout detection 2, 183 heater burnout hysteresis, 223 heater burnout latch, 223 heater current 1 value monitor, 168, 180 heater current 2 value monitor, 169, 182 heater overcurrent detection 1, 181 heater overcurrent detection 2, 183 heater overcurrent hysteresis, 247 heater overcurrent latch, 246 heater overcurrent use, 246 HS alarm 1, 184 HS alarm 2, 185 HS alarm hysteresis, 236 HS alarm latch, 235 HS alarm use, 235 hysteresis (cooling), 190 hysteresis (heating), 190 initial setting/communications protect, 160 input digital filter, 226 input error output, 228 input shift type, 233 input type, 200 integral time, 188 LBA band, 237 LBA detection time, 236 LBA level, 237 leakage current 1 monitor, 170, 184 leakage current 2 monitor, 170, 185 limit cycle MV amplitude, 225 linear current output, 212 lower-limit temperature input shift value, 187 manual MV limit enable, 244 manual reset value, 190 MB command logic switching, 229 monitor/setting item *, 248 monitor/setting item display 1 to 5, 196 move to advanced function setting level, 217 move to calibration level, 254 move to protect level, 160 move to protect level time, 228 multi-SP set point setting, 167 multi-SP uses, 220
312
Index
MV (manual MV), 197 MV at PV error, 192 MV at stop, 192 MV at stop and error addition, 233 MV change rate limit, 194 MV display, 227 MV display selection, 249 MV lower limit, 193 MV monitor (cooling), 176 MV monitor (heating), 175 MV upper limit, 193 number of multi-SP uses, 213 ON/OFF counter reset, 254 operation/adjustment protect, 160 parameter initialization, 220 parameter mask enable, 161 password to move to protect level, 162 PF key protect, 161 PF setting, 247 PID ON/OFF, 204 process value, 165 process value/set point, 165 program pattern, 205 program start, 171 proportional band, 188 protocol setting, 255 PV change color, 230 PV decimal point display, 250 PV rate of change calculation period, 245 PV stable band, 231 PV status display function, 250 PV/MV (manual MV), 197 PV/SP display screen selection, 249 RT, 234 RUN/STOP, 172 scaling lower limit, 202 scaling upper limit, 202 selecting, 17 send data wait time, 255 set point during SP ramp, 167 setting change protect, 161 soak time, 191 soak time remain, 171 soak time unit, 243 SP 0, 186 SP 1, 186 SP 2, 186 SP 3, 186 SP lower limit, 203 SP ramp set value, 193 SP ramp time unit, 220 SP upper limit, 203 ST (self-tuning), 205 ST stable range, 224 standard or heating/cooling, 204 standby sequence reset, 221 SV status display function, 251 temperature input shift, 186 temperature unit, 202 transfer output lower limit, 212 transfer output type, 210 transfer output upper limit, 212 upper-limit temperature input shift value, 187 wait band, 191 part names, 2 password, 111, 112 PID constants, 62, 65 setting manually, 68 PID control setting, 61 PID ON/OFF Page, 193 platinum resistance thermometer, 271 calibration, 264 power supply wiring, 35 precautions wiring, 33 process value (PV), 165 program end, 132 output, 132 program patterns, 130 proportional action, 68 proportional band, 68 protect level, 16, 110, 159 moving to, 112, 160, 228 communications operation command, 112 password, 111, 162 parameter operation list, 299 protection, 110 initial setting/communications, 110, 160 operation/adjustment, 110, 160 setting change, 110, 111 PV display color change, 113 stable band, 114 PV/MV, 197
R
ratings, 275
313
Index
removing from case E5AN/E5EN, 29 E5CN, 28 removing the terminal block E5GN, 30 reverse operation, 55, 206 RT (robust tuning), 66, 234 run/stop control, 103 switching between SPs, 102 shifting input values, 89 simple program function, 129, 135 controlling start, 103 starting, 131 soak time, 131 SP ramp, 106 alarm operations, 108 operation at startup, 107 restrictions, 107 specifications, 275 Current Transformer (CT), 278, 279 external power supply for ES1B, 45 output, 54 USB-Serial Conversion Cable, 280 ST (self-tuning), 64 ST stable range, 65 startup conditions, 65 standard control, 204 standby sequence, 93 startup conditions, 65 operation, 107 support software port, 45
S
scaling upper and lower limits for analog inputs, 94 screwless clamp terminals, 34 self-tuning (ST), 64, 205 sensor input control range, 303 indication range, 303 setting range, 303 sensor types, 200 set point (SP), 59 limiter, 104 limiting change rate, 106 lower limit, 106 ramp, 106 setting, 59, 61 setting upper and lower limits, 104 switching between SPs, 102 upper limit, 105 setting change protect, 110 setting level configuration, 15 setting levels diagram, 305 settings cooling coefficient, 98 dead band, 98 event input, 99 HB alarm (heater burnout alarm), 80 moving to advanced function setting level, 80 heating/cooling control, 98 HS alarm, 82 moving to advanced function setting level, 81, 82 hysteresis, 62 LBA detection time, 119 password, 112 PID ON/OFF, 61 saving, 18 SP lower limit, 106 SP upper limit, 105
T
temperature input, 12, 13 shift values, 93 temperature unit, 4, 54 terminals arrangement E5AN/E5EN, 32 E5CN, 31 E5CN-U, 32, 33 wiring, 31 thermocouple, 270 calibration, 260 Thermocouple/Resistance Thermometer input type, 264, 265 universal input type, 265 three-position control, 60 transfer output, 126 type, 127 troubleshooting, 284 two-point shift, 90, 92, 93 calculating, 90
314
Index
U
up key, 5 USB-Serial Conversion Cable specifications, 280 user calibration, 260
V
voltage input calibration, 268
W
wait band, 131 wiring, 35 auxiliary outputs 1, 2, and 3, 40 communications RS-232C, 44 RS-485, 42 control output 1, 37 control output 2, 39 CT inputs, 42 event inputs, 41 external power supply for ES1B, 44 inputs, 36 power supply, 35 precautions, 33 terminal arrangement, 31 terminals, 31
315
Index
316
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Revision code
The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.
Revision code 01 01A 02 Revised content Original production Page 9: Added case color information to the model number legend. Pages xii and xiv: Added information on shipping standards and corrected mistakes. Pages 26, 96,236, 246, 255, 263, and 277: Made minor corrections. Pages 62 to 67: Made minor corrections to graphics. Page 80: Replaced graphic and changed step 2. September 2009 Added the E5GN. Date January 2008 March 2008 March 2009
03
317
OMRON Corporation
Industrial Automation Company Control Devices Division H.Q. Industrial Component Division 2-2-1 Nishikusatsu, Kusatsu-shi, Shiga, 525-0035 Japan Tel: (81) 77-565-5160/Fax: (81) 77-565-5569
OMRON ELECTRONICS LLC One Commerce Drive Schaumburg, IL 60173-5302 U.S.A. Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
Authorized Distributor:
Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69-2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388
OMRON Corporation 2008 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. Printed in Japan Cat. No. H156-E1-03 0909