Matrix SX Manual Operating Guide

Operating manual
D411774XA
vers. 1.1
(c) 1994 SILCA S.p.A. - Vittorio Veneto

This manual has been drawn up by SILCA S.p.A.
All rights reserved. No part of this publication may be reproduced or used in any formor by any means (photocopying,
microfilm or other) without the permission of SILCA S.p.A.
First published in July 1994
Printed in Vittorio Veneto
by SILCA S.p.A.
via Podgora, 20 (Z.I.)
31029 VITTORIO VENETO (TV) - Italy
INDEX
USE OF TOOLS PROVIDED ............................................................................................. 5
GUIDE TO THE MANUAL .................................................................................................. 7
GENERAL INSTRUCTIONS .............................................................................................. 8
1 TRANSPORT................................................................................................... 9
1.1 Packing................................................................................................. 9
1.2 Transport ............................................................................................ 10
1.3 Opening the packing........................................................................... 10
1.4 Handling the machine......................................................................... 10
2 MACHINE DESCRIPTION........................................................................ 11-12
2.1 Working parts...................................................................................... 13
2.2 Technical data .................................................................................... 14
2.3 Graphics ............................................................................................. 14
2.4 Electrical circuit ................................................................................... 15
3 ACCESSORIES PROVIDED......................................................................... 17
4 MACHINE INSTALLATION AND PREPARATION....................................... 18
4.1 Checking for damage.......................................................................... 18
4.2 Atmospheric condition ........................................................................ 18
4.3 Positioning .......................................................................................... 18
4.4 Description of work station.................................................................. 18
5 MACHINE REGULATION AND REGISTRATION......................................... 19
5.1 Fitting and regulating tools.................................................................. 19
5.2 Setting................................................................................................. 20
5.3 Tracer point vertical spring system..................................................... 21
5.4 Spring system for LASER (sidewinder) type keys ......................... 21-22
5.5 Clamps................................................................................................ 23
5.6 Hand rest ............................................................................................ 24
5.7 Micrometric ring nut ............................................................................ 24
6 CUTTING OPERATIONS .............................................................................. 25
6.1 Fittinf the keys..................................................................................... 25
6.2 Key stop.............................................................................................. 25
6.3 Cutting dimple keys ............................................................................ 26
6.3.1 Cutting the back....................................................................... 26
6.3.2 Inclined cuts............................................................................. 26
6.4 Cutting laser (sidewinder) type keys................................................... 27
6.5 Cutting narrow-stemmed laser (sidewinder) type keys....................... 28
6.6 Cutting keys for FICHET..................................................................... 29
7 MAINTENANCE............................................................................................. 30
7.1 Replacing the belt and adjusting tension............................................ 30
7.2 Replacing the light bulb ...................................................................... 31
7.3 Registration/replacement of the vertical carriage tension spring ........ 31
7.4 Checking and replacing the fuses....................................................... 32
7.5 Replacing the electronic board for the keypad ................................... 32
8 WASTE DISPOSAL....................................................................................... 33
9 ASSISTANCE................................................................................................ 34
9.1 How to request service ....................................................................... 34
Operating manual - English MATRIX SX
Copyright Silca 1994 5
Use of TOOLS PROVIDED
MAIN BRAND
MARCA
MARKE
MARQUE
MARCA
SILCA KEYBLANK
ARTICOLO SILCA
SILCA-ARTIKEL
ARTICLE SILCA
ARTCULO SILCA
MACHINE
MACCHINA
MASCHINE
MACHINE
MQUINA
TRACER POINT
TASTATORE
TASTER
PALPEUR
PALPADOR
CUTTING TOOL
FRESINO
FRSER
FRAISE
FRESA
ABUS (D) AB40 SLX - SX - S T1 D401070RA F1 D701071ZB
AZBE (E)
(CAVERS)
AZ6-AZ7 SLX - SX - S T42 D408799RA F42 D708800ZB
CISA (I) CS48 SLX - SX - S T1 D401070RA F1 D701071ZB
DOM (D) DM21 - DM55 - DM58 SLX - SX - S T1 D401070RA F1 D701071ZB
ELCA (D)
TESA (E)
EC5 SLX - SX - S T1 D401070RA F1 D701071ZB
FICHET (F) FT500 SLX - SX - S T22 D405487RA F22 D705488ZB
FTH (F)
(YALTRES)
FH12 SLX - SX - S T5 D401078RA F5 D701079ZB
GE-GE (A) GE57 SLX - SX - S T1 D401070RA F1 D701071ZB
GIOBERT (I)
SAFE (I)
GT2P - GT2 - GT2BP
(LANCIA)
GT9AP - GT2AP
(ALFA ROMEO)
GT2CP
SLX - SX - S T1 D401070RA F1 D701071ZB
HONDA (J) HON60AP
(LEGEND)
SLX - SX - S T44 D409147RA F44 D709148ZB
HUF (D) HU59 - HU58AP
(BMW)
SLX - SX - S T22 D405487RA F22 D705488ZB
HUF (D) HU44AP - HU41P
HU61AP - HU55P
HU40P - HU39P
(MERCEDES)
SLX - SX - S T22 D405487RA F22 D705488ZB
HUF (D) HU57RP - HU56RP
(VOLVO)
SLX - SX - S T22 D405487RA F22 D705488ZB
HUF (D)
YMOS (D)
HU43P - YM27P
(OPEL-VAUXHALL)
SLX - SX - S T22 D405487RA F22 D705488ZB
KABA (CH) KA1 - KA2 - KA3
KA4 - KA5 - KA6
SLX - SX - S T1 D401070RA F1 D701071ZB
KABA (CH) KA2 - KA9 SLX - SX T43 D408987RA F43 D708988ZB
KESO (CH) KE3 (82) SLX - SX - S T26 D405654RA F26 D705655ZB
MCM (E) MC9 SLX - SX - S T37 D406653RA F37 D706654ZB
MATRIX SX Operating manual - English
6 Copyright Silca 1994
MCM (E) MC10R
+ COPPIA ADATTATORI
D711137ZB
SLX - SX - S T50 D411145RA F50 D711144ZB
MUL-T-LOCK (IL) MTK1-MTK2P SLX - SX - S
SLX - SX - S
T12A
T12B
D501090ZM
D401092RA
F12A
F12B
D701091ZB
D701093ZB
NEIMAN (D) NE67AP - NE66P - NE66
(VOLVO)
SLX - SX - S T22 D405487RA F22 D705488ZB
NISSAN (J) NSN10AP - NSN10 - NSN9P
(INFINITI)
SLX - SX - S T22 D405487RA F22 D705488ZB
SPIDER (IL) SPR1 - SPR2 SLX - SX - S T1 D401070RA F1 D701071ZB
STS (E) STS5-STS6 SLX - SX - S T5 D401078RA F5 D701079ZB
TESA (E) TE4R SLX - SX - S T1 D401070RA F1 D701071ZB
TESA (E) TE7 SLX - SX T5 D401078RA F5 D701079ZB
TOYOTA (J) TOY40 - TOY40AP -
TOY40P
(LEXUS)
SLX - SX - S T22 D405487RA F22 D705488ZB
YARD
YARDENI (IL)
YD3R SLX - SX - S T1 D401070RA F1 D701071ZB
YMOS (D) YM30P
(SAAB)
SLX - SX - S T22 D405487RA F22 D705488ZB
ZADI (I) ZD20 SLX - SX - S T5 D401078RA F5 D701079ZB
MAIN BRAND
MARCA
MARKE
MARQUE
MARCA
SILCA KEYBLANK
ARTICOLO SILCA
SILCA-ARTIKEL
ARTICLE SILCA
ARTCULO SILCA
MACHINE
MACCHINA
MASCHINE
MACHINE
MQUINA
TRACER POINT
TASTATORE
TASTER
PALPEUR
PALPADOR
CUTTING TOOL
FRESINO
FRSER
FRAISE
FRESA
GUIDE TO THE MANUAL
This manual has been produced to serve as a guide for users of the MATRIX SX key-cutting machine.
Read it carefully; it is essential if you wish to operate your machine safely and efficiently.
Consultation
The contents of the manual are divided into sections relating to:
- Transport and handling ..........................................................................................Chapter 1
- Checking the safety of the machine ...................................................................... Chapter 4
- Proper use of the machine................................................................................... Chapters 5-6
- Maintenance .......................................................................................................... Chapter 7
Technical terms
Common technical terms are used in this manual.
Fig. 1 shows the names of the different parts of the keys most commonly copied with the MATRIX SX.
Fig. 1
1) Head
2) Rim
3) Stop
4) Stem
5) Tip
6) Back
7) Cuts
2
1
5
7
3
4
6
1
5
7
3
DIMPLE KEYS
TYPE KEYS
keys with holes of different
dimensions, depths, positions
and shapes.
LASER is the name given to
the special sidewinder milled
keys.
LASER TIPO LASER
GENERAL INSTRUCTIONS
The MATRIX SX key-cutting machine has been designed according to the specifications of the
Machine Directives. Right from the design stage risks for the operator have been eliminated in all
areas: transport, key-cutting, regulation and maintenance.
Other risks have been eliminated by the use of protective devices for the operator.
The protective devices used are designed not to provoke further risks and, above all, they cannot be
ignored unless deliberately cut out. They do not hinder visibility of the work area.
A special adhesive label is attached to the machine warning the operator to use goggles during the
cutting operations, and this is strongly recommended in this manual.
The material used in the manufacture of this machine and the components employed during use of the
machine are not dangerous and their use complies with standards.
Use
The MATRIX SX must be installed and used in the way laid down by the manufacturer.
If the key-cutting machine is used differently or for purposes different from those described in this
manual, the customer will forego any rights he may have over Silca S.p.A. Furthermore, unforeseen
danger to the operator or any third parties may arise from incorrect use of the machine.
Negligence in the use of the machine of failure on the part of the operator to observe the instructions
given in this manual are not covered by the guarantee and the manufacturer declines all responsibility
in suck cases.
It is therefore indispensable to read the operating manual carefully in order to make the best use of the
MATRIX SX sand benefit from its potential.
Further risks
There are no further risks arising from the use of the MATRIX SX key-cutting machine.
Protection and safety precautions for the operator
The MATRIX SX key-cutting machine is built entirely to standards. The operations for which it has been
designed are easily carried out at no risk to the operator.
The adoption of general safety precautions (wearing protective goggles) and observation of the
instructions provided by the manufacturer in this manual eliminate all human error, unless deliberate.
The MATRIX SX key-cutting machine is designed with features which make it completely safe in all its
parts.
Power supply
The machine is supplied with electricity by means of an earthed plug and differential switch.
Start-up
The machine is started up by means of the master switch on the back.
Operations
The motor start switch activates the cutting tool.
Illumination
The work area is illuminated by a lamp which operates when the machine is switched on with the
master switch.
Maintenance
The operations to regulate, service, repair and clean the machine have been devised in the simplest
possible way. There is no danger of removable parts being replaced wrongly or unsafely.
Machine identification
The MATRIX SX key-cutting machine is provided with an identification label which shows the serial
number (fig. 2).
Fig. 2
N MATRICOLA
SERIAL No.
Telefax (0438) 913800
Telex 410579 SILCA I
SILCA SpA - Via Podgora 20 (Z.I.)
31029 VITTORIO VENETO (TV) ITALY
TIPO
TYPE
VOLT A. Hz. WATT
(0438) 9136
Marchio CE
anno di
identificazione
del costruttore
numero di
tensione di
frequenze
di alimentazione
corrente
assorbita
potenza assorbita
tipo di
alimentazione
fabbricazione
macchina
matricola
1 TRASPORT
The MATRIX SX key-cutting machine is easily transported and is not dangerous to handle.
The packed machine can be carried by one person.
1.1 Packing
The packing used for the MATRIX SX guarantees that the machine will travel safely without danger of
damage to it or its components.
The packing comprises two shells, (a) lower and (b) upper and 2 supports (c) in expanded plastic in the
machine is wrapped (fig. 3).
A strong outer cardboard box, the measurements of which can be seen in Fig.3a, and the plastic
wrapping protect the machine even over a long period of storage.
Fig. 3
Fig. 4
c
a
b
c
435
480
5
4
4
1.2 Transport
The symbols on the outside of the packing box show the ideal conditions for transport.
Use of the packing box whenever the machine is transported will avoid knocks or bumps which could
cause damage.
1.3 Opening the packing
To remove the machine from the packing box:
1) cut the straps with scissors and remove.
2) prise off the staples.
3) open the box without damaging it as it may be used again (removals, despatch to the manufacturers
for repairs or servicing).
4) check the contents of the box, which should comprise:
- 1 MATRIX SX key-cutting machine packed in a protective shell.
- 1 set of documents including: operating manual, spare parts list and guarantee.
- 1 connecting wire.
5) remove the key-cutting machine from the protective shell.
1.4 Handling the machine
When the MATRIX SX has been unpacked, place it directly on its workbench.
This operation can be carried out by one person, firmly holding the base, and no other part, to lift and
carry the machine.
2 MACHINE DESCRIPTION
The MATRIX SX is an excellent quality, high precision key-cutting machine. It features great versatility
in cutting keys of different types without the need to replace the clamp or apply fixed adapters.
MATRIX SX cuts the following types of keys:
dimple keys (with flat or inclined cuts)
Laser (sidewinder) type keys
keys for Fichet
(*) ADAPTERS PROVIDED
dimple keys
keys for Fichet*
Laser (sidewinder) type keys
Laser narrow-stemmed
(sidewinder) type keys*
High precision work is guarantee by the combination of the functional features on the MATRIX SX and
all its components, such as:
SAFETY DEVICE
The device is connected to a power plug with a differential switch. It activates the key-cutting machine
when the illuminated ON button (Z) is pressed and cuts out when the OFF button (W) is pressed.
MOVEMENTS
The three axes move on ball guides which provide smooth running and easy sliding without play.
CLAMPS
The MATRIX SX is provided with balancing, interchangeable clamps.
The pair of jaws can be inclined from 0 to +/-45 and all intermediate positions, according to the key to
be cut.
SPRING SYSTEM FOR LASER (SIDERWIDER) KEYS
The machine is provided with a system which controls the run of the cross axis so that the operator can
easily trace the outline of the cuts along the key shaft.
ELECTROMECHANICAL SETTING
A precision electromechanical system ensures centesimal regulation of settings, made easier and
quicker by the warning lights on the machine key pad.
PROTECTIVE SHIELD
A special transparent plastic shield prevents chippings from flying into the air.
LAMP
Placed directly on the machine, it illuminates the work area.
TRACER POINT SPRING SYSTEM
This system guides and facilitates self-centering of the cuts on dimple keys.
It is activated or disactivated by simply turning the ring nut.
CENTESIMAL MICROMETRIC RING NUT
Ensures perfect depth alignment of the tools and makes it possible to adjust for defects on worn keys
with minute, controllable depth variations (+/- 0,02 mm).
LEVERS AND KNOBS
Each lever and knob has been designed with dimensions, materials and positions which render grip and
movement extremely simple.
Materials and finish have been chosen according to the use of each part, especially:
- lever (I) for vertical carriage (Z axis)
ergonomic and provided with a locking mechanism which allows registration of the height of the cutter
assembly from the cutting surface, adapting this to the key (especially useful when cutting Laser
(sidewinder) keys) without a need for the operator.
- lever (C) X-Y axes
the lever which guides movement along the X-Y axes is ergonomic and makes precise, sensitive
movements due to a special joint with ball articulation and slide on ball guides.
- hand rest (R)
the movement of the cutting tool along the cuts for both Laser (sidewinder) and dimple keys is facilitated
by an adjustable hand rest which guarantees smooth, synchronized carriage movements during the
cutting operations.
Fig. 5
I
R
C
2.1 Working parts
Fig. 6
A - clamp carriage (X-Y axes)
B - left-hand balancing jaw
B1- right-hand balancing jaw
C - clamp carriage lever (X-Y axes)
D - jaw balancing locking lever (X-Y axes)
E - left-hand jaw knob
E1- right-hand jaw knob
F - cutting tool
G - protective shield
H - clamp carriage locking knobs
I - vertical carriage lever (Z axis)
J - lamp
K - setting unit keypad
L - sleeve (cutting tool and tracer point holder
N - micrometric ring nut for regulating tracer point
O - regulating knob for Laser (sidewinder) key spring system
P - master switch
Q - motor start switch
R - hand rest (left hand
S - tool drawer
T - tracer point
V - tracer point spring system ring nut for dimple keys
U - safety device
W- OFF button
Z - ON button
U
W
Z
V I
K
G L
E1
Q
B1
O
S
H B
E
C
J
T
L
N
R
A
D
P
F
2.2 Technical data
MOTOR: One-speed single phase 230 V-50 Hz (other voltages on request)
CUTTING TOOL: Super rapid steel
CUTTER SPEED: 6000 rpm
MOVEMENTS: on three axes by ball guides.
CLAMP: balancing with sliding jaws and interchangeable plates
RUNS: X axis: 40 mm Y axis: 50 mm Z axis: 30 mm
ILLUMINATION: 25W incandescent lamp
DIMENSIONS: width: 350 mm depth: 400 mm height: 470 mm
WEIGHT: 21,5 Kg
SOUND PRESSURE: Lp (A) = 76,3 dB (A)
2.3 Graphics
0
1
THE USE OF PROTECTIVE GOGGLES
IS COMPULSORY
MOTOR START SWITCH (Q)
0 = STOP
1 = MOTOR STARTING
cutting tool-key contact tracer point-key contact
cutting tool alignement
SETTING CONTROL KEYPAD (K)
keypad ON/OFF switch
TRACER POINT SPRING
SPRING OPEN SPRING CLOSED
(red) (red)
(green)
2.4 Electrical circuit
The main parts of the electrical and electronic circuit on the MATRIX SX are listed below:
1) Mains inlet: houses the master switch, the suppressor which protects the machine from interference in
the mains supply and the two rapid fuses which protect the two phases from short circuits.
2) Central terminal board: for the connection of the electrical and electronic parts.
3) Transformer: supplies power to the electronic board and led warning lights on the setting keypad.
4) Motor switch: activates the motor.
5) Motor: single phase brush motor.
6) Lamp: illuminates the work area.
7) Electronic board for setting control: the board is powered at low voltage from the transformer (3) and is
connected electrically to the clamps (8), tracer point (9) and cutting tool (10). It signals the correct setting
by illuminating the relevant leds.
Mains inlet
'
(*) 3,15 Amps for 115V
2 Amps for 230V
Trasformatore 14V 5VA
Led board
I
tracer point ^
cutting tool 1
clamp

I
Motor
I
Lamp
I
Motor switch
^
rapid fuse (*)
rapid fuse (*)
Terminal board
brown
light blue
brown
brown
orange
blue
black
black
black
black
red
red
black
black
orange
grey
black
blue
Safety device
1) Safety device inlet.
2) Illuminated ON button
3) 3 contacts relay, 220V a.c.
4) OFF button
5) Relay contacts
6) Safety device plug
5
1
2
3
4
6
3 ACCESSORIES PROVIDED
A set of accessories is supplied for use with the machine or for
servicing (tools, Allen keys and adapters).
The accessories are housed in a special drawer in the base of
the machine (S) (fig. 7) and include:
Fig. 7
code D410533BA
ADAPTER for narrow
stemmed keys
2 pcs
code D708988ZB
F43 CUTTING TOOL
for dimple keys
with inclined cuts
code D410534BA
ADAPTERS for keys for
FICHET
2 pcs
code D408987RA
T43 TRACER POINT
for dimple keys
with inclined cuts
code D701071ZB
F1 CUTTING TOOL
for dimple keys
code D300222ZZ
2,5 mm ALLEN KEY
code D401070RA
T1 TRACER POINT
for dimple keys
code D400224ZZ
4 mm ALLEN KEY
code D705488ZB
F22 CUTTING TOOL
for Laser (sidewinder)
keys
code D402302BA
STEEL TIP STOP BAR
1 pcs
code D405487RA
T22 TRACER POINT
for Laser (sidewinder)
keys
code D402903RA
TESTING PIN
2 pcs
code D705655ZB
F26 CUTTING TOOL
for dimple keys
FUSE (2 pcs)
code D310757ZZ
2 Amps rapid for 230V
code D309226ZZ
3,15 Amps rapid for 115V
code D405654RA
T26 TRACER POINT
for dimple keys
S
F
4
3
T
4
3
F
1
T
1
F
2
2
T
2
2
F
2
6
T
2
6
4 MACHINE INSTALLATION AND PREPARATION
The key-cutting machine can be installed by the purchaser and does not require any special skills.
The machine is supplied ready for use and does not need to be set up, except when changing to different
tools. However, some checks and preparation for use need to be carried out by the operator.
4.1 Checking for damage
The MATRIX SX key-cutting machine is solid and compact and will not normally damage if transport,
unpacking and installation have all been carried out according to instructions.
Notwithstanding, it is always advisable to check that the machine has not suffered any damage.
4.2 Atmospheric conditions
To ensure that the best use is made of the MATRIX SX key-cutting machine, certain parameters must
be borne in mind:
damp, badly ventilated sites should be avoided.
the ideal conditions for the machine are:
- temperature: from 0 to 40C
- relative humidity: approx. 60%
4.3 Positioning
Place the key-cutting machine on a horizontal surface, solid enough to take the weight
The workbench should be approx. 100-120 cm high to give easy access to the working parts of the
machine.
Leave enough space around the machine (20-30 cm) to ensure good ventilation and room for
manoeuvre.
ATTENTION: ensure that the key-cutting machine voltage is suitable for the mains supply available, which
must be earthed and provided with a differential switch.
4.4 Description of work station
Note:the letters in brackets refer to fig.6 on page 13.
The key-cutting machine needs only one operator, who has the following controls at his/her disposal:
- master switch (P) placed on the back of the machine.
- motor start switch (Q) (on the right-hand side of the machine).
- tool setting keypad (K).
- levers:
- lever (C) to move the clamp carriage
- lever (I) to move the vertical carriage.
5 MACHINE REGULATION AND REGISTRATION
Before carrying out cutting operations the clamps and tools should be regulated according to the type of
key to be cut and the spring systems which facilitate cutting operations must be activated or disactivated:
- the cross spring for Laser (sidewinder) keys,
- the vertical tracer point spring for dimple keys.
5.1 Fitting and regulating the tools
ATTENTION: make sure that the motor start switch (Q) is in 0 position (STOP).
Switch on the machine with the master switch.
ATTENTION: Make sure that the tracer point spring system is locked (ch. 5.3).
Select the tools for the key to be cut and proceed as follows:
1) place the tracer point all the way into the left-hand sleeve and secure by tightening the grub screw
(M) (fig. 8).
2) place the cutting tool all the way into the right-hand sleeve and secure by tightening the grub screw
(M1).
Releasing the tools
Unscrew the grub screw (M) and (M1) to remove the tracer point and cutting tool from the sleeves.
Fig. 8
M1
M
M
5.2 Setting
1) Place the keys into the clamps (the original in the left-hand jaw and the keyblank in the right-hand
jaw) and turn on the machine with the master switch.
2) Set up the tools (ch. 5.1).
3) Activate the electromechanical setting checker by striking the ON/OFF switch on the keypad (K) and
start setting operations:
a) lower the vertical carriage and rest the tools lightly on an uncut part of the keys.
b) when the tools come into contact with the keys, one of the three warning lights will illuminate:
(K1 - green), (K2 - red) or (K3 - red) (fig. 9).
Fig. 9
illumination of the green arrow (K1):
- the tools are aligned and do not need regulating.
illumination of the red arrow (K2):
- only the tracer point is in contact with the key; turn the micrometric ring nut (N) clockwise (as shown)
until the green arrow (K1) illuminates to show that the tools are aligned.
illumination of the red arrow (K3):
- only the cutting tool is in contact with the key; turn the micrometric ring nut (N) anti-clockwise (as
shown) until the green arrow (K1) illuminates to show that both tools are aligned.
K2 K1 K3
K
N
5.3 Tracer point vertical spring system
ATTENTION: the tracer point spring system must be activated for cutting dimple keys only.
To activate the spring system:
turn the ring nut (V) anti-clockwise so that reference notch (V1) is aligned with the spring mark (fig. 10);
a click will indicate that the spring system is activated.
To disactivate the spring system:
raise the tracer point assembly with one hand and in this position turn the ring nut (V) clockwise until the
reference notch (V1) is aligned with the symbol for a closed spring (fig. 10).
ATTENTION: the spring system must always be activated after the tools have been aligned with the
electromechanical device (ch. 5.2).
Fig. 10
5.4 Spring system for LASER (sidewinder) type keys
The clamp carriage on the MATRIX SX key-cutting machine is provided with a spring system which
controls the range of transversal movements, greatly assisting the cutting of Laser (sidewinder) keys.
The spring system for Laser (sidewinder) keys is activated by means of the knob (O) (fig. 11). It
determines lateral pressure on the part of the tools throughout the cutting operation; this makes it
possible for the operator to follow the outline of the cuts manually without having to exert cross pressure
on lever (C); fig. 11, fig. 12 and fig. 13 shows three examples of the use of the spring system:
central cutting
right-hand cutting
left-hand cutting
Central cutting
Fig. 11
SPRING SYSTEM SPRING SYSTEM
V
V1
CLOSED OPEN
O
Right-hand cutting
Fig. 12
Left-hand cutting
Fig. 13
REGULATING THE SPRING
- Loosen knob (O) slightly.
Central cutting:
take the cutter and tracer over the centre of the stems of the two keys (fig. 11).
Right-hand cutting:
take the cutter and tracer over the keys, positioning them to the left of the stems (fig. 12).
left-hand cutting:
take the cutter and tracer over the keys, positioning them to the right of the stems (fig. 13).
- Tighten knob (O) and carry out cutting operations.

5.5 Clamps
The clamps are provided with special key-locking jaws (B4) and (B5) which can be easily changed if
damage, without replacing the whole clamp unit.
REGISTRATION:
Before starting cutting operations it is advisable to check that the clamps are in the horizontal position
(reference 0) (fig. 14).
Fig. 14
To register the clamps on the different angles required when cutting keys with inclined cuts, proceed as
follows:
1) loosen the lever (D) locking the clamp unit (fig. 15).
2) position the clamp at the angle required (B3) (see index on the graduated drum) (fig. 14).
3) lock the lever (D).
Fig. 15
B5 B4
reference 0
B3
0
D
5.6 Hand rest
The hand rest (R) on the left-hand side of the machine must be regulated by the operator to his/her hand
size. To regulate the position of the hand rest, proceed as follows:
1) loosen the grub screw (R1) (fig. 16).
2) turn the hand rest and ring nut (R2) simultaneously to the required position.
3) tighten the grub screw (R1).
Fig. 16
5.7 Micrometric ring nut
The micrometric ring nut not only assists alignment of the tools, but it can also be used to correct the
small depth variations found on worn keys.
After aligning the tools (green arrow K1) the depths of the cuts can be increased or reduced by turning
the micrometric ring nut (N) to the right or left.
Each notch on the ring nut corresponds to an increase of 0,02 mm.
Fig. 17
R1
R
R2
N
6 CUTTING OPERATIONS
ATTENTION: for complete safety during the cutting operations, take the following precautions:
- Always work with dry hands.
- Check that the machine is properly earthed.
- Wear protective goggles even if the machine is provided with a safety shield over the cutting
tool.
- Before starting the motor (switch Q), carry out the following operations:
- a) place the keys in the clamps
- b) install the tools and gauge them.
- Keep hands away from the cutting tool in motion.
6.1 Fitting the keys
1) Switch on the machine with the master switch on the back.
2) Take the clamp carriage towards the operator until it meets the end of run.
3) Place the original key into the left-hand jaw and the keyblank into the right-hand jaw, paying attention
to the type of stop on the key (ch. 6.2).
6.2 Key stop
The references 0-1-2-3 on the clamps should be used according to the type of stop on the key:
- 0: for keys with rear stop (fig. 18).
- 1-2-3: for keys with tip stop (fig. 18)
Stops 1 - 2 - 3 are selected according to the length of the key stem.
ATTENTION: the cutting run must always be confined within the surface of the clamp.
Fig. 18
1) the cutting run must always be confined within the surface of the clamp (E) and (E1).
2) Exclude the tracer point spring (ch. 5.3).
3) Activate the electromechanical setting checker and align the tools (ch. 5.2).
After placing the keys in the clamps, carry out the cutting operations following the instructions relating to
the type of key to be cut (ch. 6.3 - Cutting dimple keys; ch. 6.4 - Cutting laser (sidewinder) type keys; ch.
6.5 - Cutting narrow-stemmed laser (sidewinder) type keys (art.HU41P-HU55P-HU61P etc.); ch. 6.6 -
Cutting keys for FICHET).
11
2
3
0
stop bar
6.3 Cutting dimple keys
1) Activate the tracer point spring system (ch. 5.3).
2) Turn on switch (Q).
3) Grip the levers (C) and (I) and cut the key, first centering the tracer point on the hole on the original
key then taking the cutting tool up to the keyblank.
6.3.1 Cutting the back
If cuts are to be made on the back, place the key in a vertical position (fig. 19).
6.3.2 Inclined cuts
Proceed as follow for keys with inclined cuts (e.g. Kaba Gemini 15, Vachette Radial etc.):
1) loosen lever (D) to release the clamps and incline these to the angle required (see index (B3) on the
graduated drum) (fig. 21).
2) secure the clamps with lever (D).
3) carry out the cutting.
Fig. 19
Fig. 20
D
B3
0
6.4 Cutting laser (sidewinder) type keys
1) Ensure that the vertical spring system on the tracer point is locked (ch. 5.3).
2) Before activating the start switch (Q), lower lever (I) close to the keys and regulate the spring system
for laser (sidewinder) keys (ch. 5.4) with knob (O).
3) Start the cutting operation by activating switch (Q).
4) Lower the spindle, cut the key and stop at the beginning of the cut (fig. 22).
- secure the spindle at this height by turning the lever (I) clockwise (fig. 21).
- carry out the cuts using only the left-hand lever (C).
Fig. 21
Fig. 22
I
O
C
Q

6.5 Cutting narrow-stemmed laser (sidewinder) type keys (art.HU41P-HU55P-HU61Petc.)
The balancing clamp can also be used to cut narrow-stemmed Laser (sidewinder) keys by simply fitting the
adapter provided (ch.3 - ACCESSORIES PROVIDED).
The procedure is as follows:
1) open the clamps by loosening knobs (E) and (E1).
art. HU41P, HU64P:
2) place the adapter on the left-hand jaw and align the notch with stop 2 (fig. 24).
art. HU55P:
3) place the adapter on the left-hand jaw and align the notch with stop 3 (fig. 24).
4) place the stop bar into the groove.
5) insert the key so that it butts against the bar.
6) secure the adapter and key by tightening knob (E).
7) remove the bar and repeat the same operations on the right-hand jaw.
Cutting:
1) ensure that the vertical tracer point spring is closed (ch. 5.3).
2) before activating the start switch (Q), lower lever (I) close to the keys and regulate the spring system for
laser (sidewinder) keys (ch. 5.4).
3) start the cutting operation by activating switch (Q).
4) lower the spindle, cut the key and stop at the beginning of the cut (ch. 5.4).
5) secure the spindle at this height by turning the lever (I) clockwise (fig. 21).
6) carry out the cuts using only lever (C).
Fig. 23
Fig. 24
adapter M
key
M
M
stop 2
stop 3
E
E
HU41P - HU64P HU55P
stop bar stop bar
6.6 Cutting keys for FICHET
The balancing clamp can also be used to cut keys for FICHET (H profile) by simply fitting the adapter
provided (ch.3 - ACCESSORIES PROVIDED). The procedure is as follows:
1) open the clamps slightly by loosening knobs (E) and (E1).
2) place the adapters all the way into the clamps (fig. 26).
3) place the keys with the stop up against the adapter (fig. 26).
4) secure the adapters and keys by tightening knobs (E) and (E1).
Cutting:
1) ensure that the vertical tracer point spring is closed (ch. 5.3).
2) activate the Laser (sidewinder) key spring system with knob (O) (ch. 5.4).
3) turn on switch (Q), lower the collet assembly and position on the beginning of the cut (ch. 6.4).
4) secure the spindle at this height by turning the lever (I) clockwise (fig. 21).
5) carry out the cuts using only lever (C).
Fig. 25
Fig. 26
E
adapter F
key
E E1
7 MAINTENANCE
ATTENTION: for repairs or replacement of parts for maintenance, the CE mark is guaranteed only if original
spare parts provided by the manufacturer are used.
Although the MATRIX SX key-cutting machine does not require special maintenance, it is advisable to
check and, if necessary, replace the parts subject to wear, such us: belt (ch. 7.1), lamp (ch. 7.2) and
tension spring on the vertical carriage (ch. 7.3).
Replacement is simple and can be carried out by the operator.
CLEANING: keep the carriage and clamps free of chippings fromthe cutting operations by cleaning with
a dry brush.
ATTENTION: DO NOT USE COMPRESSED AIR!
ATTENTION: to keep the machine well maintained we recommend using protective oil, e.g. WD40 or similar,
applied to the burnished mechanical parts. This prevents oxidation of the parts in question
(clamps, guides, carriages, etc.). Do not contaminate the electronic parts with the oil.
Before starting any type of maintenance (checks or replacements), read the instructions below:
- never carry out maintenance or servicing with the machine switched on.
- always remove the mains plug.
- follow all the instructions in the manual to the letter.
- use original spare parts.
7.1 Replacing the belt and adjusting tension
If the upper part of the machine vibrates, check the tension on the belt, as described below:
1) turn off the master switch and remove the mains plug.
2) loosen the four screws (Y1) and remove the upper casing (Y) (fig. 27).
3) loosen (but do not remove) the four socket head screws (Y2) securing the motor.
Tension:
Increase belt tension by pushing the motor towards the back of the machine.
Replacement:
1) loosen the belt by pushing the motor slightly towards the tracer point and cutting tool.
2) remove the belt and replace.
3) tighten the tension by pushing the motor towards the back of the machine.
4) secure the motor by tightening the four socket head screws (Y2).
5) replace the upper casing (Y) and secure with the four screws (Y1).
Fig. 27
Y
Y1
Y1
Y2
belt
7.2 Replacing the light bulb
To replace the light bulb:
2) remove the four screws (J1) which secure the glass cover (fig. 28).
3) unscrew the light bulb and remove.
4) install the new light bulb and replace the glass cover with the four screws (J1).
Fig. 28
7.3 Registration/replacement of the vertical carriage tension spring
If the vertical carriage (Z axis) movements betray a lack of tension, it is advisable to register the spring
or, if necessary, replace it. Proceed as follows:
2) loosen the four screws (Y1) and remove the upper casing (Y1) (fig. 29-A).
3) turn the machine round with the rear towards the operator.
- to increase spring tension: observe the illustration 1 and 2 in fig. 29-B.
- to reduce spring tension: observe the illustration 1and 2 in fig. 29-C.
4) replace the upper casing (Y) and secure with the four screws (Y1).
To replace the spring:
- follow the instructions in 1. 2. 3. above, replace the spring and regulate tension.
Fig. 29
J1
Y1
Y1
Y
'
O
O
'
less tension
B
C
A
more tension
7.4 Checking and replacing the fuses
The fuses should always be checked with a continuity measuring instrument (tester, ohmeter, multimeter
etc.) as a visible check may not reveal an electrical fault. Fuses must always be replaced with others of
the same type (rapid or delayed) and with the same Amps, as shown in the manual.
The MATRIX SX key-cutting machine has two fuses:
- 2 Amps rapid for machines with 230 Volts
- 3,15 Amps rapid for machines with 115 Volts
placed in the inlet socket next to the master switch (P) (fig. 30), to protect the key-cutting machine from
sudden changes in voltage or short circuits.
It is advisable to check the fuses if the machine is not activated by turning on the master switch. Proceed
as follows. Proceed as follows:
1) turn off the master switch (P) and remove the mains plug.
2) remove the fuse board with the aid of a screwdriver (fig. 30).
Fig. 30
7.5 Replacing the electronic board for the keypad
If the keypad (K) is not working properly, replace the internal electronic board.
Proceed as follows:
2) remove the four screws which secure the template (Z4) and remove.
3) disconnect the connector (Z3).
4) remove the adhesive label (K) and unscrew the two screws securing the board.
5) replace the board, secure with the two screws and reconnect the connector (Z3).
6) re-position the template on the machine, secure with the four screws and attach the adhesive label/
display (K).
Fig. 31
P
K
Z3
Z4
K
8 WASTE DISPOSAL
EU regulation establish special arrangements for the disposal of waste (*).
Waste deriving from cutting operations
Although residue coming from the key-cutting operations is classified as special waste, it is included in
solid urban waste (SUW) as metal wool.
Such waste is sorted according to its classification under current Italian and EU law and consigned to
the proper disposal units.
Cases where waste can be considered contaminated or containing toxic/harmful substance sufficient to
transformit fromSUWto toxic/harmful waste, are listed in the enclosures to current Italian and EU waste
disposal regulations.
Cutting machine
The MATRIX SX key-cutting machine is designed for many years of operations and is also re-usable.
Re-cycling is a recommended ecological practice.
Packing
The MATRIX SX is consigned in a cardboard packing box which can be re-used if undamaged. When it
is to be thrown away it is classified as solid urban waste and should be placed in the special paper
collecting bins.
The protective shell containing the machine is in polymer, classified as SUW, and can therefore be
placed in an ordinary waste bin.
To facilitate disposal of the waste generated by the machine during its operation and of the machine
itself at the end of its useful life, refer to identification of the main types of waste by the relative Eu-
ropean CER code:
code CER
- Electronic circuit boards 16 02 16
- Iron filings and swarf 12 01 01
- Paper and cardboard packaging 15 01 01
- Plastic packaging 15 01 02
(*) Waste is any substance or object deriving from human activity or natural cycles, thrown away or to be
thrown away.
9 ASSISTANCE
Silca provides full assistance to purchasers of the MATRIX SX key-cutting machine.
To ensure complete safety for the operator, an job not specified in this manual should be carried out by
the manufacturer or in the special Service Centers recommended by Silca.
On the back cover of the this manual is a list of the manufacturers addresses; listed below are the
addresses of specialized Service Centers.
9.1 How to request service
The guarantee attached to MATRIX SX key-cutting machine ensures free repairs or replacements of
faulty parts within six months of purchase. All other service calls must be arranged by the customer with
Silca or with Silca Service Centre.
SILCA S.p.A.
Via Podgora, 20 (Z.I.) 31029 VITTORIO VENETO (TV)
Tel. 0438 9136 Fax 0438 913800
www.silca.it
Member of the Kaba Group

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(c) 1994 SILCA S.p.A. - Vittorio Veneto

Operating manual - English MATRIX SX

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