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Junction Box and Wiring Guideline for Twisted Pair LONWORKS Networks
LONWORKS Engineering Bulletin

October 2009 Introduction

This bulletin identifies the different types of cabling and junction boxes that may be used in twisted pair LONWORKS networks. The recommendations presented herein are intended to assist network integrators, OEMs, electrical system designers, interconnection device manufacturers, and cable manufacturers, and are provided for informational purposes only. For specific details on the operation and cabling requirements of the FT 3120/FT 3150 Free Topology Smart Transceivers, TP/FT-10 (FTT-10A and LPT transceivers), TP/XF-78 (TPT/XF-78 transceiver), TP/XF-1250 (TPT/XF-1250 transceiver), and TP-RS485 (TPRS485 control module) channels please refer to the pertinent users guides. The guides can be downloaded from Echelons web site at www.echelon.com. This document also includes specifications for twisted pair cabling for use in train braking applications compliant with the requirements of the Association of American Railroads. The AAR application uses the PL-20 channel (PLT-22 Power Line Transceiver or PL 3120 or PL 3150 Power Line Smart Transceiver) operating over a doubly terminated twisted pair power cable 3 kilometers in length. In such applications a special, non-standard coupling circuit and cable terminations are required, please contact Echelon for details.

Network Cabling TP/FT-10 Free Topology Channel

Five cable types have been validated for the TP/FT-10 channel. These cable types are: Cable Type
TIA 568A Category 5 cable Belden 8471 (PVC jacket) or equivalent cable Belden 85102 (Tefzel jacket) or equal cable Level IV cable JY (st) Y 2x2x0.8

AWG
24WAWG 16AWG 16AWG 22AWG 20.4AWG

Diameter
0.5mm 1.3mm 1.3mm 0.65mm 0.8mm

The distance limitations, electrical characteristics, and suppliers of these cables follow. Link power applications have unique distance limitations based on power consumption. Please refer to the pertinent LPT users guide for details.

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TP/XF-78 Bus Topology Channel

One cable type has been validated for the TP/XF-78 channel (for use with the TPT/XF-78 Bus Topology Transceiver). The only approved cable type is: Cable Type
Level IV cable

AWG
22AWG

Diameter
0.65mm

The distance limitations, electrical characteristics, and suppliers of this cable are presented below.

TP/XF-1250 Bus Topology Channel

Two cable types have been validated for the TP/XF-1250 channel (for use with the TPT/XF-1250 Bus Topology Transceiver). These cable types are:

Cable Type
TIA 568A Category 5 cable Level IV cable

AWG
24AWG 22AWG

Diameter
0.5mm 0.65mm

The distance limitations, electrical characteristics, and suppliers of these cables are presented below.

TP-RS485 Channel
Channels employing RS-485 transceivers should use only a shielded, twisted pair cable approved by the manufacturer for use with EIA RS-485 transceivers.

PL-20 Channel for Train Braking

One cable type has been validated for use with the PL-20 channel for long distance signaling on S4210 cable configured in a doubly terminated bus. This cable type is as follows: Cable Type
AAR S-4210 twin-axial, 50 Ohm cable

AWG
8WAWG

Diameter
3.3mm

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Cable Specifications TIA 568A Category 5 Cable

The specifications for Category 5 cabling are defined by the Telecommunications Industry Association standard 568A. The typical parameters of this cable are as follows:
Wire Diameter (mm/AWG) 0.51mm/24 Resistance Rloop /km 168 Capacitance nF/km 46 Velocity of Propagation Vprop % of c 58

Echelon has qualified cabling that meets the TIA 568A standard, and any cabling from any manufacturer - that meets this standard is acceptable. For the TP/FT-10 channel operating in a bus topology, the maximum bus length of TIA 568A Category 5 cabling is 900 meters, with a maximum stub length of 3 meters. For the TP/FT-10 channel operating in free topology, the maximum length of TIA 568A Category 5 cabling is 250 meters maximum node-to-node distance, and 450 meters maximum total wire length. For the TP/XF-1250 channel operating in a bus topology, the maximum bus length of TIA 568A Category 5 cabling is 130 meters, with a maximum stub length of 0.3 meters. There are topology restrictions associated with the use of this channel refer to Chapter 5 of the TPT Twisted Pair Transceiver Users Guide before installing any cabling for this channel.

Belden 8471 Cable

Belden 8471 16AWG (1.3mm) cable may be used only with the TP/FT-10 channel. Belden does not publish those 8471 cable parameters that affect signaling on TP/FT-10 channels, however, Echelon has measured the following important parameters:
Wire Diameter (mm/AWG) 1.3mm/16 Resistance Rloop /km 28 Capacitance nF/km 72 Velocity of Propagation Vprop % of c 55

For the TP/FT-10 channel operating in a bus topology, the maximum bus length of Belden 8471 cabling is 2700 meters, with a maximum stub length of 3 meters. For the TP/FT-10 channel operating in free topology, the maximum length of Belden 8471 cabling is 400 meters maximum node-to-node distance, and 500 meters maximum total wire length.

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Belden 85102 Cable

Belden 85102 16AWG (1.3mm) cable may be used only with TP/FT-10 channels. Belden does not publish those 85102 cable parameters that affect signaling on TP/FT-10 channels, however, Echelon has analyzed this cable in some detail. The following specifications can be used by cable suppliers to produce an equivalent cable:
DC Resistance, each conductor DC Resistance Unbalance Mutual Capacitance Characteristic Impedance Attenuation 20kHz 64kHz 78kHz 156kHz 256kHz 512kHz 772kHz 1000kHz Propagation Delay Minimum 14.0 Typical 14.7 Maximum 15.5 5% 55.9 108 1.3 1.9 2.2 3.0 4.8 8.1 11.3 13.7 5.6 nF/km dB/km Units /km Condition 20C per ASTM D 4566 20C per ASTM D 4566 Per ASTM D 4566 64kHz to 1MHz per ASTM D 4566 20C per ASTM D 4566

92

100

nsec/m

78kHz

For the TP/FT-10 channel operating in a bus topology, the maximum bus length of Belden 85102 cabling is 2700 meters, with a maximum stub length of 3 meters. For the TP/FT-10 channel operating in free topology, the maximum length of Belden 85102 cabling is 500 meters maximum node-to-node distance, and 500 meters maximum total wire length.

Level 4 Cable
Level 4 cable may be used with TP/FT-10, TP/XF-78, or TP/XF-1250 channels. The Level 4 cable specification used by Echelon and as originally defined by the National Electrical Manufacturers Association (NEMA) differs from the Category 4 specification proposed by the Electronic Industries Association/Telecommunication Industry Association (EIA/TIA). The following specifications can be used by cable suppliers to identify a compliant Level 4 cable or produce an equivalent cable:

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Specifications apply to shielded or unshielded 22AWG (0.65mm) cable, 24AWG (0.5mm) cable shown in brackets [ ] if different 18.0 [28.6] D-C Resistance (Ohms/1000 feet at 20C) maximum for a single copper conductor regardless of whether it is solid or stranded and is or is not metal-coated. 5 D-C Resistance Unbalance (percent) maximum Mutual Capacitance of a Pair (pF/foot) maximum 17 1000 Pair-to-Ground Capacitance Unbalance (pF/1000 feet) maximum Characteristic Impedance (Ohms) 772kHz 10215% 1.0MHz 10015% 4.0MHz 10015% 8.0MHz 10015% 10.0MHz 10015% 16.0MHz 10015% 20.0MHz 10015% Attenuation (dB/1000 feet at 20C) maximum 772kHz 4.5 [5.7] 1.0MHz 5.5 [6.5] 4.0MHz 11.0 [13.0] 8.0MHz 15.0 [19.0] 10.0MHz 17.0 [22.0] 16.0MHz 22.0 [27.0] 20.0MHz 24.0 [31.0] Worst-Pair Near-End Crosstalk (dB) minimum. Values are shown for information only. The minimum NEXT coupling loss for any pair combination at room temperature is to be greater than the value determined using the formula NEXT (FMHz)>NEXT(0.772)-15log10(FMHz/0.772) for all frequencies in the range of 0.772MHz-20MHz for a length of 1000 feet. 772kHz 58 1.0MHz 56 4.0MHz 47 8.0MHz 42 10.0MHz 41 16.0MHz 38 20.0MHz 36

For the TP/FT-10 channel operating in a bus topology, the maximum bus length of Level 4 22AWG (0.65mm) cabling is 1400 meters, with a maximum stub length of 3 meters. For the TP/FT-10 channel operating in free topology, the maximum length of Level 4 22AWG (0.65mm) cabling is 400 meters maximum node-to-node distance, and 500 meters maximum total wire length. For the TP/XF-78 channel operating in a bus topology, the maximum bus length of 4 22AWG (0.65mm) cabling is 1400 meters, with a maximum stub length of 3 meters. There are topology

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restrictions associated with the use of this channel refer to Chapter 5 the TPT Twisted Pair Transceiver Users Guide before installing any cabling for this channel. For the TP/XF-1250 channel operating in a bus topology, the maximum bus length of 4 22AWG (0.65mm) cabling is 130 meters, with a maximum stub length of 0.3 meters. There are topology restrictions associated with the use of this channel refer to Chapter 5 of the TPT Twisted Pair Transceiver Users Guide before installing any cabling for this channel.

JY (st) Y 2x2x0.8 Cable

JY (st) cable is available only in Europe, and may be used only with the TP/FT-10 channel. Cable parameters that affect signaling on TP/FT-10 channels are not published for this cable, however, Echelon has measured the following important parameters:
Wire Diameter (mm/AWG) 0.8mm/20.4 Resistance Rloop /km 73 Capacitance nF/km 98 Velocity of Propagation Vprop % of c 41

For the TP/FT-10 channel operating in a bus topology, the maximum bus length of JY (st) cabling is 900 meters, with a maximum stub length of 3 meters. For the TP/FT-10 channel operating in free topology, the maximum bus length of JY (st) cabling is 320 meters maximum node-to-node distance, and 500 meters maximum total wire length.

S-4210 Cable for Train Braking on PL-20 Channel

S-4210 cable is a two conductor, twinaxial cable for exclusive use with the PLT-22 Power Line Transceiver and PL 3120/PL 3150 Power Line Smart Transceivers. Specialized coupling and termination circuits are required for this application.
Wire Diameter (mm/AWG) 3.3mm/8 Conductors 2 Characteristic Impedance () 50 Construction Twinaxial

The PL-20 channel for train braking must be operated in a doubly terminated bus topology, and will function at distances of at least 3 kilometers with 160 PLT-22-based or smart transceiver devices, and no stubs. Contact your Echelon representative for details on coupling circuits.

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!
Untwisted wires, or cables containing flat or parallel untwisted conductors must not be used on an LONW ORKS twisted pair channel. The use of thses wiers/cables may result in improper network operation and could, under certain circumstances, result in damage to nodes connected to such a channel.

Cable Suppliers
The following cable suppliers have stated that their listed cables comply with Echelon wire guidelines.

Belden Wire & Cable Company

Corporate 2200 U.S. 27 South Richmond, Indiana 47374 Phone: +1-765-983-5200 Phone: 1-800-235-3361 Fax: +1-765-983-5294 Web: www.belden.com Asia/Pacific Head Office 100 Olympia Street Tottenham, Victoria 3012 Australia Phone: +61 (3) 9224 2800 Fax: +61 (3) 9314 8515 Cable Type
16AWG (1.3mm) 16AWG (1.3mm) Category 5

Europe Head Office Edisonstraat 9 5928 PG Venlo The Netherlands Phone: +31 (0) 77 3878555 Fax: +31 (0) 77 3878448

Africa/ Middle East Head Office P.O. Box 17308 Jebel Ali Dubai, U.A.E. Phone: +971 4 814723 Fax: +971 4 814726 Number of Pairs
1 1 Various

Details
Unshielded High temperature Unshielded PVC jacket Non-plenum Various

Catalog Number
85102 8471 Contact mfg.

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BICCGeneral (BICC Cable, Brand-Rex, General Cable, Carol Cable)

NORTH AMERICAN CORPORATE HEADQUARTERS 4 Tesseneer Drive Highland Heights, KY 41076 Phone: +1-859-572-8000 Fax: +1-859-572-845 [email protected] Web: www.biccgeneral.com

Cable Type Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) 16AWG (1.3mm) 16AWG (1.3mm) Category 5 S-4210 8AWG (3.3mm)

Number of Pairs 1 1 1 1 1 1 Various 1

Details Unshielded Plenum U.L. Type CMP Shielded Plenum U.L. Type CMP Unshielded Non-plenum U.L. Type CM Shielded Non-plenum U.L. Type CM Unshielded Plenum U.L. Type CMP Unshielded Non-plenum U.L. Type CM Various Twin-axial, 50 Ohm

Catalog Number C8601 C8611 C8641 C8651 C8621 C8661 Contact mfg. Brand-Rex T-75128

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The Cable Company

498 Bonnie Lane Elk Grove, Illinois 60007 U.S.A Phone: 1-847-437-5267 Fax: +1-847-437-8820 Web: www.thecableco.com

Cable Type Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) 16AWG (1.3mm) 16AWG (1.3mm)

Number of Pairs 1 2 1 2 1 2 1 2 1 1

Details Unshielded Non-plenum U.L. Type CMR Unshielded Non-plenum U.L. Type CMR Shielded Non-plenum U.L. Type CMR Shielded Non-plenum U.L. Type CMR Unshielded Plenum U.L. Type CMP Unshielded Plenum U.L. Type CMP Shielded Plenum U.L. Type CMP Shielded Plenum U.L. Type CMP Unshielded Non-plenum U.L. Type CMR Unshielded Plenum U.L. Type CMP

Catalog Number 0612ECH 0614ECH 0732ECH 0734ECH 5012ECH 5014ECH 5202ECH 5204ECH 0652ECH 5052ECH

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Calvert Wire and Cable Corporation

5091 West 164th Street Brook Park, OH. 44142 USA Phone: +1-216-433-7600 Fax: +1-216-433-7614 Web: www.calvert-wire.com

Cable Type
Level 4 22AWG (0.65mm)

Number of Pairs
1 Stranded

Details
Unshielded Non-plenum U.L. Type CMR Unshielded Non-plenum U.L. Type CMR Shielded Non-plenum U.L. Type CMR Shielded Non-plenum U.L. Type CMR Unshielded Plenum U.L. Type CMP Unshielded Plenum U.L. Type CMP Shielded Plenum UL CMP Shielded Plenum U.L. Type CMP Shielded Plenum U.L. Type CMP Shielded Plenum U.L. Type CMP Shielded Non-plenum U.L. Type CMR

Catalog Number
RD3001-LON

Level 4 22AWG (0.65mm)

2 Stranded

RD2P3001-LON

Level 4 22AWG (0.65mm)

1 Stranded

RD3011-LON

Level 4 22AWG (0.65mm)

2 Stranded

RD2P3011-LON

Level 4 22AWG (0.65mm)

1 Stranded

MDC3001-LON

Level 4 22AWG (0.65mm)

2 Stranded

DMC2P3001-LON

Level 4 22AWG (0.65mm)

1 Stranded

DMC3011-LON

Level 4 22AWG (0.65mm)

2 Stranded

DMC2P3011-LON

Level 4 24AWG (0.5mm)

1 Stranded

402-241PFSB

Level 4 24AWG (0.5mm)

2 Stranded

402-242PFSO

Level 4 24AWG (0.5mm)

1 Stranded

401-241PFSBW

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Communication Supply Corporation (CSC)

Low Voltage Division Headquarters 5950 Office Boulevard, N.E. Albuquerque, NM 87108 USA Phone: 1-505-344-3400, 1-800-334-2150 Fax: +1-505-345-3862 Web: www.gocsc.com

Cable Type Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm)

Number of Pairs 1 Stranded 2 Stranded 1 Stranded 2 Stranded 1 Stranded 2 Stranded 1 Stranded 2 Stranded

Details Unshielded Non-plenum U.L. Type CM Unshielded Non-plenum U.L. Type CM Shielded Non-plenum U.L. Type CM Shielded Non-plenum U.L. Type CM Unshielded Plenum U.L. Type CMP Unshielded Plenum U.L. Type CMP Shielded Plenum U.L. Type CMP Shielded Plenum U.L. Type CMP

Catalog Number CSC 588547 CSC 588548 CSC 588549 CSC 588550 CSC 583783 CSC 588544 CSC 588545 CSC 588546

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ConnectAir International
4240 B Street N.W. Auburn, Washington 98001 Phone: +1-253-813-5599 Phone: 1-800-247-1978 Fax: +1-253-813-5699 Web: www.connect-air.com

Direct burial and aerial messenger cables also available.

Cable Type Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Category 5 Composite Level 4 22 AWG (0.65mm) 16 AWG (1.3mm) Number of Pairs 1 2 1 2 1 2 1 2 Various 1 1 Details Unshielded Plenum U.L. Type CMP Unshielded Plenum U.L. Type CMP Shielded Plenum U.L. Type CMP Shielded Plenum U.L. Type CMP Unshielded Non-plenum U.L. Type CM Unshielded Non-plenum U.L. Type CM Shielded Non-plenum U.L. Type CM Shielded Non-plenum U.L. Type CM Various Unshielded Unshielded Non-plenum Standard U.L. Type CM Catalog Number W221P-2001 W222P-2003 W221P-2002 W222P-2004 W221P-1002 W222P-1004 P221P-1003 P222P-1005 Contact mfg. W22162P-1820

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Eastman Wire & Cable

International Sales Office 1085 Thomas Busch Highway Pennsauken, New Jersey 08110 Phone: +1-609-488-8800 Phone: 1-800-257-7940 Fax: +1-609-488-8899 Web: www.eastmanwire.com

Cable Type Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) 16AWG (1.3mm) 16AWG (1.3mm)

Number of Pairs 1 2 1 2 1 2 1 2 1 1

16AWG (1.3mm) Category 5 24AWG (0.5mm) Category 5 24AWG (0.5mm) Category 5

1 4 4 Various

Details Unshielded Plenum Unshielded Plenum Shielded Plenum Shielded Plenum Unshielded PVC jacket Non-plenum Unshielded PVC jacket Non-plenum Shielded PVC jacket Non-plenum Shielded PVC jacket Non-plenum Unshielded Plenum Unshielded Plenum High temperature Radiation resistant Unshielded PVC jacket Non-plenum Unshielded Plenum Unshielded Non-plenum Various

Catalog Number LEV4221P725 LEV4222P725 LEV4221PSJ725 LEV4222PSJ725 LEV4221P LEV4222P LEV4221PSJ LEV4222PSJ 725-5705 725-5705SP

5705 800-244CAT5 EZM 244CAT5 BL EZM Contact mfg.

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General Wire Products

International Sales Office 425 Shrewsbury Street Worcester, Massachusetts 01604 Phone: +1-508-752-8260 Fax: +1-508-753-2173 Web: www.generalwireproducts.com

Cable Type Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) 16AWG (1.3mm) 16AWG (1.3mm)

Number of Pairs 1 2 1 2 1 2 1 2 1 1

Details Unshielded Solid Plenum Unshielded Solid Plenum Shielded Solid Plenum Shielded Stranded Plenum Unshielded Stranded Plenum Unshielded Stranded Plenum Shielded Stranded Plenum Shielded Solid Plenum Unshielded Stranded High temperature Harsh environment Unshielded Stranded PVC jacket Non-plenum

Catalog Number 030-21890 030-42102 030-42701 030-21891 030-21851 030-52902-S 030-21892 030-42702 030-84952 030-8321

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Great Lakes Wire and Cable, Incorportated

International & Domestic Sales Office 32400 Howard Street Madison Heights, MI 48071 Phone: +1-248-616-0022 Phone: 1-888-833-4592 Fax: +1-248-616-9118 Web: www.greatwire.com

Cable Type Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) 16AWG (1.3mm) 16AWG (1.3mm) 16AWG (1.3mm)

Number of Pairs 1 solid 2 solid 1 solid 2 solid 1 stranded 2 stranded 1 stranded 2 stranded 1 stranded 1 stranded 1 stranded

Category 5

Various

Details Unshielded plenum, U.L. Type CMP Unshielded plenum, U.L. Type CMP Shielded plenum, U.L. Type CMP Shielded plenum, U.L. Type CMP Unshielded plenum, U.L. Type CMP Unshielded plenum, U.L. Type CMP Shielded plenum, U.L. Type CMP Shielded plenum, U.L. Type CMP Unshielded plenum, U.L. Type CMP Unshielded Non-plenum, U.L. Type CMP Unshielded Plenum, U.L. Type CMP Harsh Environment High Temperature Radiation Resistant Various

Catalog Number 70002 70003 70004 70005 70006 70007 70008 70009 70010 70011 70012

Contact mfg.

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Honeywell Cable
Honeywell Cable Products 7701 95th Street Pleasant Prairie, WI 53158-2716 Phone: +1-262-947-0720 / +1-800-222-0060 Fax: +1-262-947-0724 Web: www.honeywell.com

Cable Type Level 4 22 AWG (0.65mm) Level 4 22 AWG (0.65mm) Level 4 22 AWG (0.65mm) Level 4 22 AWG (0.65mm) Level 4 22 AWG (0.65mm) Level 4 22 AWG (0.65mm) Level 4 22 AWG (0.65mm) Level 4 22 AWG (0.65mm)

Number of Pairs 1, stranded 2, stranded 1, stranded 2, stranded 1, stranded 2, stranded 1, stranded 2, stranded

Details Unshielded, CL2 Unshielded, CL2 Shielded, CL2 Shielded, CL2 Unshielded CL2P Unshielded, CL2P Shielded, CL2P Shielded, CL2P

Catalog Number 1061 1062 1063 1064 3252 3253 3254 3255

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Keystone Electric Wire and Cable Company, Ltd.

Head Office #110.D.D83 Kwan Tri North Village Fanling, N.T. Hong Kong Phone: +852-2691 7183 Fax: +852-2695 9738 Web: www.keystonecable.com China Factory Ye Sha Management District Shatin, Dongguan City Guangdong, P.R. China Postal Code: 523998 Phone: +86-769-886 7234 Fax: +86-769-886 1696 Web: www.dgkeystone.com

Cable Type Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) 16AWG (1.3mm) Category 5, 24AWG Category 5e, 24AWG Category 5, 24AWG Category 5, 24AWG Category 5, 24AWG

Number of Pairs 1 2 1 2 4 12 20 25

Details Unshielded PVC jacket Unshielded PVC jacket Unshielded PVC jacket UTP, CM UTP, CM, CMX, CMR UTP, CM, CMR UTP, CM, CMR UTP, CM, CMR

Catalog Number H4-22Ax1 H4-22Ax2 H4-16Ax1 H5-24Ax2 H5-24Ax4 H5-24Ax12 H5-24Ax20 H5-24Ax25

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Lake Cable, LLC

2020 North Austin Avenue Chicago, IL. 60639 USA Phone: +1-773-385-8700 Fax: +1-773-385-8770 Web: www.lakecable.com

Cable Type Level 4 22AWG (0.65mm)

Number of Pairs 1

Details Unshielded Plenum U.L. Type CMP Unshielded Plenum U.L. Type CMP Unshielded Plenum U.L. Type CMP Unshielded Plenum U.L. Type CMP Shielded Plenum U.L. Type CMP Shielded Plenum U.L. Type CMP Shielded Non-plenum U.L. Type CM Unshielded Non-plenum U.L. Type CM Unshielded Non-plenum U.L. Type CM

Catalog Number PF222C-ECH

Level 4 22AWG (0.65mm)

PF222PRC-ECH

Level 4 22AWG (0.65mm)

PF222C1-ECH

Level 4 22AWG (0.65mm)

F222PRC1-ECH

Level 4 22AWG (0.65mm)

PFF222PRCS-ECH

Level 4 22AWG (0.65mm)

PFF222CS-ECH

Level 4 22AWG (0.65mm)

222CSFPP-ECH

Level 4 22 AWG (0.65mm)

222PRC-ECH

Level 4 22 AWG (0.65mm)

222C-ECH

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Lucent Technologies
This product is now available through Systimax. The FTT-10A Free Topology Transceiver is qualified for use SYSTIMAX Structured Cabling Systems. Request information at www.systimax.com.
Cable Type Category 5 - Systimax Category 5 - Systimax Category 5 - Systimax Number of Pairs 4 4 Various Details Non-plenum Plenum Various Catalog Number 1061 2061 Contact mfg.

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Magnum Cable Corporation

International Sales Office 5250 Naiman Parkway Solon, Ohio 44139 USA Phone: +1-440-519-3333 Fax: +1-440-519-3334 Web: www.magnumcable.com

Cable Type Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) 16AWG (1.3mm) 16AWG (1.3mm)

Number of Pairs 1 2 1 2 1 2 1 2 1 1

16AWG (1.3mm) Category 5 24AWG (0.5mm) Category 5 24AWG (0.5mm) Category 5

1 4 4 Various

Details Unshielded Plenum Unshielded Plenum Shielded Plenum Shielded Plenum Unshielded PVC jacket Non-plenum Unshielded PVC jacket Non-plenum Shielded PVC jacket Non-plenum Shielded PVC jacket Non-plenum Unshielded Plenum Unshielded Plenum High Temperature Radiation Resistant Unshielded PVC jacket Non-plenum Unshielded Plenum Unshielded Non-plenum Various

Catalog Number A3001LON A3004LON A30016LON A30018LON A20001LON A20003LON A20050LON A20052LON A30013LON KA30013LON

A20032LON A50588LON A50069LON Contact mfg.

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Junction Box and Wiring Guidelines

Metro Wire and Cable Corporation

6636 Metro Pkwy Sterling Heights, MI 48312 Phone: 1-586-264-3050 Phone: 1-800-633-1432 Fax: 1-586-264-7390 Email: [email protected] 2802 Independence Road Iowa City, IA 52240 Phone: 1-319-337-9473 Phone: 1-800-633-1432 Fax: 1-319-834-1050 Email: [email protected] 2105 Newpoint Place Suite 400 Lawrenceville, GA 30043 Phone: 1-770-995-3700 Phone 1-800-633-1432 Fax: 1-770-995-3735 Email: [email protected]

Cable Type Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Category 5, 24AWG Category 5, 24AWG

Number of Pairs 1 2 1 2 4 4

Details Unshielded Plenum U.L. Type CMP Unshielded Plenum U.L. Type CMP Shielded Plenum U.L. Type CMP Shielded Plenum U.L. Type CMP Unshielded Plenum Unshielded Non-plenum

Catalog Number MWC-1000 MWC-1001 MWC-1002 MWC-1003 MWC-5456 MWC-1728

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LONWORKS Engineering Bulletin

Junction Box and Wiring Guidelines

Paige Electric
1160 Springfield Road P.O. Box 368 Union, New Jersey 07083-0368 USA Phone: +1-908-687-7820 Phone: +1-800-327-2443 Fax: +1-908-687-8860 Web: www.paigewire.com

Cable Type Level 4 22AWG (0.65mm)

Number of Pairs 1

Level 4 22AWG (0.65mm)

Level 4 22AWG (0.65mm)

Details Unshielded Stranded Plenum U.L. Type CMP Unshielded Stranded Plenum U.L. Type CMP Unshielded Stranded Non-plenum U.L. Type CMR

Catalog Number AK3797

AK3799

AK3798

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Junction Box and Wiring Guidelines

Showa Electric Wire and Cable Co. Ltd. (Japan)

No. 26 Chuo Building 29-5, Nishi-Shinbashi 2-chome Minato-ku Tokyo Phone: +81-03-3437-7301 Fax: +81-03-3437-7323 Web: http://www.swcc.co.jp/eng/products/index.htm or www.swcc.co.jp

Cable Type Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) 16AWG (1.3mm)

Number of Pairs 1 2 1

Details Unshielded Non-plenum Unshielded Non-plenum Unshielded Non-plenum

Catalog Number LW221 LW222 LW161

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Junction Box and Wiring Guidelines

The Siemon Company

Asia/Pacific Room B1512 Vantone New World Plaza No. 2 Fu Cheng Men Wai Avenue Xicheng District, Beijing 100037 China Phone: +86-10-6858-7358 Fax: +86-10-6858-7361 Web: www.siemon.com

The Siemon Company has qualified Echelons FTT-10A Free Topology Transceiver for use on Siemons TBIC Total Building Integration Cabling system. At the time of publication of this document, TBIC is available only in the Asia/Pacific market. Please contact Siemon or check www.siemon.com for the availability of TBIC in other markets.
Cable Type Category 5 - TBIC Number of Pairs Various Details Various Catalog Number Contact mfg.

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Junction Box and Wiring Guidelines

Wieland Electric Ltd.

Europe Office Riverside Business Center Walnut Tree Close Guildford Surrey GUI 4UG Phone: +44 (0) 1483-531213 Fax: +44 (0) 1483-505029 Web: www.wieland.co.uk/buslynx

Cable Type Composite 16AWG (1.3mm)

Number of Pairs 2

Details Two unshielded 16AWG (1.3mm) twisted pairs for network signaling. Two unshielded 16AWG (1.3mm) twisted pairs for low voltage, low current power distribution.

Catalog Number BusLynx

16AWG (1.3mm)

Wieland cables employing parallel (non-twisted) high voltage power conductors may not be used with LONWORKS networks due to the potential for noise coupling.

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Windy City Wire

515 South Figueroa Street Los Angeles, CA 90071 Phone: +1-310-795-1824 Phone: 1-800-379-1191 Fax: +1-213-955-4993 Web: www.smartwire.com 386 Internationale Drive, Suite H Bolingbrook, Illinois 60440 Phone: +1-800-379-1191 Fax: +1-630-296-8100

Cable Type Level 4 22AWG (0.65mm)

Number of Pairs 1

Details Unshielded Plenum U.L. Type CMP Unshielded Plenum U.L. Type CMP Shielded Plenum U.L. Type CMP Shielded Plenum U.L. Type CMP Unshielded Non-plenum U.L. Type CM Shielded Non-plenum U.L. Type CM Shielded Non-plenum U.L. Type CM Unshielded Plenum U.L. Type CMP Unshielded Non-plenum U.L. Types CMR or CL2R Various

Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm)

2 1

Catalog Number 105500 Blue jacket 105530 Yellow jacket 105540 Orange jacket 105550 Purple jacket 105580 Pink jacket 105600 Blue jacket 106500- Blue jacket 106502 Orange jacket 106503 Yellow jacket 106540 Purple jacket 106600 Blue jacket 107500 Blue jacket 108500 Blue jacket 108600 Blue jacket 104500 White jacket 104560 Green jacket 105580 Pink jacket 103500 Gray jacket

Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) Level 4 22AWG (0.65mm) 16AWG (1.3mm) 16AWG (1.3mm)

2 1 1 2 1 1

Category 5

Various

Contact mfg.

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LONWORKS Engineering Bulletin

Junction Box and Wiring Guidelines

Junction Boxes
A junction box provides an interface between the twisted pair cable and one or more LONWORKS application nodes. The twisted pair cabling used between junction boxes will depend on the type of transceiver being installed. For free topology twisted pair systems, including the FT 3120/FT 3150 Free Topology Smart Transceiver, FTT-10A Free Topology Transceiver, LPT-11 Link Power Transceiver (figure 1), the PLT-22 Power Line Transceiver, and the PL 3150/PL 3120 Power Line Smart Transceiver, the wiring is typically specified separately for each transceiver. For systems using TP/XF-78, TP/XF-1250, TP-RS485, TPT/XF-78, or TPT/XF-1250 modules the bus wiring is 22AWG (0.65mm), while either 22 or 24AWG (0.5mm) cabling may be used on the stub between the junction box and the LONWORKS application node (figure 2).

Figure 1 Typical Network Topology for Free Topology Networks (LPT-11 Link Power Transceiver shown)

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Junction Box

Junction Box and Wiring Guidelines

22 AWG (0.65mm) Network Cabling

22 or 24 AWG (0.5mm) Stub

LONWORKS Application Node Figure 2 Typical Network Topology for Bus-Topology Networks

A Pass-Thru Junction Box is intended to be a splice point only and does not include interconnections for a local node. A Stub Junction Box provides both a stub for a local node and a convenient splice point for cables passing to the previous and next junction boxes. A Local Loop Terminal Junction Box provides terminals for a local loop and a splice point for cables passing to the previous and next junction boxes. These two junction boxes are intended to be used when the distance between the junction box and the local node exceeds the allowed stub length, or when a loop-style architecture is desirable. The connector that will be used to connect the twisted wire pair to the application node is typically defined by the industry application. For the purposes of the discussion about junction box design that follows, we need to establish a common definition of terms. These terms, and their definitions, are presented below.
Color Code The color of the LONWORKS network cable conductors. In systems using a single twisted wire pair (two wire), the colors will be white/blue (W/B) and blue (B). In systems using a dual twisted wire pair (four wire), the colors will be white/blue (W/B), blue (B), white/orange (W/O)), and orange (O). A shield drain wire (S) may be provided in either single or dual twisted wire pair networks, and will be clearly designated by color coding or other markings as being a shield or drain wire. Wiring that originates at the previous node. A connector arrangement in which wiring is affixed to insulation displacement terminals. Multiple wires can be attached to a single connector bus either by permitting two conductors to be inserted in the same displacement terminal or by providing two or more displacement terminals on a common bus. A loop of bus cable that exits from a junction box, interconnects with a node, and returns to the junction box. A power source that provides operating power to a locally powered node.

IN Insulation Displacement Terminal

Local Loop Local Power

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LONWORKS Engineering Bulletin

OUT Pass-Thru Screw Terminal

Junction Box and Wiring Guidelines

Wiring that originates at the current node. A junction box at which wires are spliced, and to which no nodes are connected. A connector arrangement in which wiring is affixed to screw terminals. Washers are provided to separate multiple conductors attached to a single screw. A T-tap from a bus cable that originates at a junction box and terminates at a node. 2-wire link power permits the transmission of both node power and LonTalk network data on a common pair of wires. Link power nodes may or may not require local power depending on the system topology and local power consumption levels.

Stub 2-Wire Link Power

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LONWORKS Engineering Bulletin

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Pass-Thru Junction Box

A pass-thru junction box provides a convenient point at which to splice two cables. No nodes or connectors are provided at a pass-thru junction box. There are three primary methods of implementing a splice at a pass-thru junction box: 1. Screw Terminals: IN and OUT wires are stripped and wrapped around screw terminals, which are tightened to retain the wires and make a secure electrical contact. Each screw is supplied with two or more washers. The washers separate conductors where multiple wires are landed at one screw, thereby preventing wires from being ejected as the screw is tightened. IN terminals 1-5 are connected directly by buses, circuit card traces, or wire jumpers, to OUT terminals 1-5, respectively. These connections provide the "pass-thru" function by routing the incoming signals to the outgoing terminals. 2. Insulation Displacement Terminals: IN and OUT wires are punched down on barrel or telco insulation displacement terminals. IN terminals 1-5 are connected directly by buses, circuit card traces, or wire jumpers, to OUT terminals 1-5, respectively. These connections provide the "pass-thru" function by routing the incoming signals to the outgoing terminals. 3. Crimp Connectors: IN and OUT wires are spliced together using crimp connectors. The connectors are then fitted inside the junction box, which itself contains no terminals.

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Pass-Thru Terminal Junction Box

S O IN W/O B W/B

S O W/O OUT B W/B

Terminal Legend Terminal 1 2 3 4 5 Wire Color White/Blue Blue White/Orange Orange S - Shield Function Data comm. or + for 2-wire link power Data comm. or - for 2-wire link power Power + if locally powered Power GND if locally powered Cable shield if used

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LONWORKS Engineering Bulletin

Junction Box and Wiring Guidelines

Stub Junction Box

A stub junction box provides a convenient point at which to splice two cables and provide a stub for servicing a local node. There are two primary methods of implementing a stub connector junction box: 1. Screw Terminal 10 Wire Pin Connector: IN and OUT wires are stripped and wrapped around screw terminals, which are tightened to retain the wires and make a secure electrical contact. Each screw is supplied with two or more washers. The washers separate conductors where multiple wires are landed at one screw, thereby preventing wires from being ejected as the screw is tightened. 2. Insulation Displacement 10 Wire Pin Connector: IN and OUT wires are punched down on barrel or telco insulation displacement terminals. Both stranded and solid conductor wires are supported. The following section applies to both versions of a stub connector junction box. IN terminals 1-5 are connected directly by buses, circuit card traces, or wire jumpers, to OUT terminals 1-5, respectively. These connections provide the "pass-thru" function by routing the incoming signals to the outgoing terminals.

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LONWORKS Engineering Bulletin

Junction Box and Wiring Guidelines Stub Junction Box

S O IN W/O B W/B

S O W/O B W/B OUT

WBWO B O 1 2 3 4

S 9

Terminal Legend Terminal 1 2 3 4 5 Wire Color White/Blue Blue White/Orange Orange S - Shield Function Data comm. or + for 2-wire link power Data comm. or - for 2-wire link power Power + if locally powered Power GND if locally powered Cable shield if used Tap Legend Terminal 1 2 3 4 5 -8 9 10 Wire Color White/Blue Blue White/Orange Orange Not used S - Shield Not used Function IN Data comm. or + for 2-wire link power IN Data comm. or - for 2-wire link power IN Power + if locally powered IN Power GND if locally powered IN Cable shield

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LONWORKS Engineering Bulletin

Junction Box and Wiring Guidelines

Local Loop Terminal Junction Box

A local loop terminal junction box provides a convenient point at which to terminate two cables and provide a wiring loop for servicing a local node. There are two primary methods of implementing a local loop terminal junction box: 1. Screw Terminal 10 Wire: IN and OUT wires are stripped and wrapped around screw terminals, which are tightened to retain the wires and make a secure electrical contact. Each screw is supplied with two or more washers. The washers separate conductors where multiple wires are landed at one screw, thereby preventing wires from being ejected as the screw is tightened. The local node is wired directly to the In and OUT terminals. 2. Insulation Displacement 10 Wire: IN and OUT wires are punched down on barrel or telco insulation displacement terminals. The local node is wired directly to the In and OUT terminals. The following section applies to both versions of a local loop connector junction box. IN terminals and OUT terminals are isolated from each other: this junction box does not perform a "pass-thru" function.

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LONWORKS Engineering Bulletin

Junction Box and Wiring Guidelines

Local Loop Terminal Junction Box

S O IN W/O B W/B

S O W/O OUT B W/B

WBWO WOBW S S B O O B

Terminal Legend Terminal 1 2 3 4 5 Wire Color White/Blue Blue White/Orange Orange S - Shield Function Data comm. or + for 2-wire link power Data comm. or - for 2-wire link power Power + if locally powered Power GND if locally powered Cable shield if used Local Loop Legend Terminal 1 2 3 4 5 6 7 8 9 10 Wire Color White/Blue Blue White/Orange Orange White/Orange Orange Blue White/Blue S - Shield S - Shield Function IN Data comm. or + for 2-wire link power IN Data comm. or - for 2-wire link power IN Power + if locally powered IN Power GND if locally powered OUT Power + if locally powered OUT Power GND if locally powered OUT Data comm. or - for 2-wire link power OUT Data comm. or + for 2-wire link power IN Cable shield OUT Cable shield

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Appendix A Application for Cable Approval

This Appendix is intended for use by vendors who manufacture electrical cables and would like those cables approved by Echelon for use on one or more LONWORKS channels. Echelon approves cables based on information supplied by the cable vendor: the vendors self-certify that their products comply with Echelons published specifications, and the responsibility to meet and adhere to these specifications reside solely and exclusively with the cable vendors. Echelon will not test any cables or validate the electrical characteristics of the submitted cables. Echelon relies exclusively on the veracity of the information provided by the cable vendors. To submit a cable for approval, please complete the vendor information for each geographic area in which your products are sold. For each cable being submitted for approval, please complete the pertinent cable type form. You must include entries for every blank space in the table. Failure to fill out the form completely will result in the rejection of your application. One form must be completed for each cable submitted for your approval. For reference purposes, the mandated specifications are shown in italicized type in each table. Send or fax your completed application to: Echelon 550 Meridian Avenue San Jose, CA 95126 USA Attn: Echelon Support Fax number: +1-408-790-3801 (attention Echelon Support)

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Vendor Information Vendor Information Americas

Company Name Address (including country and postal code)

Phone Number Facsimile Number E-Mail Address Web Site URL

Vendor Information Asia/Pacific

Company Name Address (including country and postal code)

Phone Number Facsimile Number E-Mail Address Web Site URL

Vendor Information Europe, Middle East, Africa

Company Name Address (including country and postal code)

Phone Number Facsimile Number E-Mail Address Web Site URL

Cable Type Forms

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LONWORKS Engineering Bulletin Belden 8471 Equivalent Cable

Cable model number Number of pairs Plenum/Non-plenum Special features, i.e., aerial or direct burial Wire Diameter (mm/AWG) Resistance Rloop /km

Junction Box and Wiring Guidelines

Capacitance nF/km

Velocity of Propagation Vprop % of c

Belden 85102 Equivalent Cable

Cable model number Number of pairs Plenum/Non-plenum Special features, i.e., aerial or direct burial
Minimum DC Resistance, each conductor DC Resistance Unbalance Mutual Capacitance Characteristic Impedance Attenuation 20kHz 64kHz 78kHz 156kHz 256kHz 512kHz 772kHz 1000kHz Propagation Delay Typical Maximum Units /km % nF/km Condition 20C per ASTM D 4566 20C per ASTM D 4566 Per ASTM D 4566 64kHz to 1MHz per ASTM D 4566 20C per ASTM D 4566

dB/km

nsec/m

78kHz

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LONWORKS Engineering Bulletin Level 4 Cable

Cable model number Number of pairs Plenum/Non-plenum Special features, i.e., aerial or direct burial

Junction Box and Wiring Guidelines

Specifications apply to shielded or unshielded 22AWG (0.65mm) cable, 24AWG (0.5mm) cable shown in brackets [ ] if different D-C Resistance (Ohms/1000 feet at 20C) maximum for a single copper conductor regardless of whether it is solid or stranded and is or is not metal-coated. D-C Resistance Unbalance (percent) maximum Mutual Capacitance of a Pair (pF/foot) maximum Pair-to-Ground Capacitance Unbalance (pF/1000 feet) maximum Characteristic Impedance (Ohms) 772kHz 1.0MHz 4.0MHz 8.0MHz 10.0MHz 16.0MHz 20.0MHz Attenuation (dB/1000 feet at 20C) maximum 772kHz 1.0MHz 4.0MHz 8.0MHz 10.0MHz 16.0MHz 20.0MHz Worst-Pair Near-End Crosstalk (dB) minimum. Values are shown for information only. The minimum NEXT coupling loss for any pair combination at room temperature is to be greater than the value determined using the formula NEXT (FMHz)>NEXT(0.772)-15log10(FMHz/0.772) for all frequencies in the range of 0.772MHz20MHz for a length of 1000 feet. 772kHz 1.0MHz 4.0MHz 8.0MHz 10.0MHz 16.0MHz 20.0MHz

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LONWORKS Engineering Bulletin JY (st) 2x2x0.8 Equivalent Cable

Junction Box and Wiring Guidelines

Cable model number Number of pairs Plenum/Non-plenum Special features, i.e., aerial or direct burial Capacitance nF/km Wire Diameter Resistance Rloop (mm/AWG) /km

Velocity of Propagation Vprop % of c

S-4210 Equivalent Cable

Cable model number Number of pairs Plenum/Non-plenum Special features, i.e., aerial or direct burial Wire Diameter Conductors Characteristic (mm/AWG) Impedance ()

Construction

Category 5 Cable
Cable model number Number of pairs Plenum/Non-plenum Special features, i.e., aerial or direct burial

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Disclaimer Echelon Corporation assumes no responsibility for any errors contained herein. Echelon makes no representation and offers no warranty of any kind regarding any of the third-party components mentioned in this document. These components are suggested only as examples of usable devices. The use of these components or other alternatives is at the customers sole discretion. Echelon also does not guarantee the designs shown in this document. No part of this document may be reproduced, translated, or transmitted in any form without permission from Echelon.

1992-2009 Echelon Corporation. Echelon, LON, Neuron, LONWORKS, 3120, 3150, and the Echelon logo are U.S. registered trademarks of Echelon Corporation. For a complete explanation of Terms and Conditions, please call +1-650-855-7400.

Part Number 005-0023-01 Rev. O Echelon Corporation www.echelon.com

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