Vaplock - Resolution Systems

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CLOSED SYSTEMS

FOR SOLVENT CONTAINMENT


VAPOR AND SPILL CONTROL FOR LABORATORY SOLVENTS

INTRODUCTION

CLOSED SYSTEMS INTRODUCTION


Through leaks, spills, and ventilation, an open solvent-using system will release solvent vapors directly into the laboratory environment. This introduction may be reduced by adding several key components to the typical system. These items are: A properly sealed solvent reservoir with ventilation control A solvent waste container with secure fluid connections A carbon filter to reduce vapors escaping the waste container

2A WASTE CONTAINER FLUID CONNECTIONS

Many labs are standardizing on Justrite 2- and 5- gallon HPLC CenturaTM waste containers. These safety cans have enough capacity for days or weeks of typical flow, vent automatically at 5 psig if pressurized, and allow users to disengage waste lines and vapor filters quickly during waste collection. Containers are available with either Polypropylene or Stainless Steel quick disconnects. Care should be taken when choosing the disconnect type. For example, at high concentrations the solvent Hexane swells Polyproplyene as much as 30%, causing the disconnect to stick and restrict fluid flow. Containers and manifolds with stainless steel quick disconnects are advised wherever such chemical compatiblity issues may arise; consult a chemical compatibility guide before selecting a container. One should also note that Justrite containers must be grounded while in use and especially while emptying the container, as static electricity has been known to ignite solvent fumes. For labs which choose not to use Justrite containers, VaplockTM products are also available to adapt to standard drum and pail closures, as well as Nalgene 83B, 53B, and 100-415 carboys. PLEASE NOTE THAT IT IS NOT POSSIBLE TO GROUND DRUM, PAIL, GLASS BOTTLE AND CARBOY (NON-JUSTRITE) CONTAINERS; THIS MAY RESULT IN A SAFETY HAZARD WITH FLAMMABLE SOLVENTS.

EXAMPLE OF A CLOSED SYSTEM HPLC

B A

PUMP

DETECTOR

1: Solvent Reservoir 2. Waste Container

A: Fluid Connections B: Air inlet (1) or vent (2

The type and dimension of waste tubing found on an HPLC varies widely, depending on both system and user requirements. Outer and inner diameters range from microns to inches, and tubing material may be hard- or soft-wall plastic, metal, smooth-walled or corrugated. All these lines must be connected to a waste container. Adapting securely, without leaks and vapor release, poses a problem when attempting a closed system. VapLockTM manifolds adapt to tubing sizes up to 1/2 ID or OD (and larger if necessary) and can be stacked to accept additional lines. Most manifold ports permit direct connection of 1/4 or 1/2 threaded NPT fittings.
2B WASTE CONTAINER VAPOR VENT

1A SOLVENT RESERVOIR FLUID CONNECTIONS

For a closed system on a bottle, each container first requires a bottle cap with ports to fit the specific tubing sizes. When using caps with threaded ports for fittings, the fittings may be selected and replaced to accommodate different diameters of tubes. Caps with slip-through ports (non-threaded holes drilled or molded into a cap) are acceptable, provided the holes fit the tubing sizes securely. Most slip-through caps are made to accommodate 1/8 or 1/16 OD.
2006 Western Fluids Engineering and Manufacturing, LLC. All rights reserved.

1B SOLVENT RESERVOIR AIR INLET

In systems where sparging is not employed, to complete the closed system on a bottle each container requires a device to control the bottle cap vent. A closed bottle must function exactly like a coffee travel mug -- liquid goes out through one hole, and air comes in through a pinhole to displace the liquid removed. To manage the air flow, the simplest answer is a check valve assembly made to occupy a bottle cap port. The check valve allows air to enter a bottle as the pump moves the liquid phase out to the system. It also minimizes escape of vapors contained in the bottle. Should the bottle ever be exposed to pressure -- a result of a rise in lab temperature (over a warm weekend, for example) or a sparging line accidentally connected -- to reduce the threat of explosion a check-and-relief valve assembly is also available. The relief function allows pressure to escape while still preserving a pressure blanket of 0.5-1psi in the bottle. Although VapCheckTM units resist many standard solvents, care should be taken to consider the chemical compatibility of a solvent with VapCheckTM materials.

The most significant vapor generator in an HPLC system is the waste can, where solvents draining to the container may volatilize rapidly as solvent entering the container forces vapor into the laboratory. Activated carbon has excellent adsorptive properties for organic solvents. With a Gas Chromatograph, a number of carbon types were tested for vapor breakthrough under a flow of Acetonitrile vapor, one of the more common solvents used in HPLC. After determining the appropriate type, the carbon was similarly tested on other common solvents. The breakthrough data published in this brochure is based on use of 100% concentration of each solvent, at a flow rate of 1 mL per minute at S.T.P. (most analytical HPLCs run at 1-2 mL per minute). Disposal of spent cartridges should be conducted in accordance with local safety codes. Vaplock products may be purchased from:

Phone: 616-392-8001 Fax: 616-396-7520 Email: [email protected] Web: resolutionsys.com

PRICES SUBJECT TO CHANGE WITHOUT NOTICE


VapLockTM and VapCheckTM are Trademarks of Western Fluids Engineering & Mfg, LLC Teflon, Tefzel, Viton, and Delrin are Trademarks of E.I. du Pont de Nemours and Company Safety Eco FunnelTM is a trademark of CP Lab Safety Kel-F is a Registered Trademark of the 3M Company PEEKTM polymer is a Trademark of Victrex PLC Justrite and CenturaTM are Trademarks of Justrite Manufacturing Nalgene is a Trademark of Nalge Nunc International Duran is a Trademark of Schott AG

01

NEW PRODUCTS

SECURE SOLVENT DELIVERY Use a Vaplock Solvent Delivery Kit to minimize release of solvent odors while supplying solvents to your system. A threaded connection for 1/8 OD tubing adapts to an inert PTFE bottle cap on a 2 Liter safety-coated borosilicate bottle, while a 1-way emission control valve allows air to enter the reservoir as solvent is removed. The valve opens at a low 0.07 psi to minimize backpressure. A 10um UHMW Polyethylene solvent filter, five replacement filter elements, Teflon 1/4-28 plug and five feet of 1/8 OD PTFE tubing are also included. For Reversed Phase solvents only. Please inquire for Normal Phase solutions.

CLOSED SYSTEM KITS

SOLVENT WASTE CONTAINMENT

CLOSED SOLVENT SYSTEMS


Minimize solvent odors entering the lab Reduce leaks and spills of reagents and waste Ideal for HPLC and other solvent systems
VAPLOCK Closed Systems for solvent containment minimizes leaks, spills, and odor escape from solvent waste and supply containers. Use supply kit VK-205 to provide an effective means of sealed solvent delivery, and select from the waste containment kits to collect solvent wastes with minimal release of solvent odors. All Vaplock products are designed for ease of use and adaptability, and will conform to a broad array of standard laboratory solvent containers. Choose from the complete kits pictured here, or make your own selection of components from the pages that follow for a more customized closed system solution.

Plumb multiple solvent lines securely to a waste container and reduce solvent odor emissions by using a Vaplock Waste Containment Kit. The heart of the system is a Justrite Polyethylene waste can, which includes 2 quick disconnects for ease of use (choose either Polypropylene with EPDM o-rings, or Stainless Steel and Teflon for more aggressive fluids). A 6-port waste manifold and fittings kit adapt to common HPLC tubing requirements, while a 5-pack of activated carbon and silica filters reduce vapors from the container vent. Antistatic wire grounds the system during use. 1, 2, and 5 gallon container sizes available.

CLOSED SYSTEM KITS


SOLVENT DELIVERY KIT VK-205 Solvent delivery kit, 2L bottle with accessories WASTE CONTAINMENT KITS VK-001 Waste kit, 1-gallon, PP / EPDM quick disconnect VK-002 Waste kit, 2-gallon, PP / EPDM quick disconnect VK-004 Waste kit, 5-gallon, PP / EPDM quick disconnect VK-003 Waste kit, 2-gallon, SS / Teflon quick disconnect VK-005 Waste kit, 5-gallon, SS / Teflon quick disconnect

5-GALLON
Polyethylene waste can with Stainless / PTFE disconnects

2-GALLON
Polyethylene waste can with Polypropylene / EPDM disconnects

02

RESERVOIRS AND BOTTLE CAPS

SOLVENT RESERVOIRS
How to identify common laboratory solvent storage vessels
Although many container types and sizes are available, some of the more commonly used varieties in the laboratory are GL45, GL38 (sometimes known as 38-430), and GL32 glass bottles. VapLock caps are made to fit these standard sizes. Perhaps the most common reservoir of all, the GL45 lab bottle, is available for purchase. This glassware is manufactured by Schott Duran and Kontes, and is available in clear, plastic coated, and pressure-tested versions.

1 BAR PRESSURE-TESTED BOTTLES, GL45


BT45-025B BT45-05B BT45-1B BT45-1BP CLEAR, 250ml, pressure-tested CLEAR, 500ml, pressure-tested CLEAR, 1 Liter, pressure-tested CLEAR 1 Liter, pressure-tested, plastic coated

GL45 STANDARD LAB BOTTLES


100 ML BT45-01 BT45-01P BT45-01A 250 ML BT45-025 BT45-025P BT45-025A 500 ML BT45-05 BT45-05P BT45-05A 1 LITER BT45-1 BT45-1P BT45-1A 2 LITER BT45-2 BT45-2P BT45-2A 5 LITER BT45-5 BT45-5P BT45-5A CLEAR 5 Liter CLEAR 5 Liter, plastic safety coated AMBER 5 Liter, non-coated CLEAR 1 Liter CLEAR 1 Liter, plastic safety coated AMBER 1 Liter, non-coated CLEAR 2 Liter CLEAR 2 Liter, plastic safety coated AMBER 2 Liter, non-coated CLEAR 500mL CLEAR 500mL, plastic safety coated AMBER 500mL, non-coated CLEAR 250mL CLEAR 250mL, plastic safety coated AMBER 250mL, non-coated CLEAR 100mL CLEAR 100mL, plastic safety coated AMBER 100mL, non-coated

32mm

GL32 BOTTLE
Measures 32 mm from outside thread to ouside thread

GL38 BOTTLE
Measures 38 mm from outside thread to ouside thread

38mm

45mm

GL45 BOTTLE
Measures 45 mm from outside thread to ouside thread

03

BOTTLE ADAPTER AND INLET FILTERS

FK-102 ALL-PTFE FILTER 10m Solvent Filter Assembly for 1/8 OD tubing

FK-202 THREADED FILTER CUP 10m Solvent Filter Assembly for 1/8 OD tubing, UHMWPE

BOTTLE THREAD ADAPTER


Adapt GL45 caps to fit GL38 solvent bottles Polypropylene construction
In lab applications where various bottle types are used, there may be occasions when the use of separate bottle caps is inconvenient. Save time and hassle by using the new BC-151 solvent bottle adapter, which will convert Vaplock Economy GL45 bottle caps to standard 38-430 threaded solvent bottles.

SOLVENT INLET FILTERS


Filter particulates from the mobile phase Various porosities and styles Biocompatible polymers
Use these biocompatible filters to remove particulates from a solvent solution before they reach your system. Available in Polyethylene and PTFE, in a variety of porosities.

Nut and Ferrule Assembly, 1/4-28

GL45 Vaplock Economy Cap BC-322N

BC-151 Bottle Cap Adapter

FK-202 10 micron Threaded UHMWPE filter assembly

BOTTLE THREAD ADAPTER


GL38 (or 38-430) glass reagent bottle

BC-151

ADAPTER, GL45 to GL38, Polypropylene

SOLVENT INLET FILTERS


ALL - PTFE FILTERS FK-101 5 m all-PTFE filter for 1/8 OD tubing FK-102 10 m all-PTFE filter for 1/8 OD tubing THREADED UHMWPE FILTERS FK-201 10um UHMWPE filter, for 1/16 OD tubing FK-202 10um UHMWPE filter, for 1/8 OD tubing FK-200V Replacement threaded filters, 5-pack FK-200C Replacement threaded filters, 100-pack

04

BOTTLE CAPS

Q SERIES CAPS
With 1/4-28 threaded ports Optional valved ports Anti-twist design - no twisted tubing! Solid PTFE body
Q series caps offer the simplest way to connect via 1/4-28 ports and fittings. Each port has a robust Stainless Steel thread insert to enable repeated connect and disconnect. 1/8 OD supply tubing may be press-fit into the underside of each cap. Easy operation on/off valves on each fluid line are an optional extra.
BC-109
GL45, (2) 1/4-28

BC-106
GL38, (2) 1/4-28

BC-110
GL45, (3) 1/4-28

BC-107
GL38, (3) 1/4-28

Q SERIES STANDARD CAP


With 1/4-28 threaded ports
This compact design can be used where head space is limited. 1.8mm holes through the PTFE cap body allow 1/16 OD tubing to pass straight through into the bottle.
BC-116
GL45, 2-valved 1/4-28

BC-111
GL45, (4) 1/4-28

BC-108
GL38, (4) 1/4-28

BC-113
GL38, 2-valved 1/4-28

BC-117
GL45, 3-valved 1/4-28

BC-114
GL38, 3-valved 1/4-28

Q SERIES VALVED CAPS


1/4-28 ports include on/off valves PTFE body with PCTFE valve rotors
Easily control the flow of liquid into and out of the bottle with the integrated valves. Each fluid line can be switched on or off independantly.
BC-118
GL45, 4-valved 1/4-28

BC-115
GL38, 4-valved 1/4-28

Q SERIES BOTTLE CAPS


BC-106 BC-107 BC-108 BC-109 BC-110 BC-111 BC-112 BC-113 BC-114 BC-115 BC-116 BC-117 BC-118 Q-series cap, 38-430; 2 lines Q-series cap, 38-430; 3 lines Q-series cap, 38-430; 4 lines Q-series cap, GL45; 2 lines Q-series cap,GL45; 3 lines Q-series cap,GL45; 4 lines Q-series cap,GL32; 3 lines w /valves Q-series cap,38-430; 2 lines w /valves Q-series cap,38-430; 3 lines w /valves Q-series cap,38-430; 4 lines w /valves Q-series cap,GL45; 2 lines w /valves Q-series cap,GL45; 3 lines w /valves Q-series cap,GL45; 4 lines w /valves

05

T H R E A D E D C A P S FO R NA L G ENE 3 8 -4 3 0 B OT T L ES
PTFE body with Polypropylene cap collar Expanded PTFE sealing gasket 1/4-28 threaded ports
Although similar to a standard GL38 thread, Nalgene 38-430 bottles require a slightly different bottle cap design for a proper seal. Caps include PTFE insert and gasket with Polypropylene collar and angled 1/4-28 ports.

BOTTLE CAPS

BC-322N GL45 3-port cap shown with DV-115 check valve, AQ-115 fitting kit, and plug

ECONOMY CAPS FOR GLASS BOTTLES


PTFE body with PE or PP cap collar Expanded PTFE sealing gasket 1/4-28 threaded ports
Priced conservatively, these caps for GL38 and GL45 glass bottles have 1/4-28 threaded ports in a PTFE insert, with expanded PTFE gaskets. Each port has a through-hole for 1/8 OD tubing; push tubing through the cap to supply your system. All ports are machined at a 10 degree angle to simplify threading of tube connections.

BC-340
3-Port cap for Nalgene 38-430 bottles

BC-440
4-Port cap for Nalgene 38-430 bottles

NO N-S T A ND A RD C A P S
Caps with 5/16-24 threaded ports Caps for 1/4 OD tubing Custom bottle caps and assemblies
We also design and manufacture bottle caps for custom applications. Below are several such designs which we now offer as part of our general product portfolio.

BC-220N
GL38 Economy Cap, 2-port

BC-222N
GL45 Economy Cap, 2-port

BCS-209
GL45 2-port cap for 1/4 OD tubing, non-threaded ports

SV-129
GL45 3-port cap with (2) 5/16-24 ports for 4.0mm or 3/16 OD tubing, and (1) 1/4-28 port

ECONOMY CAPS FOR GLASS BOTTLES


BC-220N BC-222N BC-320 BC-322N BC-420 BC-422 Economy cap, GL38, 2-port 1/4-28 Economy cap, GL45, 2-port 1/4-28 Economy cap, GL38, 3-port 1/4-28 Economy cap, GL45, 3-port 1/4-28 Economy cap, GL38, 4-port 1/4-28 Economy cap, GL45, 4-port 1/4-28

BC-320
GL38 Economy Cap, 3-port

BC-322N
GL45 Economy Cap, 3-port

CAPS FOR NALGENE 38-430 BOTTLES


BC-240 BC-340 BC-440 Nalgene 38-430, 2-port 1/4-28 Nalgene 38-430, 3-port 1/4-28 Nalgene 38-430, 4-port 1/4-28

NON-STANDARD CAPS
BC-420
GL38 Economy Cap, 4-port

BC-422
GL45 Economy Cap, 4-port

BCS-202 BCS-209 SV-129 SV-149

GL38 cap with (2) slip-through ports for 1/4 OD tube GL45 cap with (2) slip-through ports for 1/4 OD tube GL45 cap with (2) 5/16-24 and (1) 1/4-28 port GL38 cap with (2) 5/16-24 and (1) 1/4-28 port

06

VENT CONTROL AND FITTINGS

EVAPORATION CONTROL
Minimize vapor loss from supply bottles Air inlet and pressure relief options Choose from Viton or perfluoroelastomer seals
Evaporation control units contain check valves that reduce the flow of vapor in and out of a solvent supply bottle. During a system run, as liquid solvent travels out of the supply bottle to the system, air must enter the bottle to displace the solvent removed. DV-115 and DV201allow air to enter the bottle, but not to escape. Part numbers DV-118 and DV-202 operate in the reverse, allowing pressure relief. DV-201 and DV-202 are constructed of PEEK and perfluoroelastomer and are our most chemically resistant option, while DV-115 and DV-118 are constructed from PTFE with Viton seals.

1/4-28 TUBING CONNECTIONS


Spare tubing connections for 1/4-28 ports For tubing OD sizes 1/16 - 1/8 Tefzel and Polypropylene

DV-115
Air Inlet Evaporation Control Valve, PTFE with Viton seal, 0.07 psi cracking pressure

AQ-111
For 1/16 OD tubing

AQ-112
For 1.8-2.0mm OD

AQ-117
For 2.2mm OD

DV-118
Air Outlet Pressure Relief Valve, PTFE with Viton seal, 1 psi cracking pressure

AQ-113
For 2.5mm OD tubing

AQ-114
For 3.0mm OD tubing

AQ-115
For 1/8 OD tubing

DV-201
Air Inlet Valve, PEEK with perfluoroelastomer seal, 1 psi cracking pressure

DV-202
Air Outlet Pressure Relief Valve, PEEK with perfluoroelastomer seal 1 psi cracking pressure

UC-004
1/4-28 PEEK Union, 0.05 bore

1/4-28 TUBING CONNECTIONS AND PLUGS EVAPORATION CONTROL AND RELIEF VALVES
1-WAY INLET AIR CONTROL VALVES DV-115 Air Inlet Valve, 1/4-28, 0.07 psi, Viton seal DV-201 Air Inlet Valve, 1/4-28, 1 psi, Perfluoroelastomer seal 1-WAY OUTLET AIR CONTROL (RELIEF) VALVES DV-118 Air Outlet Relief Valve, 1/4-28, 1 psi, Viton seal DV-202 Air Outlet Valve, 1/4-28, 1 psi, Perfluoroelastomer seal AQ-101X AQ-102X AQ-111X AQ-112X AQ-117X AQ-113X AQ-114X AQ-115X PL-103X For 360m OD tubing, Red / Green, 10 pack For 1mm OD tubing, Blue / Purple, 10 pack For 1/16 OD tubing, 10pk, Green, 10 pack For 1.8-2.0mm OD tubing, 10pk, Red, 10 pack For 2.2mm OD tubing, 10pk, Black, 10 pack For 2.5mm OD tubing, 10pk, Orange, 10 pack For 3.0mm OD tubing, 10pk, Yellow, 10 pack For 1/8 OD tubing, 10pk, Blue, 10 pack Delrin Plug, 1/4-28, 10 pack

07

WARNING: Viton seals in DV-115 and DV-118 are not suitable for use with some solvents, such as THF. Consult a chemical compatibility guide for further information.

PL-104X PFA Teflon Plug, 1/4-28, 10 pack SAMPLER KIT AND UNION SK-011 1/4-28 Sampler kit, includes 1 connection of each size UC-004 1/4-28 PEEK Union, 0.05 ID bore

SOFT-AND HARD-WALL TUBE FITTINGS

NPT ADAPTERS FOR HARD WALL TUBING


Adapt tubing outer diameter (OD) to manifold NPT ports with compression fittings 1/4 and 1/2 NPT connections Chemically resistant Polypropylene and Tefzel
For secure fluid connections to a manifold, select a fitting based on your tubing outer diameter (OD). Wrap NPT threads 3-4 times and wrench tighten for leak-resistant connections.

NPT ADAPTERS FOR SOFT WALL TUBING


Adapt tubing inner diameter (ID) to manifold NPT ports with barbed fittings 1/4 and 1/2 NPT connections Chemically resistant Polypropylene
A semi-permanent connection for soft-walled tubing only, barbed fittings are an economical means of connecting tubing to Vaplock manifolds. As with NPT adapters for hard wall tubing, wrap NPT threads 3-4 times and wrench tighten for leak-resistant connections.

TUBING GAUGE
Measure the inner and outer diameters of waste tubing accurately

AC-120
For 1/16 OD tubing

AC-121
For 1.8-2.0mm OD

AC-125
For 2.2mm OD tubing

INSTALLATION TOOLKIT
For quick installation of tubing connections in VaplockTM manifolds

AC-122
For 2.5mm OD tubing

AC-123
For 3.0mm OD tubing

AC-124
For 1/8 OD tubing

Easily install fittings in VaplockTM manifolds with the TK-100 installation toolkit. Includes deep socket set for 9/16 and 7/8 hex fittings, adjustable wrench, guillotine tubing cutter, sealing tape and zip tie adhesive mounts.

BARBED TUBING ADAPTERS FOR NPT PORTS


AB-111X 1/16 ID tube x 1/4 NPT, PP, 10 pack AB-112X 1/8 ID tube x 1/4 NPT, PP, 10 pack AB-118X 5/32 ID tube x 1/4 NPT, PP, 10 pack AB-113X 3/16 ID tube x 1/4 NPT, PP, 10 pack AB-114X 1/4 ID tube x 1/4 NPT, PP, 10 pack AB-115X 5/16 ID tube x 1/4 NPT, PP, 10 pack AB-116X 3/8 ID tube x 1/4 NPT, PP, 10 pack AB-117X 1/2 ID tube x 1/4 NPT, PP, 10 pack AB-204X 1/4 ID tube x 1/2 NPT, PP, 10 pack AB-205X 3/8 ID tube x 1/2 NPT, PP, 10 pack AB-206X 1/2 ID tube x 1/2 NPT, PP, 10 pack AB-207X 5/8 ID tube x 1/2 NPT, PP, 10 pack AB-208X 3/4 ID tube x 1/2 NPT, PP, 10 pack PLUGS FOR 1/4 AND 1/2 NPT PORTS PL-101X Plug for 1/4 NPT, PP, 10 pack PL-105 Plug for 1/4 NPT, PTFE PL-102X Plug for 1/2 NPT, PP, 10 pack SAMPLER KIT, TUBING GAUGE, AND TOOLKIT SK-003 Barbed fittings sampler kit, includes 1 of each size TG-001 Vaplock Tubing Gauge TK-100 VapLock Installation Toolkit

HARDWALL TUBING ADAPTERS FOR NPT PORTS


ADAPTERS FOR 1/4 NPT PORTS AC-120 1/16 OD tube x 1/4 NPT, PP, Tefzel, Green AC-121 1.8-2.0 mm OD tube x 1/4 NPT, PP, Tefzel, Red AC-125 2.2 mm OD tube x 1/4 NPT, PP, Tefzel, Black AC-122 2.5 mm OD tube x 1/4 NPT, PP, Tefzel, Orange AC-123 3.0 mm OD tube x 1/4 NPT, PP, Tefzel, Yellow AC-124 1/8 OD tube x 1/4 NPT, PP, Tefzel, Blue AC-108 4.0 mm OD tube x 1/4 NPT, PP, Tefzel, PEEK, Brown AC-109 3/16 OD tube x 1/4 NPT, PP, Tefzel, Delrin, White AC-113V 1/4 OD tube x 1/4 NPT, Natural PP, 5 pack AC-114V 5/16 OD tube x 1/4 NPT, Natural PP, 5 pack AC-115V 3/8 OD tube x 1/4 NPT, Natural PP, 5 pack AC-116V 1/2 OD tube x 1/4 NPT, Natural PP, 5 pack ADAPTERS FOR 1/2 NPT PORTS AC-204V 3/8 OD tube x 1/2 NPT, Natural PP, 5 pack AC-205V 1/2 OD tube x 1/2 NPT, Natural PP, 5 pack AC-206V 5/8 OD tube x 1/2 NPT, Natural PP, 5 pack AC-207V 3/4 OD tube x 1/2 NPT, Natural PP, 5 pack

08

CANS AND FUNNELS

JUSTRITE WASTE CANS


Two Polypropylene or Stainless Steel quick disconnects permit simple attachment of one inlet and one vent
Ideal for HPLC use, Justrite CenturaTM containers streamline the waste containment and disposal process by providing a simple means of connecting waste and vent lines. FM approved, the containers are designed with a spring-loaded closure that opens when contents are subjected to pressure, for explosion saftey. Containers are molded of translucent Polyethylene to show fluid level. When ordering, note that quick disconnects will only mate with like materials, i.e., stainless disconnects with stainless. Note that the disconnects mounted on all containers have a 3/8 drain orifice. Also note that Justrite containers should be grounded with Antistatic Wires while in use, and especially while emptying the container.

JUSTRITE

CPL SAFETY ECO FUNNELS FOR JUSTRITE CANS


JT-TF12755 JT-PP12752
2-gallon waste can with Polypropylene / EPDM disconnects 5-gallon waste can with Stainless / PTFE disconnects

Quick-connect to Justrite CenturaTM waste cans HDPE and Polypropylene construction Locking lid with Polypropylene sealing gasket
SF- series funnels adapt to CPL safety Eco Funnels to allow quick disposal of pourable solvent waste. Locking, hinged lid minimizes leaks and spills when the funnel is closed. Standard Justrite CenturaTM containers include two quick disconnects, one for filling and one for venting; removal of the insert from the venting quick disconnect will prevent vapor release while not in use. If used in tandem with other VaplockTM products, such as manifolds and vapor filters, a closed system may also be maintained for passive wastes while the funnel is sealed. As with all solvent-based applications, chemical compatibility of the solvent and product should be noted prior to purchase. SF-series funnels are constructed of high density Polyethylene (HDPE) and Polypropylene, with a closed-cell Polypropylene sealing gasket. As Justrite Centura containers are available with two quick disconnect materials, Polypropylene (with EPDM o-ring) and Stainless Steel (with Teflon o-ring), select a safety funnel according to the type of disconnect material. .

ANTISTATIC WIRES
REDUCE FIRE RISKS FROM STATIC ELECTRICITY

Antistatic wires reduce spark danger from static electricity generated by movement and flow of flammable liquids. Bonding between containers during liquid transfer, and conecting drums to an earth ground are required under Federal and local codes.
JT-08500
Antistatic wires with 3 cable

WASTE CANS, ANTISTATIC WIRES, AND CONTAINMENT


WASTE CONTAINERS JT-12160 Justrite 1-gallon PE can, PP / EPDM disconnect JT-PP12752 Justrite 2-gallon PE can, PP / EPDM disconnect JT-TF12752 Justrite 2-gallon PE can, SS / Teflon disconnect JT-PP12755 Justrite 5-gallon PE can, PP / EPDM disconnect JT-TF12755 Justrite 5-gallon PE can, SS / Teflon disconnect ANTISTATIC WIRES JT-08500 Justrite antistatic wire, dual alligator clips, 3 SECONDARY CONTAINMENT SC-002 Secondary containment for Justrite 2 or 5-gal can

CPLabSafety
Safety Eco Funnel TM is a trademark of CP Lab Safety.
SAFETY WASTE FUNNELS

09

$ 129.00 134.00 149.00

SF-003 SF-004 SF-005

Funnel with PP / EPDM disconnect Funnel with SS / Viton disconnect Funnel with SS / Teflon disconnect

WASTE MANIFOLDS FOR JUSTRITE CANS


Collect solvent waste easily from various sources into Justrite Centura quick-disconnect containers Manifolds fit almost any tubing size with use of the appropriate fitting Wide-bore Polypropylene (PP) or PTFE manifold design allows muiltiple tubing connections with high fluid flow
TM

M A N I F O L D S F O R J U S T R I T E C A N S

MA-701
7-ported waste manifold for PP/EPDM disconnects

MA-603
7-ported waste manifold for Stainless / PTFE disconnects

Select a manifold for a Justrite can based on the type of disconnects on the container. For a Justrite can with Polypropylene and EPDM disconnects, for example, choose part number MA-301 (3-port) or MA-601 (6-port). If a system has more waste lines than a single manifold can accommodate, use stacking manifolds to handle almost any requirement. 1-port Polyethylene adapter MA-101 has one 1/4 NPT port. 3- ported Polypropylene manifolds have three 1/4 NPT ports. 6-ported Polypropylene manifolds have five 1/4 NPT ports radially, and one 1/2 NPT top port. 9-ported PTFE manifolds have eight 1/4-28 ports radially, and one 1/4 NPT top port. To connect tubing to waste manifolds, see tubing connections on pages 7-8.

MA-601
6-ported waste manifold for PP/EPDM disconnects

MA-902
9-ported waste manifold for Stainless/PTFE disconnects

MANIFOLD STACK UNITS


Increase the number of manifold ports by adding a manifold stack unit
Manifold stack units can increase the number of tubing connections almost indefinitely. Select a stack unit by your material and tubing requirements.

MA-300
3-ported stacking unit, Polypropylene, With 1/4 NPT male adapter

MA-600
6-ported stacking unit, Polypropylene, With 1/2 NPT male adapter

WASTE MANIFOLDS AND STACKING UNITS


MANIFOLDS FOR JUSTRITE CANS WITH PP DISCONNECTS MA-101 1-port waste adapter, PP / EPDM disconnect MA-301 3-Port PP waste manifold, PP / EPDM disconnect MA-601 6-port PP waste manifold, PP / EPDM disconnect MA-903 9-port waste manifold, PP / EPDM disconnect MANIFOLDS FOR JUSTRITE CANS WITH SS DISCONNECTS MA-104 1-port PE waste adapter, SS / Viton disconnect MA-105 1-port PE waste adapter, SS / Teflon disconnect MA-302 3-port PP waste manifold, SS / Viton disconnect MA-303 3-port PP waste manifold, SS / Teflon disconnect MA-602 6-port PP waste manifold, SS / Viton disconnect MA-603 6-port PP waste manifold, SS / Teflon disconnect MA-901 9-port PTFE waste manifold, SS / Viton disconnect MA-902 9-port PTFE waste manifold, SS / Teflon disconnect WASTE MANIFOLD STACKING UNITS MA-300 3-Port stack unit with 1/4 NPT male thread, PP MA-304 3-Port stack unit with 1/2 NPT male thread, PP MA-600 6-Port stack unit with 1/2 NPT male thread, PP MA-900 9-Port stack unit with 1/4 NPT male thread, PTFE MA-904 9-Port stack unit, 1/4 NPT male, PTFE and PP

MA-301
3-ported waste manifold for PP/EPDM disconnects

MA-303
3-ported waste manifold for Stainless/PTFE disconnects

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CARBOY MANIFOLDS

SV-165 and SV-165NAL


70mm (Hedwin) and 70mm (Nalgene) 7-ported manifolds with freespinning cap collar; with (6) 1/4-28 ports, (1) 1/2 NPT port

CARBOY MANIFOLDS
Various manifold options for large and small bore tubing Adapt to 83B and 53B, 70mm, 63mm, 61mm and 100-415 carboys and pails
Carboy and drum manifolds permit multiple waste lines of varying size and type to be connected to the container of your choice. If more tubing lines need connecting than a manifold will permit, use of the appropriate stacking unit will increase the number of ports to suit your needs. Panel mount manifolds may also be used if a nonstandard cap is present; either drill a 1.125 diameter hole (max 1/2 depth) in the cap and thread in place for a secure seal, or remove the lock ring to install in the 3/4 NPT knockout threads found on some carboy caps.

SV-215 and SV-225


83B Nalgene (left, SV-215) and 100-415 Nalgene (right, SV-225), with free-spinning cap collar and 10 ports: (1) 1/2 NPT, (3) 1/4 NPT, and (6) 1/4-28

CARBOY AND PANEL-MOUNT WASTE MANIFOLDS


CARBOY MANIFOLDS PM-608 51mm, 6-ported, PP/EPDM, cam lock CM-303 53B, 3-ported, PP/EPDM, cam lock CM-603 53B, 6-ported, PP/EPDM, cam lock SV-127 53B, 6-ported, PP, free-spinning collar CM-903 53B, 9-ported, PP/EPDM, cam lock PM-303 61mm, 3-ported, PP/EPDM, cam lock PM-603 61mm, 6-ported, PP/EPDM, cam lock PM-304 63mm, 3-ported, PP/EPDM, cam lock PM-604 63mm, 6-ported, PP/EPDM, cam lock PM-301 70mm, 3-ported, PP/EPDM, cam lock PM-601 70mm, 6-ported, PP/EPDM, cam lock SV-165 70mm, 7-ported, PP, free-spinning collar SV-165NAL 70mm (Nalgene), 7-ported, PP, free-spinning collar CM-301 83B, 3-ported, PP/EPDM, cam lock CM-601 83B, 6-ported, PP/EPDM, cam lock CM-901 83B, 9-ported, PP/EPDM, cam lock SV-215 83B, 10-ported, PP, free-spinning collar CM-306 100-415, 3-ported, PP/EPDM, cam lock CM-606 100-415, 6-ported, PP/EPDM, cam lock SV-225 100-415, 10-ported, PP, free-spinning collar PANEL MOUNT MANIFOLDS PM-305 Panel-Mount, 3-ported, PP/EPDM, cam lock PM-605 Panel-Mount, 6-ported, PP/EPDM, cam lock

SV-127

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53B 6-ported manifold, with free-spinning cap collar;with (5) 1/4 NPT ports, (1) 1/2 NPT port

BC-722
7-port manifold for GL45 bottle, with (6) 1/4-28 radial ports, (1) 1/4 NPT top port

MANIFOLD CAPS FOR BOTTLES

BC-723
7-port all-PTFE manifold for GL45 bottle, with (6) 1/4-28 radial ports, (1) 1/4 NPT top port

MANIFOLD BOTTLE CAPS


3-, 6-, 7-, and 9-ported manifolds Polypropylene or PTFE construction For GL45, GL38, and Nalgene 38-430 bottles
When using a carboy or Justrite container is not economical or practical, it may be useful to dispose of solvent wastes into a standard laboratory bottle. For vapor control, attach an EF-100 vapor filter with filter adapter to one port when connecting solvent wastes. Most manifolds may also be used to supply solvent to a system; use evaporation control valves to handle the air inlet or pressure relief when used for solvent delivery.
BC-324
3-port manifold for GL45 bottle, with (3) 1/4 NPT ports

BC-622
6-port manifold for GL45 bottle, with (5) 1/4 NPT ports radially, (1) 1/2 NPT top port

MANIFOLD BOTTLE CAPS


GL38 MANIFOLD CAPS BC-326 3-port manifold, PP BC-620 6-port manifold, PP BC-720 7-port manifold, PP BC-724 7-port manifold, all PTFE fluid paths BC-920 9-port manifold, all PTFE fluid paths GL45 MANIFOLD CAPS BC-324 3-port manifold, PP BC-622 6-port manifold, PP BC-722 7-port manifold, PP BC-723 7-port manifold, all PTFE fluid paths BC-922 9-port manifold, all PTFE fluid paths MANIFOLD CAPS FOR NALGENE 38-430 BC-350 3-port manifold, PP BC-640 6-port manifold, PP (solvent waste only), PP BC-940 9-port manifold, all PTFE fluid paths

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M A N I F O L D T U B M I G SC O N NCEO N T O N S CTI ROL EIN S I

CARBON FILTERS
Minimize odors by adsorption before they enter the lab environment Constructed of activated coconut shell carbon and silica dessicant, with Polypropylene housing Economically priced
Reduce odors from solvent waste containers by installing a VaplockTM carbon filter, which may be adapted to a number of low pressure emission sources. Dispose of spent cartridges in accordance with local safety codes.

FA-017
Adapts filter to a female Polypropylene quick disconnect on a Justrite waste can, with elbow adapter

FA-010
Adapts filter to a female Polypropylenequick disconnect on a Justrite waste can

CARBON FILTER ADAPTERS


Adapt carbon filters to point source emissions Custom adapter solutions available All adapters are reuseable
VAPLOCK EF-100 carbon filters require an adapter for connection to various emission sources. Each filter contains a tapered 1/4 female NPT port; select from the list below to adapt filters to a typical system, or contact your distributor for assistance with any special requirements. Note that filter adapters for Justrite containers are made to fit either stainless steel or Polypropylene quick disconnects, but may not be interchanged. Stainless must connect to stainless, Polypropylene to Polypropylene. Stainless quick disconnect options allow for either a Teflon or Viton O-ring.
FA-018
Adapts filter to a female stainless steel quick disconnect on a Justrite waste can, with elbow adapter

FA-015
Adapts filter to a female stainless steel quick disconnect on a Justrite waste can

ACTIVATED CARBON VAPOR FILTERS


EF-100 EF-100V Vaplock filter cartridge Vaplock filter cartridge, pack of 5

VAPOR FILTER ADAPTERS


FA-004
Adapter with 1/4 NPT male thread

FA-005
Adapter with 1/2 NPT male thread

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FA-001 FA-002 FA-003 FA-004 FA-005 FA-010 FA-007 FA-015 FA-017 FA-018

Luer lock adapter, Polypropylene Male slip-type luer adapter, Polypropylene 1/4-28 adapter, long, Polypropylene 1/4 NPT adapter, Polypropylene 1/2 NPT adapter, Polypropylene Justrite can adapter, PP / EPDM Justrite can adapter, SS / Viton Justrite can adapter, SS / Teflon Justrite can adapter, elbow, PP / EPDM Justrite can adapter, elbow, SS / Viton

LEVEL CONTROL

LA-100-01
Alarm control unit with power and sensor cable connected

ELECTRONIC LEVEL CONTROL


Alarms the operator when fluid reaches overfill Intrinsically safe, untrasonic sensing device Includes alarm override and red LED Auxiliary output plug for accessory control, such as valves, pumps, or instrument shutoff
LS-102

The LA-100 Electronic Level Alarm is designed to alarm the operator of a full or empty condition in a Polypropylene or Polyethylene tank. The sensor is a low voltage, intrinsically safe device that is connected via a 10 foot cable to the control box unit. The control is powered by a 110 VAC convertor which supplies 5 VDC power to the control box. A green operating light and red alarm light allow visual inspection of the operating condition of the level alarm. An alarm override button is easily accessible on the top. For powered relay or accessory control, such as controling a pump function or instrument shutdown, an auxiliary output is also included.
Only Polyetheylene and Polypropylene containers with a wall thickness in the range of 0.1 - 0.125 may be used with the LS-100 at present.

Sensor head connected to Polyethylene tank

ELECTRONIC LEVEL CONTROL


LA-100 LA-100-F Level Alarm, includes control box, ultrasonic sensor head, power supply and power cable Level Alarm, includes control box, float sensor, power supply and power cable

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CLOSED SYSTEMS
FOR SOLVENT CONTAINMENT
VAPOR AND SPILL CONTROL FOR LABORATORY SOLVENTS

Phone: 616-392-8001 Fax: 616-396-7520 Email: [email protected] Web: resolutionsys.com

APRIL
2009

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