Vehicle Design For Pedestrian Protection: Aj Mclean
Vehicle Design For Pedestrian Protection: Aj Mclean
Vehicle Design For Pedestrian Protection: Aj Mclean
AJ McLean
CASR REPORT SERIES CASR037 May 2005
Report documentation
REPORT NO.
CASR037
DATE
May 2005
PAGES
22
ISBN
1 920947 39 6
ISSN
1449-2237
TITLE
Vehicle design for pedestrian protection
AUTHOR
AJ McLean
PERFORMING ORGANISATION
Centre for Automotive Safety Research The University of Adelaide South Australia 5005 AUSTRALIA
SPONSORED BY
Roads and Traffic Authority Sydney AUSTRALIA
AVAILABLE FROM
Centre for Automotive Safety Research http://casr.adelaide.edu.au/reports
ABSTRACT
This report is a review of the regulation of vehicle design as it relates to the protection of a pedestrian in the event of a collision. It commences with a brief description of the background to the current approach to regulation in this area and then gives an overview of the requirements of the European and Japanese regulations. Moves by the UN/ECE through the Global Technical Regulations to develop an internationally acceptable standard are described in the context of the existing regulations and the on-going work of the International Harmonised Research Activities Pedestrian Safety Working Group. The report concludes with a description of the proposed European Directive for the regulation of the design of vehicle frontal protection systems (bull bars) to reduce the risk of injury to a pedestrian in a collision, and a comparison of these proposed requirements with the Australian Standard for Vehicle Frontal Protection Systems.
KEYWORDS
Vehicle design, Pedestrian, Traffic accident, Standardization.
The University of Adelaide 2005 The views expressed in this report are those of the authors and do not necessarily represent those of the University of Adelaide or the sponsoring organisation
Summary
This report is a review of the regulation of vehicle design as it relates to the protection of a pedestrian in the event of a collision. It commences with a brief description of the background to the current approach to regulation in this area and then gives an overview of the requirements of the European and Japanese regulations. Moves by the UN/ECE through the Global Technical Regulations to develop an internationally acceptable standard are described in the context of the existing regulations and the on-going work of the International Harmonised Research Activities Pedestrian Safety Working Group. The report concludes with a description of the proposed European Directive for the regulation of the design of vehicle frontal protection systems (bull bars) to reduce the risk of injury to a pedestrian in a collision, and a comparison of these proposed requirements with the Australian Standard for Vehicle Frontal Protection Systems.
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Contents
1 2 Background............................................................................................................................. 1 Development of pedestrian impact test procedures.............................................................. 2 2.1 2.2 2.3 2.4 EEVC ............................................................................................................................. 2 ISO ................................................................................................................................ 4 IHRA.............................................................................................................................. 4 NCAP pedestrian impact test procedures ................................................................... 5 2.4.1 Euro NCAP and Australian NCAP ................................................................... 5 2.4.2 Japan NCAP.................................................................................................... 5
Vehicle safety standards for pedestrian protection............................................................... 6 3.1 3.2 3.3 3.4 European Union Directive ............................................................................................ 6 Japan Technical Standard ........................................................................................... 7 Proposed draft Global Technical Regulation on pedestrian protection...................... 8 3.3.1 Regulatory impact and economic effectiveness ............................................ 9 Pedestrian Safety Rulemaking in Korea ...................................................................... 9
Vehicle safety standards for bull bars .................................................................................. 10 4.1 4.2 Proposed European Union Directive.......................................................................... 10 Australian Standard for Motor Vehicle Frontal Protection Systems......................... 11
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Background
The relevance of vehicle design to the safety of car occupants was generally accepted by the late 1960s. Even then, however, there was little interest in attempting to protect the pedestrian by regulating the design of the car, other than by prohibiting the attachment of sharp objects such as some bonnet mascots. It was commonly assumed that a seriously injured pedestrian had been run over by the striking car and that, in any event, the typical impact was too great to be modified by any practicable change in vehicle design. The first accurate description of the motion of a pedestrian struck by a car was based on the investigation of actual collisions in Adelaide. It was published in the proceedings of the Ninth Stapp Car Crash Conference, as follows: The sequence of events when a car strikes a pedestrian is as follows, assuming the pedestrian is an adult, standing erect. The initial impact is from the bumper bar which strikes the lower leg. The effects of this impact for a given vehicle speed depend partly on the amount of body weight this limb is supporting at impact, and partly on the limbs own inertia. Almost at the same instant, but slightly later, the leading edge of the bonnet (hood) of the car will strike the hip of the pedestrian. If the speed of the car is great enough the pedestrian then rotates about this secondary impact point until his head and chest strike the bonnet, windscreen and/or the windscreen surroundings. The higher the impact speed the further back along the car this third impact point will be. At still higher speeds the pedestrian now rotates about his head and shoulders, i.e., the third impact point. This can result in either a fourth impact with the car or in the car passing under the pedestrian who then falls to the road. On this fourth impact with the car the pedestrians legs strike the rear of the roof of the car. From this point, if the car does not slow down, the pedestrian, who is now travelling almost at the speed of the car, will fall to the road, either behind or on one side of the car. If the driver of the car should suddenly brake, the car will then slow down at a much faster rate than the pedestrian, who tends to continue forwards with undiminished speed, sliding over the roof and bonnet and then falling to the road in front of the car. He finally comes to rest after sliding and rolling along the road. (Ryan and McLean, 1966) In the same paper it was also noted that: With a larger amount of data it will be possible to describe the frontal shape of a car that will inflict minimal injuries when it strikes a pedestrian. Today, four decades later, the properties of the front of a car that will inflict minimal injuries when it strikes a pedestrian are understood well enough to justify the regulation of vehicle design.
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2.1
EEVC
The European Experimental Vehicles Committee (EEVC, now re-named the European Enhanced Vehicle-safety Committee) has played the major role in the development of pedestrian impact test procedures through its Working Groups (WG) 7, 10 and 17. EEVC WG 7 (Pedestrians) was set up in 1982 to examine how car design could take into consideration pedestrian accidents in European countries. Its report addressed, inter alia, the improvement of vehicle design and test and assessment methods. (EEVC WG 7, 1982). At the end of 1987 EEVC Working Group 10 Pedestrian Protection was established. The mandate of this Working Group was: ..... to determine test methods and acceptance levels for assessing the protection afforded to pedestrians by the fronts of cars in an accident. The test methods should be based on sub-system tests, essentially to the bumper, bonnet leading edge and bonnet top surface. The bumper test should include the air dam; the bonnet leading edge test should include the headlight surround and the leading edge of the wings; the test to the bonnet top should include the scuttle, the lower edge of the windscreen frame and the top of the wings. Test methods should be considered that evaluate the performance of each part of the vehicle structure with respect to both child and adult pedestrians, at car to pedestrian impact speeds of 40 km/h. The different impact characteristics associated with changes in the general shape of the car front should be allowed for by variations in the test conditions (e.g. impact mass and velocity, direction of impact). (EEVC WG 17, 1998 & 2002) Working Group 10 proposed a 40 km/h test speed with a Head Injury Criterion (HIC) value of no more than 1,000 for a 2.5 kg child headform and for a 4.8 kg adult headform. The lower leg criteria were a maximum dynamic lateral bending angle of 15 degrees, maximum shearing displacement of 6 mm and a maximum acceleration of 150 g at the top of the tibia. For the upper leg the actual impactor speed was a function of the shape of the front of the
CASR Road Safety Research Report: Vehicle design for pedestrian protection
vehicle for a vehicle impact speed of 40 km/h. The instantaneous sum of the impact forces on the impactor was not to exceed 220 Nm and the bending moment on the impactor was not to exceed 220 Nm. A summary of the test methods and acceptance criteria proposed by WG 10 is contained in the final report (EEVC, 1994) and in a paper by the chairman. (Janssen, 1996) In May 1997 the former members of EEVC WG10, on request of the EEVC Steering Committee, met again to discuss technical progress and new developments with respect to the EEVC pedestrian protection test methods. Based on these discussions the Steering Committee decided in June 1997 to set up a new EEVC Working Group WG 17 Pedestrian Safety with two main tasks: 1. Review of the EEVC WG10 test methods (final report 1994) and propose possible adjustments taking into account new and existing data in the field of accident statistics, biomechanics and test results (to be completed within one year). 2. Prepare the EEVC contribution to the IHRA working group on pedestrian safety. With respect to the first task, WG 17 reported that: Recent accident statistics have been analysed, showing among other findings a decrease in the proportion of injuries caused by the bonnet leading edge of modern streamlined passenger cars. Moreover, it is found that the windscreen and A-pillars of these cars are important injury areas, not covered by the EEVC test methods. Future research in this field is recommended. (EEVC WG 17, 1998 & 2002) WG 17 also concluded that: ... the test methods, (....) have existed for many years and were used in a lot of test programmes. Current changes include improvements of definitions, interpretations and test repeatability. There is no need for further validation in terms of an evaluation of the test methods using recent cars, since the test methods were designed to work for cars generally. (ibid) The Working Group also commented on the manner in which the test methods might be introduced in a European Directive for pedestrian protection. If the test methods can not be introduced completely in an European Directive, i.e. if it is decided that it would be desirable to introduce the procedure progressively, there are at least three possibilities: firstly only a proportion of the test areas could be required to meet all test requirements initially, with the proportion gradually increasing to 100 per cent over a fixed period (which is the method already suggested by EEVC WG10 in 1994), secondly the acceptance limits could be introduced at a higher level initially, gradually reducing to the limits proposed in this report or thirdly, the tests could be introduced progressively. If the latter option is selected, the following priority order for the test methods is proposed by EEVC WG17: 1. Headform to bonnet top tests (higher priority for child headform test); 2. Legform to bumper test (up to 500 mm bumper height, above that height an optional, alternative upper legform to bumper test); 3. Upper legform to bonnet leading edge test. It should be noted that these test methods are linked to each other with respect to several definitions, test areas, tools and requirements. (ibid)
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2.2
ISO
In 1983 the International Standards Organisations (ISO) Technical Committee on Road Vehicles formed a Working Group to Develop a method for discrimination between passenger car front ends as to their relative friendliness when impacting a pedestrian. (ISO/TC22/SC10, Document N173, 1983) The Working Group (WG2) met for the first time in 1988. The secretariat is based at the Japan Society of Automotive Engineers. There was substantial common membership with EEVC Working Group 10. Consequently it is not surprising that the work programs of the two groups were similar to each other. The recommendations of the ISO Group do differ somewhat from those of WG 10, however. For example, the child and adult headforms are of the same diameter (165 mm) and 3.5 and 4.5 kg mass, respectively. Since the late 1990s the emphasis in international activity in pedestrian safety and vehicle design has shifted from the ISO Working Group to that of the International Harmonised Research Activities program.
2.3
IHRA
The International Harmonized Research Activities (IHRA) program was proposed at the 15th International Technical Conference on the Enhanced Safety of Vehicles (ESV) held in Melbourne in 1996. The primary tasks assigned to the Pedestrian Safety Working Group (PS-WG) were: (a) To investigate and to analyze the latest pedestrian accidents in the IHRA member countries (b) To establish harmonized test procedures that would reflect conditions typical of the pedestrian accident environment and would include vehicle structures that can be improved for the reduction of fatalities and alleviation of severe injuries in pedestrian vs. passenger car crashes (c) To encourage the use of the research results as the basis for future harmonized technical pedestrian safety regulations Test procedures for child and adult head impacts and the adult leg (in the vicinity of the knee joint) have been developed by the IHRA Working Group. These procedures are similar, but not identical, to the EEVC test procedures (the headform specifications are the same as those of the ISO Working Group). The IHRA test procedures have been developed to be suitable for vehicle impact speeds ranging from 30 to 50 km/h. For a given vehicle impact speed the speed and angle of each headform impactor is determined by reference to the results of computer modelling of the pedestrian/vehicle collision which takes into account the frontal shape of the striking vehicle. However, the computer model is still being developed and so this aspect of the test procedure that is derived it may be subject to change. The Centre for Automotive Safety Research at the University of Adelaide is involved in the work of the IHRA Group, with McLean as the Australian representative and Anderson as chairman of the computer modelling committee.
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2.4
2.4.1
The higher and lower performance limits for head protection are HIC values of 1,000 and 1,350 for an impactor speed of 40 km/h.
2.4.2
Japan NCAP
JNCAP test procedures are limited to child and adult headform tests which are similar to the Japan Standard (see below) except that the headform impact velocity has been increased from 32 km/h to 35 km/h.
(See: <http://www.nasva.go.jp/mamoru/english/2006/protect/method.html>)
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3.1
The
on The preamble and the main part of the Directive, together with the technical provisions, are listed in an Attachment to this report.
<http://europa.eu.int/comm/enterprise/automotive/pagesbackground/pedestrianprotection/index.htm> .
Directive
2003/102/EC
of
the
European
Parliament
is
accessible
The EU directive is similar to the EEVC test procedures in that the test areas do not extend beyond the rear of the bonnet. (There is an exception to this in Phase 1 of the Directive which has a requirement for an adult headform test on the windscreen, as described in the next paragraph.) The two phases of the EU directive differ markedly with respect to the requirements for protection against pedestrian head injury from impacts with the bonnet of the vehicle. In Phase 1, there is a requirement for a child headform test using a 3.5 kg impactor of 165 mm diameter at an impactor speed of 35 km/h. The value of HPC, the Head Performance Criterion as they call it (which is identical to HIC, the Head Injury Criterion), is not to exceed 1,000 over two thirds of the bonnet test area and 2,000 over the remaining one third. There is no mandatory compliance requirement for an adult headform test. but the HPC value
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resulting from a 4.8 kg headform striking the windscreen at 35 km/h must be recorded and compared with HPC 1,000. The specification for this test ensures that no contact is made with the windscreen surrounds, including the A-pillars. In Phase 2, a child and an adult head impact test are required, each at an impact speed of 40 km/h. The child test is to be conducted with a lighter and smaller impactor than in Phase 1, (2.5 kg and 130 mm diameter), and the adult test with a 4.8 kg (165 mm) impactor. The value of HPC is not to exceed 1,000 anywhere on the bonnet test area with either impactor. The recommendation from EEVC WG 17, quoted above, regarding possible staged introduction of their tests, was that priority be given to headform rather than legform tests, although WG 17 did acknowledge the desirability of giving precedence to the child headform test over the adult should these two tests not be introduced simultaneously. As indicated above, the EU Directive in its present form represents the result of considerable negotiation, which is ongoing for the more demanding second phase which comes into effect in 2010. The major topics being negotiated relate to the feasibility of the EEVC test requirements with respect to production vehicles and to the contribution of pedestrian collision prevention and injury mitigation measures such as brake assist. The feasibility assessment referred to in the previous section was conducted by TRL Limited. (Lawrence et al, 2004) Their comprehensive and detailed report, together with the industry responses, and an addendum by TRL (Hardy and Lawrence, 2005) primarily on the likely benefits of brake assist, provide an excellent account of the matters that are being considered. Lawrence et al (2004) and sections of the industry are in favour of a relaxation of some of the Phase 2 requirements on the grounds of technical feasibility (see Lawrence et al, Chapter 11, pp 201-210 and Hardy and Lawrence, p 22).
3.2
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3.3
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3.3.1
3.4
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4.1
10
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on the market will have to comply with the proposed requirements. The requirements will be tested according to detailed technical prescriptions which will be set out by the Commission in accordance with Article 13 of Directive 70/156/EEC.
<http://www2.europarl.eu.int/oeil/FindByProcnum.do?lang=2&procnum=COD/2003/0226>
The test procedures specify a child headform test at 40 km/h with a HIC limit of 1,000 to those parts of a vehicle frontal protection system that are more than 900 mm above the ground. The legform tests, which are conducted at a vehicle impact velocity of 40 km/h, can include both a lower and an upper legform test. However, if the frontal protection system lower bumper height is more than 500 m at the test position the manufacturer may elect to perform an upper rather than a lower legform test. At the time of preparation of this review there had not been a decision by the European Parliament on this proposed Directive. There is some concern that the two classes of vehicle referred to, M1 and N1, are passenger cars and passenger car derivatives and therefore do not include some vans and 4WDs or SUVs. There is also consideration being given to requiring the level of protection provided a pedestrian by a frontal protection system to be shown to be better than that of the vehicle to which it is fitted.
4.2
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Acknowledgements
This report was commissioned by the New South Wales Roads and Traffic Authority. The Centre for Automotive Safety Research receives core funding from both the South Australian Motor Accident Commission and the Department of Transport and Urban Planning. The views expressed in this report are those of the authors and do not necessarily represent those of the University of Adelaide or the sponsoring organisations.
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References
EEVC Working Group 17 Report - Improved Test Methods To Evaluate Pedestrian Protection Afforded By Passenger Cars (December 1998 with September 2002 updates) EEVC: Working Group 7 on Pedestrian Injury Accidents. Pedestrian Injury Accidents Proceedings of the Ninth ESV Conference, Kyoto, November 1982. EEVC: Working Group 10 on Pedestrian Protection. Proposals for methods to evaluate pedestrian protection for passenger cars: Final Report. November 1994. Hardy BJ, Lawrence GJL. A study on the feasibility of measures relating to the protection of pedestrians and other vulnerable road users Addendum to final report. 31pp. 2005 Janssen E.G. EEVC test methods to evaluate pedestrian protection afforded by passenger cars. Proceedings of the Fifteenth ESV Conference, Australia, May 1996. Lawrence GJL, Rodmell C, Osborne A. Assessment and test procedures for bull bars. TRL Report 460. 50pp. 2000 Lawrence GJL, Hardy BJ, Carroll JA, Donaldson WMS, Visvikis C, Peel DA. A study on the feasibility of measures relating to the protection of pedestrians and other vulnerable road users Final report. EC Contract No. FIF.20030937. 217pp. 2004. (see <http://europa.eu.int/comm/enterprise/automotive/pagesbackground/pedestrianprotection/index.htm>) National Highway Traffic Safety Administration. Pedestrian injury reduction research: report to the Congress, June 1993. Washington: US Department of Transportation. National Highway Traffic Safety Administration, 1993. Ryan GA, McLean AJ, Pedestrian survival. In: Proc. Ninth Stapp Car Crash Conference. Minneapolis: Nolte Center for Continuing Education, University of Minnesota, Minneapolis. 1966: 321-334.
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