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    Material Handling-Contents Volume II

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    tafakor
    This document summarizes materials handling and comminution processes for coal preparation. It covers topics such as material characteristics that impact flow, conveying systems, stockpiling, sampling equipment and procedures, comminution methods and theories, screening principles and applications. The document provides details on various types of equipment used in each stage, from primary crushing to screening. It also discusses factors to consider in equipment selection and system design. Overall, the document serves as a reference for the unit operations involved in coal preparation plant design and operation.

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    Download as PDF, TXT or read online from Scribd

    Material Handling-Contents Volume II

    Uploaded by

    tafakor
    185 views9 pages
    This document summarizes materials handling and comminution processes for coal preparation. It covers topics such as material characteristics that impact flow, conveying systems, stockpiling, sampling equipment and procedures, comminution methods and theories, screening principles and applications. The document provides details on various types of equipment used in each stage, from primary crushing to screening. It also discusses factors to consider in equipment selection and system design. Overall, the document serves as a reference for the unit operations involved in coal preparation plant design and operation.

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    This document summarizes materials handling and comminution processes for coal preparation. It covers topics such as material characteristics that impact flow, conveying systems, stockpiling, sampling equipment and procedures, comminution methods and theories, screening principles and applications. The document provides details on various types of equipment used in each stage, from primary crushing to screening. It also discusses factors to consider in equipment selection and system design. Overall, the document serves as a reference for the unit operations involved in coal preparation plant design and operation.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    185 views9 pages

    Material Handling-Contents Volume II

    Uploaded by

    tafakor
    This document summarizes materials handling and comminution processes for coal preparation. It covers topics such as material characteristics that impact flow, conveying systems, stockpiling, sampling equipment and procedures, comminution methods and theories, screening principles and applications. The document provides details on various types of equipment used in each stage, from primary crushing to screening. It also discusses factors to consider in equipment selection and system design. Overall, the document serves as a reference for the unit operations involved in coal preparation plant design and operation.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 9

    AUSTRALIAN COAL PREPARATION SOCIETY ADVANCED COAL PREPARATION MONOGRAPH SERIES

    Volume II

    MATERIALS OPERATIONS

    PART 3

    MATERIALS HANDLING
    CONTENTS 1 2 INTRODUCTION OBJECTIVES
    2.1 2.2 2.3 Integrated Coal Preparation Concepts Interactive Effects System Selection

    MATERIAL CHARACTERISTICS
    3.1 3.2 3.3 3.4 Angle of Repose Bulk Density Stratification and Segregation Coal Characteristics Which Affect Gravity Flow 3.4.1 Rank 3.4.2 Size Distribution and Mean Particle Size 3.4.3 Particle Shape 3.4.4 Moisture Content 3.4.5 Chemical Additives 3.4.6 Oxidation 3.4.7 Hardness and Friability 3.4.8 Bulk Density 3.4.9 Constituents 3.4.10 Period Stored Material Flow Properties Design for Flow

    3.5 3.6

    CONVEYING
    4.1 4.2 General Conveyor Design

    4.3

    Belt Power and Tension Formulae 4.3.1 Equipment Friction Factors 4.3.2 Terminal Friction Constant, tf, Expressed in Metres of Centre-tocentre Distance 4.3.3 Additional Friction Considerations 4.3.4 Component Frictions and Tensions 4.3.5 Power

    STOCKPILING
    5.1 5.2 5.3 5.4 General Considerations Stockpiling Systems Stockpiling Equipment Blending

    EQUIPMENT UNITS IN COAL HANDLING SYSTEMS


    6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 Unit Operations Equipment Types Bins Chutes and Hoppers Feeders Dump Stations Rail Loaders Rail Receival

    7 8 9

    PLANT LAYOUT AND DESIGN SERVICES CONCLUSION

    REFERENCES FURTHER READING 16 Figures 7 Tables

    PART 4

    PRINCIPLES OF SAMPLING
    CONTENTS 1 2 3 INTRODUCTION SAMPLING TERMINOLOGY APPLICATION OF ELEMENTARY STATISTICS TO SAMPLING
    3.1 3.2 Basic Probability Theory Statistical Analysis of a Typical Sampling System 3.2.1 General Consideration of Overall System 3.2.2 Analysis of the Primary Sampling Stage 3.2.3 Analysis of the Secondary Stage 3.2.4 Analysis of the Tertiary Stage 3.2.5 Analysis of the Preparation Stage Manual Sampling Determination of Precision and Bias Remarks

    3.3 3.4 3.5

    4 5

    SAMPLING STANDARDS ADVANCED SAMPLING THEORY

    REFERENCES 14 Figures 7 Tables

    PART 5

    SAMPLING EQUIPMENT AND PRACTICE


    CONTENTS 1 2 INTRODUCTION MECHANICAL SAMPLING
    2.1 2.2 General Sample Cutters 2.2.1 General 2.2.2 Cutter Aperture and Geometry 2.2.3 Cutter Velocity for Falling Stream Cutters 2.2.4 Cutter Velocity for Cross Belt Cutters 2.2.5 Cutter Selection Crushers 2.3.1 General 2.3.2 Crusher Selection Feeders 2.4.1 General 2.4.2 Feeder Selection Mechanical Sampling Systems 2.5.1 General 2.5.2 Single-stage Sampling Systems 2.5.3 Two-stage Sampling Systems 2.5.4 Three-stage Sampling Systems 2.5.5 Centralised Sample Processing

    2.3

    2.4

    2.5

    MANUAL SAMPLING
    3.1 3.2 3.3 3.4 General Sampling from a Falling Stream Stopped Belt Sampling Stockpile Sampling

    SAMPLING OF SLURRIES
    4.1 4.2 4.3 4.4 4.5 General Sampling from a Falling Stream Sampling from Pipes Sampling from Tanks Sampling from Launders

    SAMPLE PREPARATION
    5.1 5.2 5.3 5.4 Introduction Fundamentals of Sample Preparation Air Drying Particle Size Reduction

    5.5 5.6 5.7

    Sample Mixing Sample Division General Analysis Sample

    SAMPLE IDENTIFICATION, STORAGE AND RETRIEVAL

    REFERENCES 11 Figures

    PART 6

    COMMINUTION AND SCREENING


    CONTENTS

    COMMINUTION
    1 INTRODUCTION TO COMMINUTION
    1.1. 1.2. Objectives Coal Structure

    BREAKAGE THEORY
    2.1 2.2 2.3 2.4 Fundamentals Coal Strength Stress and Strain Fracture 2.4.1 Crushing 2.4.2 Impact 2.4.3 Attrition 2.4.4 Wedge Action

    COMMINUTION PROCESSES
    3.1 3.2 3.3 3.4 3.5 Simulation of Breakage Power Requirements 3.2.1 Bonds Law Product Size Size Control Comminution Circuits 3.5.1 Open Circuits 3.5.2 Bypass (Scalping) Circuits 3.5.3 Stage Crushing 3.5.4 Closed Circuit Crushing Factors in Comminution Equipment Selection 3.6.1 Feed Composition 3.6.2 Feed Size Distribution 3.6.3 Feed Moisture 3.6.4 Product Characteristics 3.6.5 Feed Rate 3.6.6 Reduction Ratio 3.6.7 Machine Size 3.6.8 Cost

    3.6

    COMMINUTION MACHINES
    4.1 4.2 Stages of Comminution Primary Crushers 4.2.1 Jaw Crushers

    4.3

    4.4

    4.2.2 Gyratory Crushers 4.2.3 Roll Breakers 4.2.4 Rotary (Bradford) Breakers 4.2.5 Pick Breakers (Feeder Breakers) 4.2.6 Impact Breakers Secondary Crushers 4.3.1 Single and Multi-roll Crushers 4.3.2 Hammer Mills 4.3.3 Impactors Tertiary Machines 4.4.1 Tumbling Mills 4.4.2 Roll-race Mills (Vertical Spindle Mills) 4.4.3 Hammer Mills

    COMMINUTION SUMMARY

    SCREENING
    6 INTRODUCTION TO SCREENING
    6.1 6.2 6.3 Sizing Dewatering Beneficiation

    PRINCIPLES OF SCREENING
    7.1 7.2 7.3 7.4 Behaviour of Particles on a Vibrating Screen Probability Theory Open Area Blinding and Plugging 7.4.1 Feed Moisture 7.4.2 Near-size Particles 7.4.3 Screen Motion 7.4.4 Screen Deck Materials 7.4.5 Aperture Configuration Effective Aperture Screening Rate Variation Bed Depth

    7.5 7.6 7.7

    SCREEN SURFACES
    8.1 8.2 8.3 8.4 8.5 8.6 Perforated Plate Woven Wire Weldmesh Wedge Wire Polyurethanes Rubber

    STATIC SCREENS
    9.1 Grizzly Screens

    9.2 9.3 9.4

    Divergators Sieve Bends Rapped Sieves

    10

    VIBRATING SCREENS
    10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 Operating Modes of Vibrating Machines Overcritically Operated Machines Machines Operating Close to Resonance Two Bearing Screens Four Bearing Screens Elliptical Motion Screens Linear Motion Screens Resonance Screens Speed, Slope and Stroke

    11

    SPECIAL DESIGNS OF SCREENS


    11.1 11.2 11.3 11.4 11.5 11.6 Banana Screens The Mogensen Sizer High Frequency Dewatering Screens The VorSiv Screen The Derrick Screen Rotating Probability Screens

    12

    WET SCREENING
    12.1 12.2 12.3 Wet Screening Applications Preparation of Slurries for Screening Water Requirements for Wet Screening 12.3.1 Sprays 12.3.2 Shower Boxes Cross Dams Vibration

    12.4 12.5

    13 14 15

    DESLIMING MEDIUM RECOVERY SCREEN PERFORMANCE


    15.1 Screen Capacities 15.1.1 Raw Coal Sizing Screen Capacities 15.1.2 Desliming Screen Capacities 15.1.3 Dewatering Screen Capacities 15.1.4 Medium Recovery Screen Capacities Simulation of Screening Processes Screen Efficiency 15.3.1 Factors Affecting Performance

    15.2 15.3

    16

    SCREEN SELECTION AN EXAMPLE


    16.1 16.2 16.3 Raw Coal Sizing Screens Desliming Screens Medium Recovery Screens

    17

    DESIGN AND LAYOUT


    17.1 17.2 17.3 17.4 Head Box Arrangement Sieve Bend Arrangement Vibrating Screen Arrangement Screen Support Systems 17.4.1 Suspended Supports 17.4.2 Floor Mounted Supports 17.4.3 Screen Deck Attachment

    18

    OPERATION OF VIBRATING SCREEN SYSTEMS


    18.1 18.2 18.3 Operation Trouble Shooting Maintenance

    19

    SCREENING SUMMARY

    ACKNOWLEDGMENTS REFERENCES 53 Figures 14 Tables

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