50316-T1-Vol.1 READ.......... 94
50316-T1-Vol.1 READ.......... 94
50316-T1-Vol.1 READ.......... 94
DOE/RA/50316-"IT'Vc I. I
Final Report
J u n e 1982
Prepared by Blomass Energy Systems, Inc. Lakeland, Florida For the U.S. Department of Energy Office of Alcohol Fuels Undar Grant No. DE-FG07-80RAS0316
REPRODUCED BY: U., Departmentof Commeme National Technlc~l Informellon Service SpfingfieM, ~rginia 22161
Printed in the United States of America Available from Notional Technical Information Service U.S. Department of Commerce 5285 Port Royal Road Springfield, VA 22161
DISCLAIMER Th0s book was prepared as an account of work sponsored by an agency of the Unated States Government Nmther the Umte~ States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or reSl0ons0bdatyfor the accuracy, completeness, or usefulness of any informal=on, apparatus, product or process disclosed, or reoresents that ate use would not infringe privately owneo rights. References herein to any soectfic commercml product, process, or service by trade name, trademark, manufacturer, or otherwise, does not necessanly constitute or =reply it.q endorsement, recommendation, or favoring by the United States Government or any agency thereof. The wews and opinions of authors expressed harem do not necessanly state or reflect those el the United States Government or any agency thereof.
Ul I
DOE/RA/50316--i'-I Vo]ume I
DOE/RA/50316--TI-VoI.I DE83 001600
UISCLAIM|R
April 1982
NOTICE
?ORTION~ O~___TI~IS KE?9 RT AR, ILS~GIBSE. It E has been reproduced f;'o.mth~ best available c o p y %o permit the broadeS% possibl8 availability-
Prepared by Biomass Energy Systems, inc. 1337 Gary Road Lakeland, Florida For the U.S. Department of Energy Office of Alcoho] Fuels Under Grant No. DE-F~OT-BORA50316
~Lt
o,
A number of individuals par~:icipated in the preparation of Bicmass Energy. Sysra~s' feasibility study, of production methanul fran Eucalyptus in Central Florida. Dr. George Cornwell, President of Bicmass Energy. Systems, Inc. (BEST), guided the project from its inception. In addit/on, he directed all of the environmental and silvicultural work. Mark LV~orman, BESI's fores~er, did the research for the silvicultural report. Mark Schiller, our techrlical facilitator, w ~ r k ~ in the field and tissl/e culture lab. Tom Levin researched the envirormental areas. Neil Sipe and Donna Fmlch helped with ~he econcmic research. Cynthia Smith researched a ram.ge of issues and edited the final reports. Finally, Dr. Gary. Hcwland was responsible for the tissue culture ~ r k and made a substantial contribution no~ only to this project, but to the field of tissue culturing Eucalypts. Terri Bode handled the administrative details and typed innumerable drafts. Dot Evans did the final typing on ~ s t of the reports. Finally, particular thanks are in order to Mr. Faith Jones, our technical advisor.
CCNTD~TS
It
PAGE
1.0 Introduction I.I Project overvi~.=w 1.2 .Market ~nviror~enu 2.0 2.1 3.0 3.1 3.2 3.3 3.4 3.5 3.6 The me~.her.olmarket 1985 and beyond ~thanol supplies - 1985 and beyond Methanol from Eu~alyptus :~od chips ~-~-view ~croeconanic ass%m~.tions Tissue culture lab nurseFI Eucalyptus ener~z plantation Methanol production facility. Can %Dcd-to-.vethanol ~ t e wit/~ ccal-to-metb~nol?
6
20 20 21 24 30 38 50 57 D/ 60 61 65
4.0 ~--hviro~ental concerns 4.1 Eucalyptus energy plantation 4.2 5~t~anol production facility 4.3 Use of methanol as a fuel 5.0 Conclusions
~IABI2~ I. 2. 3. 4. 5. 6. 7. 8. 9. I0. ll. 12. 13. 14. 15. 16. 17. 18. Selected U.S. ~ner~j prices and demand, 1980-1995 Forecasts of uhe potential market for ~Ter_hanol fuel in autnmDbile gasol~e blends Oil and gasoline, !980-1995 Forecasts of wholesale gasoline prices at t_he refinery gate ~oten~r/al market for t~e use of neat methanol Summa1~fof the economics of neat methanol vs. gasoline in Bank of America's fleet test 5~tbmnol prices 1985-2020 General .Tacroeconomic asmm~tions for selected economic variables Production of 7.5-million Eucalyptus trees per year Data and assun~.tions for the tissue culture lab ~-.d nursery Financial analysis--Biomass Energy Syst~-m, Inc. tissue culture tab and nursery. Data and assumptions for the Eucalyptus ~nergy plantation Financial analysis--Bicmass Energy Syst_~n, Inc. Eucalyptus ~_nergy plantation ~-hgL~=ering data c .cr~ariscn Data and asstm~tions for the methanol producticn facility Financial a~mlysis--Bicmass Er~rgy Systems, inc. 100 ~L'Y methanol facili~ ~uhanol production cost forecasts--private producers Cxmparative plant costs
6
9 ii ii 13 14 15 23 27 29 29 36 37 43 45 49 51 55
F IGLq~ES I. 2. Methanol frcm Eucal.~l~tus Flcw chart for t/~.eEucalyptus to methanol plant
3 42
ii
~rking ~ t
No. I
The Florida Eucalyptus ~ergy Farm- Silvicultural ~thods and Considerations Table of Contents
CONTENTS 1.0 2.0 2.1 2.2 2.3 2.~ 2.5 2.6 2.7 2.8 2.9 2.10 30 3.1 3.2 4.0 4.I S.O 5.1 5,2 5.3 5,~ 5.5 5.6 INTRODUCTION AND OVERVIEW REVIE~ OF PRESENT KNOt/LEDGE AND THE LITERATURE Biomass The Wood Energy P~entation Eucalyp~s as Candidate Biomass Trees E~p/u,5 c . o m n l d ~ z a ~ - - o u r Species c f Choice The EUC.~.~J~2, Experience in F l o r i d a Planta~icn Installa~ion Plantatcn Management Harvesting Issues Wood Markets for Florida' E ~ U ~ 5 Economic Feasibility PLANTATION ~ISTORY Overburden Planting Sand Tailings Planting
PAGE I 5 5 6 9 IA 16 25 &2 52 60 63 66 66 69
S I T E PREPARATION Background
PLANTING Climate Spacing and Density Methodology Seasonal Considerations Air Quality Native Vegetation as an Indicator of Land Sui=ability ~cr Eucalyp~s SPECIES SELECTION Eucalypt Sutability Monocultural Containment Propaga=ion ~[AINTENANCE AND MA~AGEMENT Fire Protection Vege~aClve Competition Disease/Insects Grazing Wildlife Cold Drought Access
75 76 79 79 92 94 97 98
99 103 103 104 I05 112 112 114 116 117 117 118 119 119
6.0 6.1 5.2 6,3 7.0 7,1 7.2 7.3 7~4 7.5 7.,6 7.7 7.8
]-i
CONI~NTS
8.0
8.1
8. ~ . 8.3 8.~
8.5
8.6
8,7
HARVESTING Background Wood 5~orage on che Plan=ation Logistics of Delivering Wood to the Plant Transportation Alternatives Feedstock Ownership Harves= Cos=s Harvesting Meuhodology EUCALYPTUS BIOB~SS PRODUCTION ESTImaTES Background PrDjec~ion Weigh=s and ~blumes Methanol Plans Feedstock Requlremen~s Estimated Costs, Yields, and Gross Revenues SYNOPSIS Literature Cited Personal CommunicaClons
LIST OP TABLES 2-1 3~I 3-~ 3-3 4-1 5-I 5-2 5-3 6-i 6-2 9-I 9-2 9-3 9-4 Poten=ially Available Biomass Produc=ion Lands for Five-Coun=y Area of Cen=ral Florida Recen~ G~owth Increase--Overburden Recen~ Growth ~ncrease--Sand Tellings Soil Analysis and Recommenda=ious--Sand Tellings Examples and Price of Locally Available Si=e Preparation Equlpmenc Probable Freeze Dazes Percen= Chance of Selected Rainfall.~o~n=s per
Week a= Lake A l f r e d and Moore Haven '22 70 71 74
B ~
"
78a 81
84 88 !06 110 134 136 140
14.t
Historic Temperatures at Bar~o~r.and LaB elle, Florida Volume comparison Bs~ng Two Variables Analysis of S e l e c = Sprouzing--Felled VS Wounded Preliminary Eucalypt Growth ~nd Energy Projections Tree Weights (Green) Es=i~=ed Daily (~er Ton) OpeTating Costs for Whole Tree Harvesting EsClmated Daily (Per Ton) opera=ing Cos=s for T~hole Tree Chipping
'i=Ti
CONTENTS ~.0 2.0 2.1 2.2 3.0 3.1 3.2 3.3 4.0 INTRODUCTION PROPAGATZON BY ROOTED CUTTINGS Methodology Results and Discussion PROPAGATION BY TISSUE CULTURE Literature Review Methodology for Tissue Culture Propagation Production and Economic Analysis SUMMARY AND CONCLUSIONS
PAGE
9 9 13 37
51
53
B~BLIOGKAPHY
TABLES i. 2. 3. 4. 5A. 5B. 6. 7. 8. 9. I0. Ii. Roo~ed Cutting Procedure Survival of Eucalyptus Camaldulensis Cuttings Selected Eucalyptus Camaldulensls Clonal Candidates Coppice Node Cultures Minimal OrEanic Medium Composition Media Formulatlons Euca!y~us Seedlots Frequencies of Mutant Phenotypes in Seedlots of Eucalyptus Loss Estlma=es and Revised Costs Labor Costs Production of 6-Milllon Eucalyptus Trees Per Year Comparison of Propagation by Rooted Cuttings vs. Tissue Culture
5
16 19 22 23 24
25 42 43 48
52
FIGURES
i.
31
2-i
Working Document No. 3 Florida's Eucalyptus ~ e r g y Farm and ~ t h a n o l Refinery. - The Background Environment Table of Contents
C ~ 1.0 2,0 2.! 2.2 2.3 2.4 2.5 3.0 ,~.I 3,2 3.3
1
PAGE
D~CDUCTICN
2 2 7 12 14 15
23 23 30 33
34 34 4O 43 44 44 52 68 78 78 85 90
Water C~'cy
WaTer Supply and Utilization
q
BIOTA Ecosystems, C c ~ t y . , and the Flcrida Environment Biological C ~ t i e s of West-Central Florida Areas cf 7_mpor~ant Biological Significance L~D Geology GecnDrphslogy Soils
6.3
P ~ d a t i c n Trends C e m e n t s of Pc~ulation C~ange 1970-1980 .~bnagricultural Employment: ~ z ~ h 1981 .~mn~ary of Point Area Source Emissions in S ~tudy_Area Endar.gered and Threatened Fauna of the Study. Area .%hreatened ar~ Er~ange=~d Plants cf the Study. Area Sur__'ace Formations of Study Area C-~mical ~ s i t i c n of Important Minerals in Study. Area Soil Associations of the Five-County S~cdy Area Scils of ~dle Five-C~.~nty Study. Area 73 77
82
83 99 i00
3-t
LIST OF FIC~RES
3. i. i 6. i. 1 6. i. 2
Seasonal Rainfall Patterns @~ross the Study Area Surface Formations of Study Area CrDss Section of General Strucuure and Stratigraphy ~hrough Portion of Study Area
29
8O 81
3-ii
Working [ ~ n t
No. 4
Health and Safety Aspects of the Florida Eucalypt Bic~ass to .Methanol System Table of Contents
CONTENTS l.O INTRODUCTION AND OVERVIEW A GENERALIZED SCENARIO OF THE EUCALYPTUS-TO-.~TI5~NOL ENERG'I SYSTEH HEALTH A~D SAFETY IN THE LABORATORY AND GREENHOUSE OCCUPATIONAL S A F E ~ ON THE BIO~SS PLANTATION Risk of Injury to Plantation Workers Silvicultural Plantation Hazards Benefits of Hechanization Site Preparation R i s k s Tree Planting Risks Wood Harvesting Risks Biocidu Exposure and Use Fertilizers Fire Other Hazards HEA~LTH AA~ SAFETY CONCERNS ASSOCIATED WITH TK%t[SPORTING LOGS AND CHIPS HAZARDS AT THE HAMMEKHILL AND FEEDSTOCK STORAGE AREA Feedstock S ~ o r a g e and Air Drying Ambient Conditions in the Wood Yard Harmnermill Operation
?AGE
~
2.0
3.0
10
4.0
4.1 4.2 4.3 4.A 4.5 4.5 4.7 4.8 4.9 4.10
12 12 12 13 t3 14 14 15 16 16 17
5.0
18
2l 2t 21
9O
POTENTIALLY TOXIC SUBSTANCES AND }IEALTH RISKS IN T H E WOOD GAS~FICATION/M.ETHANOL SYNTHESZS PLANT 7. Zncroductlon 7.2 Methanol 7.2.1 Sources o~ Leaks and Spills and Mitigating Measures 7.2.2 Fire and Explosion: Emergency Procedures and Hitigating Measures 7.2.3 Health E~fects, Toxicity, and Worker Protection 7.2.3.1 Inhalation 7.2.3.2 Ingestion 7.2.3.3 Exposure Through th~ Skin 7 . 2 . 5 F i r s t Aid and M e d i c a l T r e a t m e n t for Methanol E x p o s u r a 7.3 Hydrogen Sulfide 7.3.1 Sources and M i t i g a t i n g Measures 7.3.2 Toxicology, Treatment, and First Aid 7.4 Carbon Monoxide 7.4.1 Possible Sources and Mitigating Muastlres 7.4.2 Toxicology, Treatment, and First Aid 7.5 Carbon Dioxide (C02) 7.5.1 Sources, Spills, and Hitigmting Heasures 7.5.2 ToxicoLogy o f CO2 7.6 Hedical Surveillance and Risk Assessment
2:3 23 23 23
25 26 29 29 3O 30
31 31 32
"43
33 33 35 35 36 38
CONTENTS B.O a.l 8.2 8.3 8.4 HEALTH AND SAFETY FACTORS ASSOCZATED W~TH CONSUMER USAGE OF METHANOL Methanol Blends Methanol as a Neat Fuel Engine Emissions Public Heal~h Benefits of Meuhanol as an Ocuane Extender WOOD G A S I F ~ C A T I O N / ~ T H A N O L SYNTHESIS VERSUS COAL QASIFICATION/LIQUEFACTIONAND CONVERSION: A COMPAR~EON OF HEALTH AND SAFETY EFFECTS CONCLUSIONS LITERATURE CITED APPENDIX
40 40 ,-tO 42 43
9.0
46 50 51
!0.0
4-il
Working Document No. 5 Florida Eucalyptus Ener~. Farm and Met~znol Refinery - Environmental Impact Assessmmt Table of Contents
PAGE
LNTRODUCTION A~D OVERVIEW A GENERALIZED SCE:~ARIO OF THE EUCALYPTUS-TO-~THANOL ENERGY SYSTEM ENV~RO~R~ENTAL EFFECTS OF TH~ LABORATORY AND GREEnhOUSE
.0 .I .2
ENVIR0~R4.ENTAL LMPACTS OF THE EUCALYPTUS PLANTATION Introduction Land Use .3 Soll Considerations .L Nutrlen~ Deple=ion and the Value of Residues 5 ~ydrology and Water Consumption 6 Wa~er Quali~y 7 Air Emlssions 8 Insecticide Use in ~he Eucalyptus Energy Forest 9 ~mpacts on WildliEe and ~atural Systems i0 S~abiliny o Crop Yield .11 Fire Hazards .12 The 3iomass Forest as a Sink for Fossil Fuel Pollu~ion-Carbon D~ox~de
II Ii 13 15 18 20 22 24 26 26 29 29
29 3~-
The Biomass Energy Forest and Acid Rain E,~NIRONMENTAL IMPACTS OF TRANSPORTING LOGS ~ D CHIPS
~o
42 42 42 42 z~3 44 ~5
6.4 6.5 6.6 7.0 7.I 7.2 7.3 7.4 7.5 7.6
ENVIRONME}~AL CONSIDE~%TION~ F O R T HE HA~IHEP~I~LL FACiLiTY AND FEEDSTOCK STORAGE Feedstock S~orage and AiT Drying Ambient Conditions in the Wood Yard Hammerm11 Opera~ion Wood Drying; for the Gas~f~er Drying the Boiler Feedstock Future Assessme=t Needed ENVIRONMENTAL LMPACTS OF THE ,V~THANOL PLANT Gasifier Impacts Reducing Environment in the Gasifier Proper Gasifler Operation Environmental Impacts of the Biomass Energy Systems, Inc. Methanol Plan~ Possible Pollutant Discharges and Clean-up Technology Envlronmnn~al ~mpact of Accumulating Carbon Dioxide in the Atmosphere (Grsenhouse Effect)
~6 46 49 50
50 55
67
5-i
CONTENTS 8.0 .0 ,I .2 .3 ,A 5 6 7 8 9 10
11
. 12
PAC___EE
.METHANOL VS. GASOLINE
~8
ENVIRONMENTAL LMPACTS:
WOOD GASIFICATION/HETHANOL SYNthESIS VS. COAL GASIFICATION AND LIQUEFACTION: A COHPARISON OF ENVIRONMENTAL EFFECT5 Impacts off Mining for Coal and Oil Shale Sui=abil~=y or Gasifiica=ion, Wood Vs. Coal Availability of Feedstocks for Conversion ~o Synfuels Sulfur Oxides and Henals Gaslflca~ion Impac=s Wa~er Consump=ion and Q u a 1 ~ y Impac=s Erom Femds~ock S=orage and Preparnr~on Solid Was=es from Coal Processin E ~ly Ash from Coal Con=rol of Air Emissions from Coal Conversion TechnoloEy Pollu=an~s in uhe P:oducu Oils of Coal Conversion and Shale Oil Conclusion
LIgaTURE CITED
71 71 72 73 73 75 75 77 79 81 Sl 82 ~3
84
5-i.i
Working ~ t
No. 6
The Florida Eucalyptus Energy Farm Interface with Natural EcoSystems Table of Contents
Pa~_._.~e
i 3 3 4 4 6 7 9 !2 12 !2 14 14 15 15 17 18 19 20 21 21 22 24 28
6-i
Working Document No. 7 Feasibility Study Eucalyptus to i000 STPD Methanol Plan in South Central Florida - Davy ~,~Kee Corp. 's FLnal Engineering Paport Table of Contents
--Davy
McKee -
BIO~ASS E,VRGY SYSTE~IS, iNC. STL~Y FOR PRODUCTION OF ~ T ~ f O L FROH EUCALYPTUS IN SOUTH CENTral FLORIDA TABLE OF CONTENTS SECTION Covering Letter i 2 3 4 5 introduction
Projec= Scope
Design Basis Process Description Drawings Process Flow Diagrams Utility Balance Sheet Steam Balance Block Flow Diagram Davy McKee Gas~fier Arrangement Conceptual Plot Plan Single Line Equipment List Raw Materials, Utilities & Manpower Requirements Capital & Opera=i=g Requirements Appendices A~endix I - Analytical Results from Southwes= Research Insci=uce Appendix 2 - Evalua=ion of Ac=ual versus Assumed
j,.
Wood Composi=ion
-i
... _.
Working Document No. 8 The ~xxl-fueled Gassification System - Evergreen Energy Corp. 's Final Engineering Report Table of Contents
5~O~.t%SS ENERG%' SYSTE:,:S, "::C. GASIF:ER KEDES!SN DOE GRANT :~0. DE-FGO-7-BORA-50315 EVERGREEN ENERGY CO.~D.~.~.O.~!?ROJECT .NO. Sl0101 TABLE OF CONTENTS PAGE
Secuion
I il If! IV V V!
Vii
VIII
IX X XI X!I
EXECUTIVE S U ~ A R Y INTRODUCTION SCOPE TECHNICAL SU~L%RY BASIS OF D E S : G N PLANT C O N F : G U R A T I O N D E S C R I P T I O N OF UNITS Unit !: W o o d 9 r e p a r a t i o n and S t o r a q e Unit 2: G a s i f i e r Feeder S y s t e m Unit 3: G a s i f i e r Unit 4: Shift C o n v e r s i o n Unit 5: A c i d Gas Recycle Unit 6: M e t h a n o l S y n t h e s i s & D i s t i l l a t i o n Unit 7: A i r S e p a r a t i o n Unit 8: W a s t e w a t e r T r e a t m e n t Unit 9: U t i l i t i e s and A n c i l l a r y Systems a. W a u e r S u p p l y and T r e a t m e n t b. B o i l e r Systems c. A n c i l l a r y F a c i l i t i e s S U M ~ R Y OF ~LATERIALS .~D E N E R G Y Q U A N T I T I E S UTILITY S U ~ . L ~ Y ~NPOWER REQUIREmeNTS CAPITAL COST ESTIMATES C A T A L Y S T .A~!D C H E M I C A L R E Q U I R E M E N T S CONCLUSIONS
m Z O
>(
APPENDIX
A. LIST OF ~ J O R
EQUIPmeNT
FOR UNIT I,
FLOW TABLE
EFFICIENCY
E. E N G I N E E R I N G
DATA COMPARISON
Flow
E V E R G R E E N EN E RGY-C-OR PQRATION
8-~
Working Docarent No. 9 T~e Plorida Eucalyptus Energy Farm and Methanol Refinery - The Econunic Analysis Table of Contents
C ~ i. 0 LV~CDUCTION 1.1 . ~ p o s e 1.2 Overview of the Eucalyp~us-to-metbmr.ol projec~.~ 1.3 Organization 2.0 .METHANOL D ~ N D 2.i Current conditions 2.2 Future prospects 2.2.1 Petruluem prices and U.S. fuel markets 2.2.2 Methanol prices 2.2.3 Met/~n, supplies ol 2.2.4 Distribution conce_n~s 2.2.5 Utilization 2.2.6 Regulation 2.3 Survey, of major oil cc~anies 3.0 METHANOL S U P P ~ 3.1 Current supply ccndit~ns 3.2 Supply outlook 1981-1985 3.3 Producticn costs 3.4 Methanol frcm coal, m/nicipal solid waste, and wood 4.0 FINANCIAL ~/qALYSIS - METHANOL ~ I EUCALYPTUS 4.1 Macroecon~mic assumptions 4.2 Site availability 4.2. I Site selection process 4.2.2 Results 4.2.3 Primary sites 4.3 Tissue cultura lab ar.d nurse~i ccmpl~x 4.4 Eucalyptus energy plantation 4.5 Methanol refi~.ry 4.5.1 Methanol prices 1985-2020 4.5.2 Other asstm~.tions and data 5.0 ~SIONS
PAGE
m
! 1 1 3
4 4 7 ii 14 24 24 25 28 29
30 30 33 34 38 46 46 50 51 52 56 58 61 67 68 71 77 79
B2
~otes
o ra ay
TABLES
2.1 Methanol use in the U.S. 2.2 Annual average wholesale prices of met.~encm in the United States 2.3 Methanol d~Tand forecasts for 1985 2.4 Oil and casoline, 1980-19195 2.5 Forecasts of ~ne potential market for methanol fuel in a u t c ~ i ! e gasoline blends
6 9 13 18
9-i
TABLES (conUlnued) 2.6 Forecasts of wholesale gasoline prices at the refinery gate 2.7 Potential market for the use of neaU methanol 2.8 Summary of the economics of neat methanol vs. g a s o l i n e i n Bank O~ ~/nerica's fleet test 3.1 U.S. methanol capaci~y, 1980 3.2 Methanol production cost forecasts--private producers 3.3 .Comparative plant costs 4.1 G~eral m a ~ c o n c m i c asmmp~'ons 4.2 Poter.tial sites 4.3 Data and assumpticns for t/-e tissue c~ulture lab and nursery. 4.5 Da~a and asmmptions for t.he Eucalyptus energy planta~iQn 4.6 Financial analvsis--Biomass Energy..Systs~, Inc. Euc~Iyptus nergy plmmtation 4.7 Methanol prices 1985-2020 4.8 Data and asmmptions for the methanol production :, facLl..i.ty 4.9 . inancial analysis Biomass Energy Systems, Ir~c. 100 MSY methanol facility FIGURES I.i Methanol from Eucalyptus 4.1 Potential sites
3
20 22
23
32 41 45 49 53 60 64 65 70
72
76
54
9-ii
i. 0
Lntroducuion
Eucalyptus Wood Chips," Bic~ass Energy Systems, ducted a detailed feasibility Florida. study The of
production
D/calvp.tus in Central
feasibility
study,
Doc~rent nun~-r
Title The Florida Eucalyptus Energy Methods and Considerations Farm Silvicultural
Vegetative Propagation of Eucal.~lots Florida's Eucalyptus Energy Farm and MeUbanol Refinery The Background Environment He~.ith and Safety Aspects of the Florida Eucalypt Bicmass to Msthanol System
5
Florida's Eucalyptus Energy Farm and M~t~nol Refinery Environmental Impact Assessment The Florida Eucalyptus Energy Farm Interface with Natural EcoSystems Feasibility Study Eucalyptus to 100O STPD Met_~nol Plan in South Central Florida - Davy MnKee Corp.'s Final Engineering Peport "q~e Wood-fueled Gasificat.on System - Evergreen ~ergy Corp. 's Fi/ml Engineering Report T~e Florida Eucalyptus Energy. Farm and ~thanol Pafinemy - The Economic Analysis
Final Report
The Florida Eucalyptus Energy Farm and ~thanol Refinery. - Final Summary Re.=ort study, is an all enc~E~ssing, site specific
This analysis.
feasibili~l
.Allphases of methanol
product/onare zxamined--frcm ~ l i n g
(I) produc~.ion
(2) establishment of a Eucalyptus energy plantation on approxi(3) engineering for a i00 million gallcn-per-d~y (4) potential environmental i~gacts of the
1.1
Project overview The projec~ is designed to produce I00 million gallons per year of
fuel grade methanol (I,000 tons per day). The methanol will be marketed to major oil ref!n/r.g firms for use as an octane znhancer and fuel z~tender or it will be sold to bulk dealers for direct use as fuel for fleet use. Methanol will be produced in central Florida from Eucalyptus wood. Th~ technology for producing methanol frcm wood is ,~ll known and (i) gasification of wccd, (2) clean-up and reforming of t~e
involves:
resulting gas, and (3) catalytic conversion to .nmthancl. This process along with two prel/min~ry engineering designs are ~xami~ed in engineering reports by Evergreen Energy Corporation (Working Document No. 8) and Davy-MzKee, Incorporated (Working Docunent No. 7). To produce 1,000 tons of methanol per day will require approximately 4,000 tons of D/calvptus per day (green). This wood will be produced in a large Eucalyptus energy plantation which is described in ~orkina Document i: The Florida Eucal,agtus ~ e r g y F ~ S i l v i c u l t u r a ! Methods
and Practices. Eucalyptus seedlings will be produced via tissue culture as discus-~d in Wor:~in 9 Docarent 2: ,, Veuetative Propagation of
Eucalypts.
frcm D/ca!ypuus
i
' '. . . . )
s dlLw.s
Eocalvotus energy plantar/on prc~u~/on o'~ Eucalyptus, harvesting, and delivez-! to the refits]
!
4s
l
l
I ,
1.2 Fer.ket environment Forecasts that energy prices will rise more rapidly than inflation over the ne.~ 20 years come as no surprise. projections by t_he U.S. Derm~re_nt of Energy projected to increase throughout tb.e period. Table i presents recent (1982). Oil prices are In 1980 dollars (to
abstrac~ frcm general inflation) oil prices will increase frc~ $34 per . barrel to $67 per barrel by 1995. %~us, oil prices are forecast to rise faster ~Jnan inflation, posting a compound real crowth of 4.6 percent. Continued ~ increases in world oil prices have set in moticn The stock of energy
many gradual but significant eccncmic changes. using capital "in tb~ e c o ~
costly oil to less ~xpensive alterr~tive fuels like coal is takir~ place. A"~ese trends are ~xpected to contLnue t~hroughcut the next 15
years.
Thus, under the pressure of steadily rising ene~j pric~s t.he in U.S. oil consun~tion is forecast to fall. This is a stark
contrast to the 1950s, 1960s, and 1970s. Gasoline prices will also rise significantly over the next 15 years posting a real growth of 4 percent-per-year. In response, gasoline
consumption is forecast to fall frcm 276.2 million gallons-~_r-da.v in 1980 to 190.7 million gallons . ~ - d a y this decrease. t/ally. by 1995. Four factors account for
The fleet average miles-per-gallon is expected to jump frcm Second, the transportation next 15 years. sector is
of registered vehicles and miles traveled will slow significantly as fuel costs rise. Third, higher gasoline prices will prcmpt greater use Finally, rising gasoline prices will foster
of diesel-powered vehicles.
As a result, the transports ~t!on sector will absorb a declining share of the nation's total energy consumption throughout the 1980-1995 period. This r~verses the trend begun in 1965 wh=_n transportation
energy use began growing faster than overall energy cce.sumpti'on. Even so, the transpo.~cation sector will still consume the lien's share of U.S. petrole~n. Its absorption of oil will increase frcm 53 percent of
the total in 1979 to 56 percent by. 1995. Thus, while o~her sectors can locate suitable substitutes for oil based fuels, transportation can not. (U.S. Department of Energy, 1982, pp. 39).
Th~ D e ~ t
o~ Energy's
display any sharp breaks with the ~.~ends ~ c t e d general, which the adJust~nnts
began
in t.he mld-1970s
domestic supplies of oil and gas will be higher than if a lower price were to prevail, but their supplies axe forecas~ to dwindle after 2000. Higher prices for oil and gas will encourage the use of alte.n%ati,.~ fuels, particularly coal, and spur continued energy, ccnse~zation (U.S. D e ~ t of ~ergy, 1982, pp. 103-104).
One striking featu/e of tba Departmem.t's forecast is the rapid expansion in consumption of synthetic liquid fuels such as methanol basic factors which prc~cte the rapid d e v e l ~ t fuels industry include: continued The
dependznce on
transportation, the absence of other econcmically viable s~bstitutes for transportation, the asstm.~.ticn of rapidly rising wDrld oil prices, and By. 1990 the D e ~ t
forecasts methanol demaD.d for ftlel purposes will exceed 7 million tons and may rise to nearly 15 million tons by 1995 Energy, 1980, pp. 94 and 165). This study, evaluates cne pathway by which methanol fuel can be produced to service the autmmotive fuel .Tarket. We report on the (U.S. D e ~ t of
feasibility of producing rrethanol from Eucalyptus wc~d chips in Central Florida. The project is a comprehensive one, and it includes all phases Section 2 ~_~amines
the future market for metbmnol fuel and projects future methanol prices. Section 3 describes the steps involved in producing methanol frcm
D/calvp~s
in Central Florida.
nearly
self-sufficient,
facility.
detailed financial
feaslbili~j
analysis is included.
Table l.--Selected U.S. energy prices and demand, 1980-1995 (in 1980 dollars) 1980 Oil P-~[_ceperbarrel Millions of barrels per day Gasoline Price per gallon Millions of gallons per day NA Not available. Source: U.S. D e ~ t $34.00 17.0 $1.22 276.2 1985 $33.00 16.6 $1.37 NA 1990 $49.00 15.7 $1.75 NA 1995 $67.00 IF.8 $2.20 190 .7
2.0 The methanol market 1985 and beyond For methanol to develop as a fuel it will have to c ~ t e fully against petroleum based fuels, especially gasoline. success-
To penetrate
the fuel market, methanol will have to represent a real savings to the consumer after all relevant costs are considered including delivery, conversion %nd efficiency, in use. Since metharml is not used as a fuel in any. sign/ficant quantities at this t/me, an established fuel methanol market does not ~ist. the price for fuel methanol is unknown. Thus,
prices for methanol on the Gulf Coast is 71 per gallon (Alcohol Week, April 19, 1982, pp. 4). Another point of departure for pricing methanol as a fuel is to ccnloare its price to gasoline. Since methanol contains roughly half the
heat/.ng val'~a of gasoline, one might ~x~ecu the price of methanol to be apprcxlma=ely one-half that of gasoline. This is at best a rough lower
limit to m~t.hanol's value or price as a fuel for two ,n%ljor reasons. First, me~_hanoi has a higher octane rating than gasoline, and metbmnol
is p a ~ i ~ l ~ l y
omparisons emissions.
u~ful
as an ec~ne
z~ancer.
Seocnd, simple B ~
costs, and
ignore
operating
efficiencies,
conversion
oil has a higher BTU cot:tent tha~ a gallon of gaso ~line, but gasol~.ne sells for m~re in the market. With t.his background, ~ e be.st apprcac.h to establishing a forecast for methanol is to assess t.he price at which methanol can penetrate the
transportation market is composed of a ntm~0er of distinct sub-markets including: declicated fleets (goven~Tent, business, etc.), d/esel The key
powered vehicles,
markets for met/~amol fuel are fleets and personal vehicles powered by. gasoline. As noted above the potential penetration of methanol depends .upon (i) its price relative to gasoline, (3] distribution, (2) assured supplies of methanol,
(4) the capacity for utilizing methanol effectively, In this section we address only the first of t/nese
Section 3 des~ibes how methanol will be produced from wocc In addition, methanol. regulation. Section 3 also evaluates the 4 e.xamines enviror/nenta!
Sect/on
concerns ar.d g o v ~ t
Methanol can be used in tw~ ways as an a u t ~ t i % ~ n~thanol can be used as a .5/el substitute.
fu~l.
First, {plus
slight in~urities) methanol powered vehicles have ~isted for some time. Second, methanol can be used as a blending agent with gaso ~i/ne. Each of ~'nese two routes to methanol fuel use. has quite different ~plications. For ~xanple, blends of up. to i0 F~rcent methanol can be used in today's autos raising the octane rating of the fuel and zxtending the supply of gasoline. By. ccntrast, t~e use of neat methanol requires scme signifiand carburetor modifications, but offers tb~ reward of Due to these differences in
cant engine
potential methanol fuel use, different aur~moti~ market segments will have different penetrations. There are numerous studies of the market for methanol as a blending agent with gasoline. these studies. Although tb~ forecasts appear to differ significantly, the follcwing common characteristics. ing is ~xpected to cccur after assured. Seccmd, subject to they have Table 2 displays a s~pl/ng of the forecasts from
on the availabili~I of fuel methanol restrict its use as a blending agent. blending Thus, agent the widely different are the result of forecasts widely for methanol use as a projections of
different
methanol sup.ply levels and not due to different vi~s about methanol demand.
Bentz, at al.
demand for methanol as a blending agent was ignored by all three of these studLes--its use as an octar~ enhancer in the form of ~[rBE (methyl terra-butyl ether}. unleaded gas. ~ ~ is an inl0ortant octane enhancing additive for
is mixed with unleaded gasoline in concentrations of SLnce ~etbmnol is a major ingredient Ln ~EBE (up :o 50
3 to 5 percent.
De/cent hy weight), a significant proportion of methanol can enter =~.e gasol/2~ market as MI~E.
Table 2.--Forecasts of the potential market for meLhanol fuel in automobllegasoline blends (106barrel/year) 1985
,, ,
:Market study
--,
1980
1990
,, ,,
1995
2000
, ,,
2,810.5
2,409.0
2,007.5 6.3
ns.
10
TO ~en~u~ate this marke~ methanol will have to be ccmpe~_itive with whole~le gasoline prices at the -mixing point. ccmpanies Our survey of major eil mixing
at the refinery ~.e oil cuban"y can tailor the resulting blend properly. Since gasoline is a mLxt~re of hydrccarbons, the refinery run must be tailored ~o mesh with ~ethenol blending. Otherwise excessive evapora-
tive emissions can reshllt (this issue will be discussed at greater length in Sect_ion 4.) Second, by mixing at the refinery ccnpanies can
m~ke use of their ~xist/ng distribution systems. In light of the conditions for methanol to pem.etrate the gasoline market as a blending agent, it must be priced to be competitive with wholesale gasoline prices at ~ne refinery, gate. U.S. D e ~ t of Energy's latest forecast Table 3 contains the for gasoline prices. Thus,
we must determine the relationships between wholesale and retail gasoline prices f=~m 1980 to 1995. Fortunately Collieries .Management Corp. (1980, p. 145) has ar~l.vzed the cost of tlmnsporti~g and distributing gasoline and methanol. Their research indicates that the ratio of
wholesale-to-retail gasoline prices will be between 0.763 and 0.776 fran 1980 to 2000. Table 4 presents a forecast for wholesale gasoline prices based on these figures.
11
Table 3.--Oii and gasoline, 1980-1995 (1980 dollars) 1980 Oil P-~ce per barrel Millions of barrels per day Gasoline Price per barrel Millions of gallons per day !985 1990 !995
Source: Energy information Administraticn, U.S. D e p O t of Energj, 1981 Annual Report toCongress, Vol. 3, February, 1982, pp. xvi, .~, 42,
45.
Table 4.--.~orecastsof .#nolesale gasoline pric~s at the refinery, gate (1980 dollars) 1980
, ~ . . . . , , ,,.
1985
Retail gasoline price per gallon 1 Ratio of wbmlesal~.-to-retail price2 Wholesale price per gallon Sources: ITable 2.4.
p. 145.
12
TO be a viable blending agent methanol will Prove to be priced at or below $1.05 per gallon in 1985 (using deflated 1980 dollBrs) and at or below $1.71 in 1995. These prices will have to include shipping" and
Pmndling costs to a rsfirezy where blending will take place according to the current thinking of the petroleum ccspanies. The potential use of methanol as a gasoline blending agent and octane enha~zer is not the sole path by which methanol can penetrate the autcmotive fuel IL%3rket. ~ t ~ n o l %o-called neat (fuel grade) form. Neat use of methanol differs substantially from the use of blends as a gasoline s~b~titute.. Significant engine modifications are requir~ ~ no take advantage of methanol's high-octane value and superior conversion efficiency, while at the same time over ecming methanol's disadvantages of hard starting and vapor lock. However, neat methanol is can also be used as a pure fuel in
already in use as a fuel for race cars, and neat met/lanol is being actively tested as a fuel for fleet vehicles. Thus, the technological
prcbl~ns of burning neat methanol in autcmQbile engines has been solved already_, no new technology is needed. Since use of neat methanol requires significant mcdificatlons in
engines and carburetors and because neat methanol fuel is not widely available, fleets. the use of neat methanol %/11 be restricted to dedicated Fleet use also simplifies the distribution and handling of
methanol fuel and insures a supply of neat fuel. ~D recent analysis of t ~ market potential for neat methanol'fuel Bentz, e t a!. (1980, pp. 118-124) and Collieries (1980, pp. 93-95) concur that neat methanol will be 1990 and 2000 because of
13
Each study indicates ~hat the market will be Table 5 displays fore(1980) and Collieries
limited by the availability of methanol fuel. casts for neat methanol (1980). frcm Bentz, et al.
~vemagementCoz~.
Table 5.---Potential market for the use of neat methanol (millions of barrels of methanol per year) 1985 Frost and Sullivan I
. i . . ,
1990 25.0
--
1995 340.0
. ,
---
67.8 --
123.6 28.8
~entz, et al. (1980, pp. 119). 2Collieries Mar~geme.nt Corp. (1980, pp. 94-95).
Two facts are note~Drthy about the forecasts for neat methanol use in Table 5. large--far Second, the First, the total neat methanol market appears to be quite greater Khan are the market for me~dmnol-qasoline on the blends.
forecasts
constrained
by limits
supply of
methanol not the dz~and. All of this, however, begs ~ question of the price required to
Lnsure t_hat the market penetration forecasts for neat met/nanol shcwn in Table 5 ccrne to pass. A _~acent detailed case study involving a small
neat methanol fleet owned by Bank of America sheds light on this crucial cues~J~n. Bentz, et al. (1980, ~--p. 121-123) report on the success of
14
involves a tsst fleet of 58 vehicles using both blended fuels and neat
I
'~ethanol.
No significant problems with maintenance or operation has Table 6 ccmpares the economics of gasoline and net
been identified.
Table 6.--Summary of the econcmics of neat metbmnol vs. gasoline in Bank of ATerica's fleet test Data
,,,
Delivered cost of gasoline Delivered cost of methanol MPG gasoline vehicles ~ G methanol vehicles Capital cost to retrofit gasoline-fired vehicle to neat methanol Average lifetime vehicle miles Differences in other operating or maintenance costs Calculations I~fetinm operating costs: Capital cost of conversion per (lifetime) miles Fuel cost per mile Total cost per mile
$0.063-$0.06B/mile
$0.071-$0.076/mile
15
Table 7.--~Ve~ol prices 1985-2020 (d~llars per gallon) 1985 Gasoline I ~thanol Base case 2 L3w case 3 High case 4 Sources: 1.00 0.90 i.i0 1.50 1.17 1.65 2.49 1.56 2.74 4.10 2.18 4.51 6.75 3.05 7.43 8.85 4.28 9.92 13.29 6.01 15.31 17.41 7.88 20.45 2.00 1990 3.00 1995 4.98 2000 8.20 2005 13.51 2010 20.14 2015 36.66 2020 54.66
Infcmation Agency, U.S. Depart-rent of Energy. (1982), adusted by inflation rate for gasoline frcm Chase Ecunmetrics long-term forecast of Octcber, 1981. ~ c m 1982 to 2000--50 percent of gasoline; from 2000-2020--8 percent-per-year increase. 3From 1982 to 1985--45 percent of gasoline price; frcm 1985 to 2000--45 percent of gasoline prices - $0.05 to $0.10 per year. 4Frcm 1982 to 2000--55 percent of gasoline price; frcm 2000 tn 2020--85 percent-per-year increase.
1Energy
16
Although methanol has a lower BTU value per gallon than gasoline, its l ~ r price and greater efficiency give it an operating cost advan-
tage over gasoline as a motor _~uel. Fuel costs p e r mile ranged f ~ m $0.072 to $0.077 for gasoline vehicles cumpared to $0.063 to $0.068 for n~thanol ~ e d and vehicles. Against this saving are charges for engine costing $750 per vehicle. Assuming an
carburetor conversions
average vehicle life of 100,000 miles, this translates into an extra charge of $0.0075 per mile for the methanol vehicles. The total operat-
ing costs for the methanol vehicle were essentially identical to that for the gasoline vehicle at then current fuel costs. This suggests that
methanol is c3mpetitive with gasoline for use in fleets when its price is no higher than 71.5 percent of the price of gasoline. This ler.gthy anall/sis indicates that between 1990 and 2000 the demand for methanol fuel will grow rapidly. In particular methanol will
be a very attractive fuel for fleet use, and met~mnol will also be ccnl~etitive as a blending agent directly or indirectly through the additive ~KBE. However, all of this analysis was macroeconcmic or
general in nature.
Since
there will not be nuch, if ~my, methanol fuel supplied prior to 1990, the identification of c u s p s is difficult, if not in.possible.
so, we t.hcught it would be b~lpft~l to contact the major oil companies to gauge their potential interest in methanol as a bl~nd/ng agent or as neat fuel. To this end %~ contacted m~st of t~e major
domestic oil companies through their fuel supply or plarm/ng divisions. In general terms, t_his extensive set of phone i n t e r v i ~ confirmed our Mmst firms (I) of high
macro analysis of the .methanol fuel market d scribed above. expressed ~zme interest in purchasing methanol if it ~are:
17
quali~] and (2) priced ccspstitlvely with wholesalQ gasoline prices when delivered to their refinery's gate. However, most firms found it
difficult to be more definitive about such long range pla~n/r.g for a n~v .5/el ccr~onent such as methanol. However, ~ o z~ed finns zxpressed strong interest in methanol and each i00 million gallons-De.r-year after 1990.
to use o ~ r
The conc!usiens ,~ can draw f.~m this discussion are as follc~s: (i) ~vethanol can penetrate the automobile fuel market as a blending agent w~.n it is priced at or below wholesale gasoline prices, or equivalently when methanol is priced at or below 76 percent of the price or retail gasoline. (2) Methanol is ccspetitive with gasoline in fleet applications when it is priced at or below 71.5 percent of retail gasoline. (3) If methanol is appropriately priced, it can penetrate a huge market on the order of 800 to 2,400 million gallons-per-year by. 2000 (see Table 5). The price ratios shown above represent the highest price ratio at which methanol can be ccmpetiti~. by 1990 is likely this to drive Competition among methanol suppliers the price significantly lower. To price
acccm~x~te
likelihood we
developed
scenarios in Table 7.
inflation by utilizing Chase Econometrics (!981) long-term forecast for inflation. The Chase forecast was used both because it is a good By
18
this measure, gasoline prices will grow at a compound rate of i0 percent per year through 2020. Thrco price profiles for methanol were developed. The base case
assumes that betw~_n 1982 and 2000 mthanol will be prices at 50 percent of gasoline. Thereafter, methanol prices increase by 8 percent-per-
year. The low price alternative foresees methanol prices at 45 percent o~ gasoline prices frcm 1982 to 1985. Between 1985 and 2000 methanol
supplies will increase substantially holding price rises below the 45 percent-of-gasoline price level. percent-per-year. After 2000 methanol prices rise 7
a~ 55 percent of gasoline until 2000. Thereafter msthanol's price rises 8.5 percent per year.
2.1 Methanol supp_ lies - 1985 and beyond At the present ~ methanol is not used as a fuel. However,
methanol is an important chemical feedstock used in a variety of applications. Thus, methanol is produced prmarily by chemical firms, and
much of this production is for their own internal uses. The dcrnestic production capacity is 17,260 tons per day. Realis(1.7
tically, these plants car. produce 15,000 to 15,500 tons per day billion gallons-per-year).
expected to be in the 13,000 to 14,000 ton-per-day range and expor~s of up to 1,000 tons are expected during the early 1980s, the market for chemical grade methanol appears to be in balance (Collieries, 1980, pp. 20-34). The typical methanol plant contains one or two methanol synthesis trains (at 1,000 to 1,500 tons--per-de.v). Natural gas is the predominant
19
feedstock.
Capirml costs for t~e typical plant are on ~he order or Today a plant operating on natural To produce
methanol frcm f e e d s ~ k s like oil, coal, or wood requires a more elaborate plant which costs more to build and operate (Collieries, 1980, pp. 20-34). in the near-term methanol production will rise. First, r.he near-
term outlook for derand is positive, and demand is forecast to rise by nearly I0 percent-per-year between 1980 and 1985 reaching scm~nere
between 5.4 and 6.3 million tons ~, 1985 with little or no dz~and for met~3nol as a fuel {.Chemical Week (1980), pp. 24; Cb~m%ical and Engineering News (1980), .up. 16; ~cyclopedia of Chemic~l Technology (1981), pp.. 413). Second producers are planning some ~xpansions. Getty oil is
(1,350 tons-per-day)
facility, in Delaware City, Delaware and a ccnscrtium of firms plans a 200 million gallon-per-year (1,800 tons-per-day) facili~i in Louisiana in 1983-1985 (Bentz, et al., pp. i06). If these plants cc~e on line as planned annual procution capacity. potentially could rise to 6.7 million tons-per-year a s s ~ : (I) none
of ~he existing plants are retired and (2) a 90 percent operating rate. However, a number of t, existing plants are old ar~ mTall. be Th~s, if
scrne of the existinc~ plants do close and the demand forecasts turn out to be accurate, i~orts of methanol may have to rise. In any e%~_nt, the
dcmestic methanol market will be tight [Collieries, 1980, pp. 28-30). THUS, if methanol does beccme an attractive autcnmtive fuel--%,hich it is
20
likely to be the case by 1990, there will have to be a rapid increase in methanol production capacity.
3.0
3.1
Overview Tee BESI concept for producLng m~nhanol from Eucalyptus involves
to provide the over 50 million seedlings needed for t~e planting program, (2) a 70,000 acre Eucalyptus energy plantation to produce the 1.3 million tons of wood per year required for the methanol production facility, and (3} a 100 million gallon-per-year (i,000 ton per day)
a vertically integrated methanol production program based on a renewable feedstock, Eucalyptus wood. The project is to be located in Central Florida (South%~stern PoLk County) cn lands previously strip .mined for phosphate. is an optim~n site for a Eucalyptus-to-n~thanol reasons. Central Florida
climate and soils, and the trees thrive cn the sites of old phosphate mines {more on this below). Second, the Central Florida location offers
substantial opportunities for acquiring the 70,000 acres needed for the Eucalyptus enz~/l plantation, metbmnol production facility, and tissue culture lab. Third, the Central Florida region possess substantial Fourth, land in t.he area is reathat a site could be readily
2!
the
industry
(which is n~v
largely scut.h of the site for the Eucalvptus-tm-methar.ol facili~f), e.xtem.sive infrastructure for moving materials is already in place.
3.2 M@croeconu~/c as sunpt/ons AssLmptions abcut macroeconcmic trends (prices, interest rates,
output, etc.) fol.-n the under pinning for all forecasts used in this study. For e.~mple, prcj~ctions for future prices and availability of
gasoline in the U.S. depend upon world oil prices and dcmestic economic conditions. Forecasts of future energy prices are a crucial input for
this study, and w~ used forecasts developed by t~he U.S. Department of Energy extensively in Sections 2 and 3 of this study. The DOE in turn based its energy, forecasts on a long-run macroeconcmic forecast
developed by Chase Econcmetrics. Table 8 ~ i z e s lares the forecast to ~ ~hase forecast for 1980-1995 and zx~rapo Although the Chase forecast contains
2020.
cyclical episodes, these are obscured by the averaging process used LnTable 8. Over the entire forecast period from 1980-1995 Chase projects
moderate econumic growth at 2.7 percent-per-year measured hy growth in real ~NP. T~e growth rate slcws toward the end of the period, and w ~ n
it is ~xtrapolated to 2020, the average growth for !995 to 2020 is 2.6 percent. The Chase forecast envisions Dart/cular strength in the
frcm the 3.3 perc~_nt rate posted frcm 1970 to 19B0 to a 4.3 percent average in the 19780-1995 interval. Extrapolating out to 2020 the
22
Throughout the
forecast period Chase expects the relative size of the gaverD4~_nt sector to shrink while manufacturing growth is spurred hy higher levels of investment. Real per capita income will post annual average gains of 2 percentE-year t~mough 2020. While this represents a marked improvement
ccmpared to 1979-1982, it is scmewhat belcw average ccr~ared to 19701980. Inflation is projected to slew throughout the period. T~ pace
of general price inflation will dec_line ~rum almost 7 percen~ in 19701980 to 6 percent in 1995-2020. The deceleration of prices is even more After
apparent in the series on prices for nonresidential inves~rents. the rapid 7.7 percent average increase ~ _ r i e n c e d
inflation in the price of investment goods should slow to an average of 5.5 percent between 1995 and 2020. The first few years of the 1980s have witnessed unprecedented peaks in interest rates. Lately rates have moved d~wn frcm their peaks, but Chase forecasts that However, this
implies an average AA bond rate of 12.5 percent and a prime rate of 12.8 percent for the 1980-1995 interval. These forecasted values are important inputs to the financial analyses presented below. In addition, by. using the same national for our analysis are
23
Table 8.--Ge/.eral macrceconcmic asstmp~ions for selected economic variables (growhh rates per year, percent unless otherwise stated) !970-19801 Real gross national produc ~ Real industrial production, manufacturing Peal per capita disposable inccme ~NP price deflator Price deflator for nonresidential investment Population AA bond rate Prime rate Sources: 3.2 3.3 2.2 6.9 7.7 0.8 8.9 8.7 1980-19952 2.7 4.3 2.0 6.7 6.9 0.9 12.5 12.8 1995-20203 2.6 4.2 2.0 6.0 5.5 0.8 10.0 I0.0
icitibase: Citibar/~ economic database. 2C/%ase Econometrics, Inc., Long-Term Mac.~econcmic Forecasts and ~malvsis, October 6, 1981 as reported in Energy Informa~on Administration (1982), pp. xiii. 3Extrapolation.
24
nursery, are designed to provide sufficient, high quality, D/calyptus seedlings for BESI's extensive planting program. Commercial application (1) estab(2)
this research BESI has successfully tissue cultured Eucalypts select mother trees growing in Central Florida.
proves that Eucalypts can be successfully reproduced by tissue culturing, but it also establishes a firm basis for costing out the process. T~ bicmass production of a eucalypt energy plantation, envisioned
for t~his project, is dependent in part upon a c~mbina~icn of environmental factors, including soil structure and fertility, average sunlight and t~m~/ature, precipitation quantity and distribution, vegetative
ccmpetition, and pathogen in~act; but the average genetic quality_ of the ~e_s tial. is ~ e single most influential factor detezminin~ gr~.~h poten-
lations include a diversi~.z of genetic types--and consequently, a wide range of envirorcaental adaptability within the species. This diversity
is b~neficial in providing families ada.Dt~ to a particular environmental niche (e.g., pho~_b~te mine spoils, native flatwoods soils,
high-salt soils).
25
seed
results
frcra self-pollination
(Eldridge, 1978).
Commercially
frcm it will invariably yield "aces and spaces" (E. C. Franklin, Pers. Ccsm. ). survive. This -kind of performance is not acceptable for an energy, plantar.ion. Lnstead what is needed is a uniform stand of vigorously grcwing trees. This alternative can be acccmplished by. selected a series of That is there will be cuns very g~od trees and some t ~ t do not
genetica.~ly superior trees frcm a seedling plantation or natural stand, these genou-2pes are vegetatively propagated, field-tested and then
expanded to provide a L%niformly high-yielding planting stock. This task is facilitated by the location of t%D significant stands of Eucalyptus Camaldulensis Florida. ~ g on restored phosphate mine lands in Central
BESI has selected the best of these trees for "mother tmees"
in the clonal seedling program. As part of the present study, we have examined the feasibility of large-scale plantation establishment by various methods, and have
reached the follc~ing conclusions. i. Seedling plantations are limited in potential yield due to genetic variation among the planting stock and often inadequate supplies of appropriate seed. 2. veqetative propagation by rooted cuttings can provided good genetic uniformi~j of select hybrid plant/rig stock; h~w~ver, large-scale production requires esr~%bli~hment and maintenance of extensive cutting crc~nrds. T,~e co1--1ection cf s~ots and
26
the Congo and Brazil, would not be econumically feasible in Florida for large-scale plantations. 3. Tissue culture propagation of select hybrid eucalyp=s offers the only c~portunity to produce the very large ntm~er of trees required to establish the energy plantation. t/ssue culture propagation, The cost of
production, is more than off-set by the increased productivity. of vegetative plantations established from select hybrid
Eucalyptus (Working Document No. 2, 1982, pp. 2). Workin9 Docurent No. 2, Vegetative Propagation of Eucalypts,
describes the process of establishing select field material Ln culturing, rmlltiplying the cultures, rooting, and acc//nmt/ng the seedlings to the nursery. Table 9 outlines the method by wh/ch 7.5 million, select, Stage
I of the process invclves the establishment of select field mterial in culture. Although this step is a vital prerequisite to Eucalypt producit has little affect on the timing or yield of Stage IIA involves the
maltiplication of the plant material, and Stage IIB allows t.he material to elongate and multiply further. develops roots, nursery. .~nd Stage At Stage IIi the culture material the seedlings to the
IV is acclimating
27
~nths 0ct-J~l
.,C-~Towing S_mace
Personnel4 0.4
5570 jars + 570 jars (I m)| -5~ 5292 jars 4~ H 17,200 jars (0.5 mo) 17,200jars i 32,682 ]ars 9,800 tins (0.5 m ) -5%
18 m2(195 ft2)
2.!
iIB III
9 800 tins
i!I IV
17,648 tins
1,
-15%
,,,
13.6
greenhouse workers
861 acres
,, ,,,,
greenhouse area
,
Production of 750,000 treeslmcnth, ten months per year. Single a r z ~ (---9), incubation steps, double arrows ( ~ ) ~-ansfe_~steps. Negativ~ % associated with i~cubation steps indlcate alluwances for losses. Personnel figures include no supervisory or support staff. Working Document No. 2 (1982), pp. 48.
28
Table i0 provides coat est/n~tms for t ~ and lab equipment developed in Working ~ t
table shcws the major assumptions which influence the estimated cost per
~edling.
As noted in Working Document No. 2 the most important variables in detenn/nLng the cost for t/ssue-culture propagated seedlings are: m/lt.iplication rates, (2) failure rates, and (3) labor costs. (i)
Multipli-
cation rates have a dramatic affect Qn total cost per seedling because the higher t~.e multiplication rate the lower the cost-per-plant for most lab operations. The reverse is true for losses- .-more losses lead to Since labor costs account for over
50 percent of total costs, the affect is obvious on finished seedling costs. The tissue culture lab and nursery facility (to be rented) are to sense the needs of BESI's planting program exclusively. Thus, the
market for superior Eucalyptus seedli~Igs is assured. The seedlings are priced to provide a 20 percent return after taxes.
29
Table 10.---Oata and asstmlotions for the tissue culture lab and nursery. (1982 dollars)
m , , , ,,,,,
Tissue culture laboratory Laboratory e~ipmant Tissue culture multiplications rates: Stage II a State II b Estimated losses: Stage II a multiplication Stage I. b elongation ~ Stage ~I rooting Stage IV nursery grcwth Labor costs Price per finished seedling
Table ll.---Financial analysis--Bicmass Energy System, Inc. tissue culture lab and nursed!
20.4%
13.2%
37.3%
3.
30
Table ii contains a financial analysis fcr the tissue culturenurseDj operation. Under the base case assumptions outlined in Table i0
and in Working Document No. 2, the internal rate of return for tb~ project is 20.4 percent after taxes. This rate of presumes a 30 centper-seedling price and was calculated on a discounted, cash, flow, basis. As noted in Working Dccunent No. 2, the est/mates for cost-perseedling are quite sensitive to variations in the multiplication and ~he failure rate. Scenario 2, "increased losses and I o ~ r multiplication rates" atten.mts to capture the downside risk. Here, the loss rates are all increased by 5 percentage points and the Stage II multiplication rates are reduced by I0 percent. Should this set of circumstances
transpire, the internal rate of return would fall to 13.2 percent. There is also significant cpportunities for achieving l~wer costs by automating sane Stage II processes and by eliminating the Stage III culture step. The resulting economics push the prospective inter~l
rate of return to 37.3 percent. Bicmass Energy Systems, Inc. has o~_rated a tissue culture lab for over ~ o years ncw. This practical z~q~-rie.nce is the foundation for the 2 and used in this
culture lab can pruvide t~a 7.5 million seedlings p ~ d planting program and be a profit center in its own right.
3.4
Eucal.vptusenezgy plantation " The Eucalyptus energy plantation is the second ~ajor ccmponent oH
31
project ~ s
nursery, phase, installs the seedlings, maintains ~he Eucalvpuus plantation, harvests t/-.ewood, and delivers it to the methanol refine~,-. Each of these steps was describe in ~orkin~ Docum~t No. I, The Florida Eucalyptus Energy Fazm--Silvicultural .v~..thDdsand Considerations. BESl has selected Eucalyptus Camaldulensis as the initial s~cies for energy_ plantation. Camaldulensis First, has a number of desirable
grcwing on restored phosphate mine lard in Central Florida--conditions cc~parable to those BESI proposes to use. -"hese stands, w.hidn were Seccnd, t~e for
existing Camaldulensis provide a sot%rce of select plant ~terial tissue culturing and clcnal production of seedlings.
Third,
Camaldulensis is known worldwide for its rapid grc~Wch, tolerance of adverse conditions, and mode_rate resistance to freeze damage. Ce~nldulensis has not produced an alm/ndant viable seed crop. Fourth,
This helps
to address the environmantal concern about the escape of t.his "~otic." Fi.'~h, the ~w/sting Camaldulensis stands have demDnstrated a resistance to insects, die, ease, and fire. Sixth, Camaldulensis achieves its best form under dense stocking, and it does not . .~m~ire zxtensive manag~re_nt. Finally, Camaldulensis ccpices readily---~hen cat in sprouts back frc~ stump el/m//~ting the need for replanting (Working Docu~e-nt ~b. i, pp. 14-15). Plantation design will emphasize maximizing bicmass production. Seedlings will be planted 5 feet apart in t/~ r~4 with r ~ s feet apart. spaced 10 871
32
plants-per-acre.
and yet have su/ficient room for our sh~rt-rotation period of 7 years. The plantation design calls for reasonably long rows to facilitat~ the use of machinery, and clonal planting blocks of 160 acres each (Working Docuremt No. l, 1982, pp. 92-96). Silvicultural practices are designed to maximize rapid initial growth. Research indicates that the first year is the most crucial in Site preparation is the key
terms of ult~./aate bicmass yield at harvest. to good bicmass yields. depending applies: on local
Although site preparation may vary. somewhat the following general presori'ption
conditions,
(I) heavy discing and chopping coupled with removal of debris (2) light discing, (3) soil testing, (4) raking to a
if necessary,
srcoth level surface if necessary, and (5) bedding in potentially wet sites. Control of vegetative competition is crucial, and herbicides may be used if needed [Working Docanent No. I, 1982, pp. 75-78). Since soil moisture conditions and the lack of frost are crucial to the successful establishment of Eucalypts, planting will not be done in the cold and dry winter months. Planting will be done by machine from
Speedling Planters (Working Document No. i, 1982, pp. 75-98). Once r~latively establis~nent little ks insured, a Control Eucalyptus of plantation needs
management.
vegetative
preparation should minindze %t=ed competition, and after a year or so the Eucalypts will cont_~pl the site. So, herbicides may be needed during t.ne first year, and at harvest time. In addition, the plantation r.Ist However, Eucalypts are not
33
Every
tree harves'~,_tngoperation n~ist accomplish four ~sks, felling, skidding, yarding, and hauling. Since the rotation period will be 7 years, the
plantation grown Eucalypts are projected to be between 6 and 8 inches in diameter, 50 to 70 feet tall, and to %~igh around 600 pounds (more cn t~s below). Thus, a sr.~ndard motorized feller/buncher will be used.
Four-wheel drive rubber-tired skidders will nDve the logs to the end of the rcws and assemble t.hem in piles. There the trees will be t o p ~ ,
delimbed, and loaded on to trailers for delivery to the methanol plant. ~he tops and limbs will be chipped in the field, and ~ chips will also
be brought to the plant (Working Document No. i, 1982, pp. 121-131). BESI research (Working Document No. I, 1982, pp. 133-137) indicates t~mt a 7 year rotation will produce prolific amounts of biunass, 154 green tons per harvest are ~xpected. tons per acre per year. This yield is .equivalent to ll dry
existing stands of Camaldulensis gr~ing an reclaimed phosphate mine land in central Florida. These stands received little care after Overall survival rates ranged
from 45 percent On the poorest sites to 75 percent on the better sites. Thus, the stands axe characterized by. wide variation among individual trees which is to be expected. However, the stands also contain a At 6.3 years the largest tree was
!6.4 inches in diameter at breast height, and t~e tallest tree was 97 feet (Working Document No. i, 1982, pp. 66-73).
34
Data .~rcm t/~e ~v/sting stands o~ Camaldulensis were extrapolated for our yield estimate of 154 green tons par harvest. We assumed that
th~ averag~ tree wo~id be between 6 and 8 inches in diameter at 7 years, a modest asstmption given the number of outstanding individual trees in the stands. Further adjustments ~ncluded: dansi~, to 871 per acre, (i) increasing the planting
tissue culture ~edllngs drawn from superior "mother" trees, (3) improved site preparation and control of vegetative competition, and (4)
increased survival to 70 percent. With this background we turn next to an analysis of the econcmics of producing Eucalyptus feedstock to service t~e needs of the methanol production Corporation facility. ~%gineering estimates by Evergreen Ener~f
plant will require 1,990 dry tons of Eucalyptus feedstock per day. Since the plant is designed to operate 330 days per year and t.he Eucalyptus is 50 percent .~ater when cut, feedstock requirements are 1,313,4000 tons per year. If the yield at harvest is 154 green tuns per
acre at each harvest every 7 years, 8,529 acres nust be harvest each ~.~ar. Allowing for roads, staging areas, and the like (at 15 percent) this zequires 9,B08 acres for each years feedstock. years 68,655 acres in total are needed. Table 12 lists all of the data and assumptions used in the economic analysis. All of these are described in Working Docurent No. 1 except Over a period of 7
t_he following:
35
(i)
rent and management fees are designed to provide adec~a., ~e compensation for managing the plantation operation and for paying local ~xes (which'are minimal on a per acre basis);
(2)
the market price for feedstock is designed to provide a !5 percen~ return after t~xes--since the market and price are assured by purchases from the refinery, this return is adequate;
(3)
the
engineering
repo~ No. 8,
by
Evergreen
Energy
Corporation, System,
Wcrkinq Document
[gcod-Fueled Gasification
est/mates that 1,990 d.~- tons of wood will be needed each day of cperaticn (330 days per year), at 50 percent moisture this means 330 x 1,990 x 2 = 1,313,400 green tons of w~od are needed each year; (4) approximately 15 percent of the total land available for
growing E~calvptus n~/st be devoted to roads, staging areas, etc. ; (5) the land cost on an acre basis was estimated in ~rk~ng Document No. 9, The Florida .Eucalyptus Energy Farm and
Methanol Refi~er~. - the Econcmic Analysis, Section 4.1 above; (6) the net corporate tax rate is assumed to be 40 percent to reflect the various write-o~fs allowed for agricultural
operations of this type; and (7) a mortgage is obtained for t~he l~nd witch a 10 perc~t down payment at i percent above the prime rate. Based .upon these assumptions Table 13 presents ~ financial analy-
SSQ
after =taxes. No rev~m.ues are generated for the first seven years of
36
operation when land is acquired, trees are p 'lanted, and they grow.
~@~n
the first harvest cares in year 8, substantial net cash inflows ccmmence. Expenses for land acquisition (i0 percent down and a 30 year
mortgage), planting and management total $92.5 million during the first 7 years of operation. capital. It is asstm~d that all of t~ese funds are equity
~D the ~x~ent that debt is used in developing the Eucalyptus tb~ internal rate of return will rise. Hcwever, to be
plantation,
c~nservative we have assumed 100 percent ec~ty financing except for the land.
Table 12.---Data and as.~umptions for the Eucalyptus ene_~3y plantation (1982 dollars)
,, , , ,
Cost per ~ l l / n g Number of seedldmgs per acre Installation cost per acre Fertilizing and herbicing per acre Survival rate for seedlings Years to maturity Harvest cost per tun Yield at maturity per acre every. 7 years Fixed cost for property, taxes and managenant per acre ~ r k e t price of feedstock per green ton Tons of wood required per year Additional acreage needed for roads, staging areas F etc. Macroeconcmic assumptions land cost ~ acre Total net tax rate Ymrtgag~ rate
Sources: Working Dccument No. 1, ~ Florida Eucalyptus ~ergy Farm --Silvicultural Methods and Conside.raticns, and Chase ~cncmetrics (1981), op. cir.
37
Table 13.---~inancial analysis--Bicmass Energy. System, Inc. Eucalyptus energy plantation Assumptions--scenario I. Base case: Chase Econometrics, other assumptions BESI Low yield: 25 ~ercent less yield to i15.5 green tons per acre per harvest High yield: 25 percent more yield to 192.5 green tons per a ~ e per harvest Higher inflation: one percent above Chase $12/ton in 1982 $8/ton i~ 1982 prime plus 2 Lnter~. ml rate of return
14.7%
2. 3. 4. 5. 6. 7.
Te investigate the sensitivi~l of the rate of return es ~t/mate we examined an array of seven alternative financial scenarios "in Table 13. BEST research suggests that Eucalyptus yields will be 154 green tonsper-acre per harvest (every 7 years). be greater or smaller than this. possibilities. P~%~ver, yields ~Tay turn out to Scenarios 2 and 3 ~plore these (at
115.5 green tc.-~-per-acre ~ return falls to 11.4 percent. percent higher than ~ c ~ d , cent.
Scenario 4 ~v~mlines the in~act of a higher t~h~ forecast level of price inflation. The total affect of a 1 percent higher rate of inThis occurs
because both costs and revenues are inc_~.ased when inflation ri~es, and ~.he revenue affect dominates.
38
Scenarios 5 and 6 ~plore the affects of harvest costs on profitability. Harvesting costs are the largest single cost item for the If harvesting costs are 20 percent above BESI's estimate of By contrast, if
plantation.
harvest/rig costs ccme in at $8 per ton, profitability, increases to 17.0 percent. The fir~l scenario involves a higher mortgage rate, prime plus 2 percent. The h~pact on overall profitability, is sma/3., and the interP~l
3.5
~Vethanol ~rc~ction facility To simplify greatly, we c~n characterize the productien of methanol
In step cne an appropriate feedstock is conve_~ted to synthea mixture of carbon moncxi~;, carbon dioxide, water, and
For ~Dst conv~ticnal methanol plants using natural gas as the feedstcck, w~ can characterize the cheuical processes as follows: (I) Natural ~as (CH4) is converted into synthesis gas in a steam reforme.r. C42 H20 ~ CO + ~H2 or CH 2 + 2H20- 3H 2 (2) The gas is desulfurized, ccoled, cleaned of unreacted steam
and Ir~mlrities, and ccr~ressed. (3) The cool ccnpressed .synthesis gas is converted to methanol under pressure in presence of cataly~s. The process is High
39
(4) Tb~ raw methanol is condermed, cleaned, and distilled (See Collieries, 1980, pp. B5-B7; Encyclopedia of Chemical Technol~, 1981, Vol. 15; Paul, 1978, pp. 4-26, 107-238; or Da%~
McKee, 1981, for more detailed discussion). The methanol plant envisioned by BEST is essentially ~ e existing methanol plants. substitution of ~ gas feedstocks. Technical details about the methanol produc~ion facility are sa~e as
contained in Working Document 7, Feasibility. Study_ Eucal.vptus to 1000 S ~ D ~thanol P_lant in South Central Plorida, by Davy. McKee and Working Document No. 8, The Wo~-Fueled Gasification Svs~tem, by Evergreen Energy Corporation. These doctme~ts describe the engineering and operating In addition, t~he two engineering studies
provide capital and operating cost estimates for the methanol facility. ~he Davy YF-2ee study provides a cc~p. lete preliminary engineering design for the entire methanol production facility from t ~ w~od at the factomy to the load out of finished methanol mined the ~ receipt of Davy deter-
size plant was 1,000 tons per day. The Davy design proven cunponents for every phase of the
incorporates ~ c i a l l y design.
The major process risk involves the scale up of t/~ Davy. Otherwise the
fixed-bed up-draft oxygen-blown gasifier to utilize wood. BESI facility is ~ a b l e except the f~Is~oc} is ~ .
40
~%ile Davy developed an excellent, preliminary, engineering, design study, methanol produced using this design was judged to be uneconomical for three reasons. percent. S~cond, First, overall thermal efficiency is very low, 33.3 the design r ~ e s excessive amounts of process
water, 4 million gallons-per-day (~EG), and generated large quantities of agueous effluent, 1.5 MGD. Third, the design requizes too much wrxx~
~eedstock--c~er 6,000 tons per day (green). The main problem in the Davy. design is ~b~ gasifier. The Davy gasifi~r operates at atmDspheric
pressure, at relatively low ten!0~_ratures uses steam to regulate +~e , gasification process, and r~qu/res long residence time in the gasifier. These characteristics are wasteful from the perspective of thermal
efficiency, they requi~e increased wood feedstock and water, and they produce excessive waste water effluent. To resolve scme of these difficulties Evergreen Energy Corporation examined the prel/minary Eucalyptus-to-methanol design and redesigned the gasifier and associated facilities. entrained-bed gasifier for the project. Evergreen selected the Texaco The Texaco gasifier operates at ResiUsing
high temperatures and pressures and is an oxygen blown process. dence times are short, and virtually no tars or oil are produced.
this design thermal efficiency increases from 33.3 percent to 49.7 percent, required feedstock is reduced to 1,998 tons per day (a 34
percent savings), make up water declines by 46 percent to 2.2 M6D, and waste water is reduced by one-half to 0.8 MGD. While the Evergreen design can produce methanol at a more ccmpetitlve price, there are greater process risks involved. The increased
risk relates to the use of the Texaco gasifier which has never been
41
tested on wood.
does represent a major process risk. Other aspects of the Evergreen and Davy. designs are essentially the same. For ~ m p l e , the total capital costs for either the Davy. or
Evergreen design are virtually identical--S250 million Davy compared to $243.4 million for Evergreen's design. merits are identical. Evergreen design. Figure 2 provides a f l ~ chart for the methanol plant which is In addition, m a n ~ require-
described be!cw, and Table 14 contains the materials balance for the plant.
42
i .H
ii
,~
,~
._
r4
"o
w
Q}
al "o
-3
R~
i
,
ll
T
rO
V]
i, Ol O31
I ~= , =~
I
u
qJ
'
o E
U
~
fg
E
GJ
Ul
,=,
h,.
Q}
, ,
1
e=4 O
= u~
.1
c r..1
gr} O.
Y z
' !
O4
~4
(3
= ~J 0 -J
u~
I
C 0
I
E
~J
O.
43
i. Eucalyptus Wood (DD.tbasis Feedstock Fuel (wood) 2. Well Water ~ k e u p 3. Electricial Power 4. Natural Gas B. Products Out i. Fuel Grade Methanol 2. Treated Waste Water 3. Ash & Unccn~_rted Carbon C. Total Installed Cost of Plant (mi&L~on ~ILirs D. Catalysts and Chemicals Cost per ton of methanol
er
243.6
$4.10 186 49.7%
44
Table 15 contains the data and assumptions used to evaluate the economics of the mathanol production facility. Since Section 2
discussed the forecast for m~thanol prices, _~/rther here. G~neral economic a s s ~ ' o n s
rates, ~nd ~he like are drawn frun Chase Econcmetric's forecast shown in Table 6. The engineering cost estimate for the plant is taken from No. 8). A t~xee
year buildout period is assumed to being in 1978. Cash e.~penditures are timed at .90 percent, 60 percent, and 20 percent over ~b~ construction ~cle. The initial cost estimate for the Evergreen designed plant is
escalated by the inflation rate for investments in plant and equipment (from Chase). During the construction cycle, the unbuilt fraction of the D =lant continues to escalate in price.
45
Economic assunptions Capital costs P ~ n t costs [1982 dollars) Construct/on timing - three year building period cccmencing in 1987. Cash ~xpenditures of 20 percent, 60 percent, and 20 percent for 1987, 1988, and 1989 respectively. S~-t-up costs I~nd Financing Equity inves~Te-nt Working capital Principal payments Interest payments
Chase Econometrics
$243,500,000
60 percent of installed plant costs 2.8 percp~t of plant costs 20 year AA bonds 3 issues floated in 1987, 1988, and 1989 AA bond rate at issue date
Operati~ costs
Feedstock
$20 per green ton as pf 1982 and 1.3 milicn tons-per-year required $4.10 per ton output Da%,] MnKee estimates of manpuwer priced accordingly by BESI Amounts from Evergreen at market prices ~ r k e t rates, delivery to Houston 2.25 percent of installed costs 5 percent of instated cost from Davy ~Fee_
Utilities Shipping, handlLng and insurance Property tax and administration Maintenance
46
Start u9 costs were assumed to be $i0 million, and start up is scheduled for the first half o~ 1990. Full production begins in t.he
second half of 1990. Land for t ~ pl~nt and its wood piles requires 500 acres which cost S5,000 per acre in 1982. This cost escalates at the general inflation rate unit 1987 when the land is purchased. The plant is financed with 60 percent equity capital and 40 percent debt (bonds). Any cperating deficits are .Tade up by. contributions of additicnal equity. plan~ costs. Working capital requirements are 2.8 percent of
Bonds are AA corporate debentures requiring s~i-annual Sinking funds are established to retire t~he bonds. Operating
interest payments.
These si~king funds accrue interest at the prime bank rate. costs are dcminated by feedstock zxpenses.
feedstock are needed per year. The 1982 price is $20 per ten, and this increases with inflation. Evergreen Energy calculates that $4.10 in This price also
catalysts and chemicals are used per ton oE output. increases with Lnf!ation. McKee.
E%~rgreen est/mates the quantities of electricity_ and natural gas needed for the plant. as foll~s: In 1982 these would cost $5.6 million, and they escalate (I) electricity at the general inflation rate and (2)
natural gas at an accelerated pace taken frcm Chase's forecast. Shipping and handling charges are calculated from the plant site in Southwestern Po/~( County by truck to Tampa (l.1 cents per gallon) Houston by barge (0.3 cents per gallon). to
47
Property. t~xes and administrat!vs e..xpens~s are assumed to be 2.25 percent of the installed plant cost. This is similar to t/~e figure use;. (1980). Finally, Davy..~.Vee
ca!~alated that the maintenance expenses for ~he plant would run a~ 5 percenu of plant's installed costs. time with inflation. Table 16 displays Eucalyptus-to-met/-~nol t_he results of t.he financial analysis for t~e facility. For tDm base case incorporating t.he All of these costs increase over
assun~tions frcm Table 15, t/~ internal rate of return is 23.3 percent on an after tax basis (discounted, cash, glow approach). after tax return is certainly attracti%~. start up is $257 million. Since the engineering cost estimate for t_he plant has a confidence band of plus or minus alternatives. in scenario 2. 35 percent, scenarios 2 and 3 address these A 23.3 percent
The high cost plant, 35 percent cost-overrun, If all the ct_her assumptions
is e.~amined
the project still provides an after tax interal rate-of-return of 19.1 percent. If, on the other hand, the plant ul~t_imately costs 35 percent the internal rate-of-return after taxes
To explore t~.~e affect of f~_nancing options on plant profitabili~l %~ considered scenarios of i00 percent equity debt (No. 5). (No. 4) and i00 percent
t.~t the after tax return falls to 20.2 percent if all financL~g is by equity. Although profitability for this cption is reduzed by. 3 percent-
age points compared to the base case, t.he effects are modest because t.=~ base case already used a sigr.ificant portion of equity capital (60
48
By. contrast,
the
i00 percent debu case causes the after tax internal rate-of-return to jump to 36.4 percent.
Scenarios 6, 7, and 8 examine the consequences of the lower profile for methanol prices drawn frcm Table 7. Under these circmastances the
interest rate-of-return after r~xes would be 9.8 percent for the base case, 6.7 percent for the high cost plant, and 15.1 percent for the lcw cost plant. Finally, scenarios 9 to ii explore the affects of the higher
the high cost plant to 33.5 percent for the low cost plant.
49
Table 16.--Financial analysis--Bicmass Energy Systems, Inc. 100 MGY methanol facility Assumptions--scenario
, i .,.., .. .
Base case i. B a s e case: Evergreen Energy. plant costs, Chase inflation and interest rates, ,Dderate methanol prices, and 60 percent inves~nant in plant 2. 3. 4. 5. High cost plant: plus 35 percent L:w cost plant: less 35 percent .~ull s~uity: ~vergreen Energy. plant costs
23.2% 19.1%
L ~ methanol prices 6. Base case: Evergreen Energy plant costs, Chase inflation and interest rates, low methanol prices, and 60 percent equity financing 7. 8. Hiqh cost plant: plus 35 per:ent Imw cost plant: less 35 percent Evergreen Energy plant costs
9.8% 6.7%
9.
methanol prices Base case: Evergreen Energy plant costs, Chase inflation and interest rates, high met~3nol prices, and 60 percent equity financing High COst plant: plus 35 percent ImW COSt plant: less 35 percent Evergreen Energy. plant costs
25.9% 21.1%
I0. ii.
50
3.6
Can wood-to-methanol compete, with coal-to-met2mnol? If our forecast for methanol prices in Table 7 is accurate, it
appears
from Eucalyptus
in C~_ntral this
and economically.
However,
based methanol will face a serious ccr~etitive challenge frcm coal-based methanol. Ln theory, most &~.v carbonaceous stock for methanol production. substance can b~ used as a feedin practice cost and availto coal, wood, a ~
Hcwever,
ability limit the relevant alternative feedstocks municipal solid waste. produce methanol, competitive?
Since each of these feedstocks could be used to is which will be the most
the lowest cost methanol, will be the feedstock of choice. A number of recent studies have attempted to address tb_is issue. The general consensus conclusion is that coal is by far the least cost feedstock ccmparisons waste. for methanol production. Table 17 is a sampling of price
it will not be discussed f11rther. The conclusicn that coal-methanol is inherently less expensive than wu~d-methanol is supported by the theoretical process econcmics involved in converting feedstc~k to methanol. The total cost of producing
be ~ i o r
51
Table 17.--~tbanol production cost forecasts--private producers (1980 dollars) Feedstock
I II
Gasifier
, , ,,
Wan 1
bicmass
I il IIm l ml
Battelle-Eoppers-Totzek
,. ..
Collieries 2 wood coal coal municipal solid waste ~mm 3 Bentz 4 Badger 5 S~ces: coal coal
ml
--Texaco Koppers-Totzek
T-nrgi
$0.61 $0.56
coal
~a~mellOtto
$0.24
52
(1)
production of _synthesis gas from the feedstock and (2) methanol synthesis. Step ~ o is basically ~ same no matter what the feedstock is.
Thus, we are concerned ~ainly about step one when coal and wood are c c~pared as feedstocks. tages over ~ d : (i) (2) (3) coal is available at very concentrated locations--mines, ve~Z large amounts of coal are available at the .mine sites, coal contains more carbon and ,has a higher B%~3 value per pound than w~nd, and (4) it is .more efficient to convert coal to met~hanol. As a feedstock coal has the following advan-
.~hus, cc~pared to wood coal is easier and cheaper to handle, it offers a creater output of methanol per ton of feedstock input, and it costs the same or less on a BTU basis. In addition, because very 1~3rge amounts of
coal are conce.ntrated at one location, very. large plants can be desired tn exploit the econcmies of sale. Alt~hough coal has a number of inherent advantages over wood as a methanol feedstock, it also has some inh,~rent disadvantages. First,
ccmpared to wood coal will have a greater in~act on the environment. Unlike wDod coal contains significant an~unts of sulfur and very Emall ammmts of heavy metals like arsenic and mercury. However, coal based
me,hanoi ~lants mint be very large to ~xploit their econcmies of scale, ~ney will use huge ~rcunts of coal and thereby generate large quantities of effluents. Ehvironmental protection costs will be high, they appear Fur~dm.~mDre,
very large coalnmetbmnol plants will .teeS/re large amounts of freshwater which may not be readily available.
53
Second,
in the two plant designs developed for BESI pursuant to this research thermal efficiencies were below 50 percent (for wood) and well b e l ~ t~e projected the_~mal efficiencies published in the literature. If t~he
thermal efficiency, levels for wood are overstated in the literature, is it not likely that the thezmml conversion efficiency, for coal is also overstated? If so, then the cost of producinq methanol frcm coal will
he higher than the current literature suggests. Third, the coal-to-n~thanol plants achieve low costs ~ cutput in part because of their very large sizes. gallon of
~nese conceptual
plants are designed to produce betw~_n 6,500 and 7,300 tons of m~thanol per day. Thus, they are at least 3 times larger than the largest plant operating t~day. Since methanol plants of this scale have never been
built, engineering scale up problems are inevitable and have been recognized (Paul, 1978, pp. 163). However, such problzms do not appear to be reflected in the capital cost estimates for these p/ants. ~ addition, massive coal-to-methanol plants pose large financial For this reason alone,
financing charges [including profit) may have to be .higher than normal. Finally, estimates of the cost for various plant cc~ponents (such
as material handling, oxygen, methanol synthesis, etc.) appear to be significantly under estimated in the literature. This imparts a signif-
icant dcwnward bias to the projected cost of producing met~hanol frcm coal. To evaluate the reasonableness of the cost estimates for a
54
system.
exist in both the coal-fed and wood-fed plants can be compared. addition, adjustments must be made to account for inflation This is done in Tabge 18.
and for
For example, the wocd-tonmethanol plant requires an oxygen plant to produce 1,000 tons-per-day of oxygen. It will cost $45 million or
greater amounts of oxygen (6,000 and 7,300 tons-per day r~spectively), but even after adjusting for inflation they are estimated to cost
be some econcmies of Scale at larger output levels, t~he estimated costs for the oxygen plants at the coal-to-methanol facilities seem to be nl/ch too ic~. As Table 18 demc~strates, most e%~r~' ~ e n t in the esti-
each of the four concerns raised above--emvironmental, scale, and capital cost estinates--it appears
conversion efficiency,
t.hat whatever cost advantage a coal-to-methanol p "lent may ultin~tely have over a wood-to ~-methanol plant it will be nuch smaller than reported in the literatnre. Thus, despite the li~terature, there is no reason to plant located in Central Florida
55
Table 18.---Curparative plant costs (in 1982 dollars per daily ton of output) Evergreen estimate for BEST 's woodto-methanol I plant 45,000 26,700 25,700 4,000 65,500 27,900 43,600 5,000
_ s ,
Plant component Oxygen plant Acidgas r ~ v a l ~thanol synthesis ~thanol storage Wood gasification Plant utilities Feed prsparation Other
, ,
Collieries est/mate for lignite-to 9 methanol" 29,000 2,060 14,470 504 14,430 29,360 5,880 51,126
, ,,
Collieries estimate for coal-to 3 methanol 23,840 2,230 13,870 470 21,7G0 8,300 4,635 21,135
,
Total Sources:
243,400
146,830
,,,, , ,
96,180
iEvergreen Energy Systems (1982), pp. 18. 2Collieries Manag~nent Corp. (1980}, pp. A-8. 3Ibi___dd, pp. A-19.
~-~
57
Any project of the scale described in this report raises environmental concerns. Scme of these concerns related to general misgivings
about any type of development activity while other concerns are more specifically related to the production of methanol from Eucalyptus in central Florida. this discussion To facilitate the analysis of environmental matters is divided into three .Darts: {i) plantation, {2) The
except in so far as it allows us to rapidly develop the energy plantar/on (Working Document No. 5, 1982, pp. 9).
4.1
Eucalvgtus energy_ plantation Working Document No. 5, Florida's Eucalyptus ~er~y. Farm and
ment No. 6, The Florida Eucalyptus ~erg7. Farm Interface with Natural EcoSystems address the environmental effects of the Eucalyptus energy plantation. this work. The discussion below summrizes the research results of
E~c~lyptus forest of 70,000 acres which is managed to maximize bicmass yield. As such, the environmental impact of the plantation is similar However, the estab-
lishnent of a forest whet ~ none existed tends to improve the overall . environment of the area. Of course there are tradeoffs: and the initial are disruptive, but ~be ~erall No. 5,
(Working ~ t
58
An intensive ~
in Florida demonstrated that no significant, detrimental, environmental, consequences are e.xpec~d from the establishment of a 70,000 acre
niques are vital to insure cost-effective bicmass production, and this insures a ~ use of high cost fertilizers, herbicides, or
pesticides.
effects on water, soils, air, or animals are expected (Working Docurent No. 5, 1982, pp. 12-13). Since we plan to use an intensive silviculture planting with a short seven year rotation, soil conditicns and possible nutrient losses n~st be evaluated. scores. A Eucalyptus energy plantation does well on these
First, a major ccncern in soil conservation is erosion. The Only at the initial
Eucalyptus plantation, will minimize this problem. planting will there be potential for erosion. their ground cover will minimize erosion.
(sprout back) frcm their sttmps, the soil is protect~ even at ha~rest time. output. Second, Eucalyptus builds topsoil because of its high detrital In addition, since Eucalyptus allow substantial light to reach
the forest floor, the litter undergoes oxidation (Working Docurent No. 5, 1982, pp. 13-16). Third, nutrient loss is not generally a problem with forest crops. Hc~ever, intensive silviculture will increase the nutrient absorption. Pesearch indicates that phosphata is the primary nunrient taken up by. Eucalyptus. Since we plan to utilize reclaimed pho~@hate mine lands as
59
the primary, site for t.hls project, high phosphate requiremenus will not pose a problem (Working Document No. 5, 1982, pp. 16-20). A final environmental concern about Eucalyptus e/.ergy plantation is ~ selection of Eucalyptus itself. It is argued that: (I) Eucalyptus
is an ~ o t i c epidemic,"
life, and (3) Eucalvptnls leaves will poison tb.e soil. First, the fear of "green cancer" is a legitimate one in Florida which has experienced nauxtious invasions of exotics like Hydril!a, 5~llaluca, Brazilian
"wildings" could be located after an ~xtensive search, and those that w~re found were located close to their source. Finally, BESI's species The
seed pods are attacked by a ru~turally occurring fungus. 'Fnrcugh BESI's plan for clonal propagation, trait is insured. ~ perpetuation of this useful natural
Second, existing stands of Eucalyptus in Florida and throughout t/m world exhibit high natural sys#~ms values. A wide array of an/real life
can and does cc~ist with Eucalyptus (Working Document No. 6, 1982, pp. 1 and Appendices I and II). Finally, ~ %~ken notion !eaws. cumes claim that Eucalyptus poisons the soil. frcm the allelcpathic properties of This misEucalyptus
chemical means.
60
supply o~ new leaf mata~isl is needed to make allelopathic connrol effective. Extensive fiel~ studies in Florida demonstrate that this is No. 6, 1982, pp. 6-9).
One last concern about t/qeene~gy plantation relates to harvesting. As described above BESI plans to use mechanized procedures for harvesting (fel!er-bunchers for stem wood and chipp~_rs for ~ crowns). Just
as in any forestry operation, there will be disruption, but it will only occur for short periods. transportation facilities Of greater concern will be the inloact on (~oads). These are unavoidable and will be
4.2
e nol pr qctian f
The methanol productitm facility consists of a large wood yard,
heavy industrial processing ~itm~_nt to make methanol from Eucalyptus, and storage of fini.9~d methanol busy. A ~Dcd yard is a wood yard--noisy and
The wood yard for the mathanol plant will be quite similar to No peculiar impacts are anticipated for BESI's
As for t_he methanol plagt, it is designed for and required to meet all applicable federal, st~t~, and local standards. In addition, wood
is inherently an environman~lly clean feedstock having a/most no sulfur or other toxic trace elame~s. its fossil fuel alternative%. Furthermore, envircnme~f~l quality and eccmcmical operation of the methanol production facility go hand in hand. plant, the lower will its ~ffluents be pp.. 46). The more efficient the Wood Icoks particularly good compared to
61
The plant will produce three effluent streams. sulfide and carbon dioxide gases will be generated.
gas in very. small quantities will be treated by scrubbing to nmet all applicable standards. also he produced. Substantial quantities of carbon dioxide will
facility, but the remainder will be vented to the atmosphere. the plant will also produce ash. plantation as a soil amendment.
4.3
It is use~=ul to separate the discussion of utilization issues into two parts: neat methanol and blends of methanol and ga.~line. Since
The use of neat methanol as an auto fuel poses three kinds of utilization problems: mance, and (3) safety. (1) material cc[~at~bility, ~thanol (2) vehicle perfor-
oummonly used automotive materials such as plastics, polyester lain/tinted fiberglass, epoxies, teflon and cork. In addition, methanol corrodes
zinc, steel, aluninum, magnesium, low-t_tn solders and terr.e metal (used in the linings of fuel tanks). Hawever, these problems can be readily
avoided by switching materials both in the vehicles themselves and Ln the methanol delivery system. However, the cost of changing the
materials at risk would be minor. The %~en the second utilization concern relates to vehicle perfonmmnce. temperature is below 50 ", methanol will not vaporize
62
sufficiently to allow the engine to start. Thu~, either ~additives nust be used or a cold-star~ device provided, in addition, the carburetor Three other modi-
p~ormance:
enhances the r.hermal efficiency of the engine boosting performance and mileage, [2) a larger fuel tank will ccnioensate for methanol's low
~lumetric heat content, and (3) ~Tcdifications to the intake and exhaust .Tanifolds to provide for preheating the fuel which improves fuel/air distribution. The third concern is safety. Safety has ~ aspects to it--
environmental safety and consumer safe~.~. The environmental concerns pertain to exhaust emissions. better tb~nr,gasoline. Here methanol fuel performs as well or
sary carburetor adjustments, exhaust emissions from methanol are similar to those from gasoline for CO and unburned fuel. Huwever, NOX emissions are only half of t~hose for gasoline. Aldehyde emissions are ~uch higher
for methanol than for gasoline, but these are currently unregulated. ~hen engines are modified to optimize their use of methanol, Boosting the comintake-fuel reduces
significant reductions in emissions are reported. pression ratio of the engine and heating the
aldehyde emissions to the level of gasoline while also further reducing emissions of CO and unburned fuel. Consumer safety relates to the toxicity and fire hazard posed by methanol. Although methanol is toxic, it is significantly less toxic The fire hazard posed by methanol is different in nature Although methanol b~s a higher
than gasoline.
flash point temperature than gasoline, thus reducing the risk frcm spill
63
or leak induced fires, mst~hanol presenus a greater risk of ~plosicn because of its wider flamability limits. TSe USe o~ methanol as an octane-~nhancing blem.d/ng agent with gasoline poses a scmewhat different set of utilization concerns i~.cluding." martial separation. cc~tibility, vehicle perfoLTance, safety., and phase
than i0 percent, methanol poses few problems o~ material cc~pat/bility. In ~er~s of vehicle performance, few of the modifications required for neat methanol use are needed for blends o. !0 percent or less. ~ However, cold start-up can still be a problem. methanol blends creates a n~w prob!em--,mpor In addition, the use of lock. Since methanol
raises ~21e vapc~ pressure- of gasoline; fuel demands, especially on hot days, ca~ sot be meet readily. .-his can be corrected by more careful
blending ~Lnd by adjusting the carburetor setting for tb~ air-to-fuel ratio. The q~estion of safety has already been addressed above. Wiuh
blends t/~ same arguments apply except tb~t the positive effects of methanol are reduced by the lower level of use in a blend as cc~pared to a neat fuel. T~a f.inal issue is phase separation. obstacle ~o using methanol in blends. This is the most serious
tities of w~ter come in contact with the blend (0.i to 0.5 percent), the water is absorbed by the methanol and in effect the water extracts methanol f~-~n t~he blend. is c o n s t ~ l y ~lis is called phase separation. Since water
64
If phase separation does occur, it leads to poor vehicle performance. Corrosion and other materials prublems are prcnDted. ~ditives Increasing
nhe arcmatic content of the gasoline is helpful because methanol is more soluable in t.hose blends. avoid water. The final hurdle which methanol fuel must jtmp. is ~ist/ng governmental regulations. ~thanol fuels will have to meet requirements The best way to avoid phase separation is to
concerninq mDvememt, distribution and em~-use in a timely cost effective manner. ~e National Transportation Policy Study Commission conducted
two detailed analyses of the regulatory concerns related to ~/~e supply, transportation, safety, and environmental i~gacts of methanol 5;els. In reviewing these studies Be.ritz, et al. (1980, pp. 223-226) (i)
identified only two areas of potential concern for methanol den~nd: es%issions standards and (2) f%lel economy standards.
As to the first,
methanol will result in lower emissions than gasoline, so there are no apparent problems. methanol. Of However, the EPA must still approve all blends of is the increase in evaporative
par'.icular concern
emissions which can occur in methanol blends. blends can meet these concerns. The second issue relates to fuel economy. standards are based on gasoline. applicable tc me~mnol, Hc%~ver, so ~
65
Working Document No. 5 (1982) pp. 68-83 ~xamines ~,ese issues in ureater depth. Briefly, hc~ever, it is fair to say that the Eucalyptus-
to-methanol fuel cycle is a relatively benign pathway for production o_ ~ liquid automotive fuel conlm%red to fossil fuels. wood-to-methanol route is a renewable e n ~ y path. In addition, the
5.0
ODnclusions The outlook for gasoline prices through 2000 J2 for priceo, rising
from 7.7 million barrels per day in 1980 to 4.6 million These trends of rising prices and falling 2020 (U.S. Department of
to continue through
Energy, 1982). Unlike other energy using sectors of the economy., the transportation sector must continue to use I/quid fuels. Thus, even with conser-
vation, over 4 million barrels per day of gasoline or its equivalent ~rill be ~-~%stm~d through 2020. extensive d~m~nds competitlw. O/t research indicates that if methanol is priced at or below 70 percent of the pric~ of gasoline it can penetrate the market. ~ create an These trends of rising prices and in which methanol can be
enviror~ent
rive pressures are likely to keep met~m/~ol prices around one-half those for gasoline. At these price levels ~ ~xpect significant use of
Through 2000 i~ will be primarily the fleet blending will occur also. As
scms gasoline
66
methanol supplies increase, wider distribu~.ion of neat methanol will occtlr. Can methanol produced f r ~ wood compete with methanol produced from coal? The existing literature suggests that wood can not ccmpet~ with Coal is a more cc~pact form of energy, it (mines), ar~ it is priced
very ccr~pet'iti-~ely. Conceptual coal-to-met.b~nol plants are estimated to p.~oduce methanol at around 50 to 60 cents per gallon. estimates appear to be ~xtremely optimistic. es ~timated and process risks ignored. F~wever, t~hese
from wood can compete if the wQod base plant is well designed and well located. To produce methanol steps: (i) the tissue culturing and nursery gruw~h of 7.5 million from Eucalyptus requires three conceptual
D/calyptus seedlings per year to support the planting program; {2) a Eucalyptus energy plantation on 70,000 acres to provide feedstock to the methanol refinery; and (3) a 1,000 t~n-per-day Eucalyptus-to-met.hanoi production
resource base reduces overall risk and insures that the optimal mLxture of trees, land, harvesting, seedlings, and methanol product/on will be developed.
67
,years until the metbmnol plant cares on stream. needed xt t.hat point. (i) (2)
Cash e~_nditures can be broken out as ~oilows: $ 500,000 92,500,000 257,000,000 $250,000,000 Cn an after tax
basis the interc~l rate-of-return figures (on a discounted, cash: flcw basis) are as fo!!cws: (I) (2) tissue culture lab and nursery. Eucalyptus energy plantation 25% 15% 23%
~orking Documant No. i T~ Floridn Eucalvp.tus Energy Farm - Silvicultural Yethods and Considerations Peferences
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PERSONAL CO~D~NZCAT~ONb Allen, J. Allen ~rove Service. AFOCEL. France. Lakeland, FLorida. (813) 6~4-666L. (904) 396-2891. Lakeland, Florida. (8L3) 686-2533.
Boulay, Michel. Bradley, Ed. Chancey, Joe. Cowan, Frank. Cremer, Ernes=. Dart, David. ~emaresc, Don.
jacksonville, Florida.
PaLa=ka, Florida.
Portland, Oregon.
(503) 2BI-2088.
(813) 645-3261.
Gainesville, Florida.
(904) 879-305L.
EloEf, Don. Ring Power Corporation. Ocala, Florida. (90~) 732-2800.
Franklin, E. C. Franklin Forestry Associates. (919) 362-5958. Futch, Jona=hon. 2545. Fu~ch Timber Company.
(904) 58~5063.
Wachula,. Florida.
Mesklmen, George. U.S. Fores= Service. 4579. Swendsen, Ben. Lykes Bros. Ranch.
Palmdale, Florida.
(813) 765-3545.
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Wray, P. H. and L. C. Promnitz. 1975. Concrolled-envlronmen= selection of Pooulu____._~sclones. !__n_u~n~ensivePlantation Cul~ure. U.S. Dept. of Ag. For. Serv., Gen. Tech. Rep. NC-21, pp. 19-24.
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