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CLAMPING TECHNOLOGY
SPECIAL SOLUTIONS II
BESPOKE SPECIAL
SOLUTIONS
You define the task and we develop and implement the solution!
Special clamping chucks are tailor-made products. They are adapted to your specific requirements. The designs are matched
to the work piece and to the individual machine concepts. Moreover, at SwissChuck you benefit from know-how that has been
gained over decades and from using the most modern technologies.
It is our aim to minimise your costs by supporting your manufacturing processes. Special solutions from SwissChuck are
designed to generate sustained added value. Simply said: our products will let you optimise your processes, enhance your
performance and increase your productivity. It works best if you involve us from as early as the projection stage or the
manufacturing planning.
Our team will be at your service. Test us!

Projects & Engineering
For complex tasks, we mobilise our engineering know-how in the form of a
project team. Projects are closely examined on location, together with you and
with the support of other participants as required, and then possible approaches
to coming to solutions are worked out.
Design
Our competent engineers take those approaches and convert them into
production-ready products. Drawings of assemblies and individual components,
3D models or 3D presentations and bills of materials are created here.
TY Quality & Manufacturing

I
OF QUAL
SON
ALLY C
HEC
KED
Our manufacturing and test facilities are equipped to meet our high standards.
PER
At SwissChuck, every single staff member guarantees to deliver quality

EE
GUARANT
work – meaning success for you.
2
Thumbnails with examples of workpieces
CONTENTS
Medical Technology & Industrial /

Sectors
Automotive Industry Tooling Industry

Energy Mechanical Engineering
3
Pages
62 to 67
46 to 61
15 to 45
4 to 14
LEVER CHUCK
2x3 FL 150 So
Workpieces: Impellers
Operation: Grinding of OD contours in
the compression area
Clamping Task
- Precise clamping of different workpieces
· OD clamping on shaft on two planes
· Quick change-over of top jaws; without regrinding of the clamping diameters
· Taking into account the possible collision points on the machine
Clamping System
– 2x3 jaw lever chuck
· 3 jaws, concentric clamping
· Compensating function between the two clamping planes
(Compensation of diameter tolerances on the clamping diameters)
· Clamping locations arranged on two different planes
· Sufficient clearance for long shafts
· Sufficient jaw stroke for unimpeded loading and unloading
· Axial end-stop with checking for the presence of the workpiece
· Precision interface between base and top jaws
· Sealed unit
· Actuation via pneumatic force clamping cylinder
4
Suitability as per
machining process:
A
Cylindrical grinding
2x3 FL 150 So B
Eccentric grinding
– With or without centrifugal

force compensation
C
Turning
D
Hard turning
E
Combination
turning/hard turning
F
Milling/drilling
Explanation of symbols:
SwissChuck.com
Technical characteristics
Max. OD diameter 150 mm
Overall height (without top jaws) 91 mm
Max. clamping force 4 kN
Max. RPM 3000 1/min
5
COMPENSATING
LEVER CHUCK
4 AFL 200 So
Workpieces: Tungsten carbide hobs of
varying dimensions
Operation: Grinding of tooth profile
Clamping task
- Clamping of workpiece between centers
· Rigid angular drive coupling of workpieces
· Simple change-over between different workpieces
· Requires transfer of high torque
Clamping system
– 4-jaw compensating lever chuck
· Compensating clamping with 2 or 4 jaws
· Low interference contour for longitudinal grinding
· Exchangeable jaws
· Exchangeable centers
· Sealed unit
· Hydraulically actuated
6
Suitability as per
machining process:
A
4 AFL 200 So B
Eccentric grinding
C
Turning
D
Hard turning
E
Combination
F
Milling/drilling
SwissChuck.com
Max. actuating pressure 5 MPa
Max. RPM 1000 1/min
7
INCLINED BOLTS
CHUCK
5 OVZLH 160 So
Workpieces: milling cutter
Operation: Grinding of thread profile
Workpiece
Workpiece
blank
Clamping tasks
- Precise and rigid clamping of varying workpieces
· External clamping with short clamping lengths
· Using axial end-stop with checking for the presence of the workpiece
· Quick change of top jaws, without need for regrinding of the
clamping location
· Taking into account the interfering contours on the machine side
Clamping system
– 5 Inclined bolts chuck with jaws
· Concentric clamping
· Rigidly guided inclined bolts
· Sufficient stroke for unimpeded loading and unloading
· Exchangeable end-stops
· Exchangeable top jaws
· Precision interfaces between slant jaws and top jaws
· Sealed unit
· Hydraulically activated
8
Suitability as per
machining process:
A
5 OVZLH 160 So B
Eccentric grinding
C
Turning
D
Hard turning
E
Combination
F
Milling/drilling
SwissChuck.com
Max. actuating pressure 3 MPa
Max. RPM 2500 1/min
9
PRECISION FOUR-JAW
CLAMPING CHUCK
4 OVEK 450 So
Workpieces: Polygon tool holders
Operations: Grinding the polygon and the
adjacent front end
Clamping task
– Clamping and aligning the workpieces in the flanks of the four grooves
– Enough opening stroke to load the work piece C6 with a diameter of 130mm
at the rear end
· requires a radial jaw stroke of 41 mm
– Plunge for ø90 of 200 mm
– Stable clamping
Clamping system
– Hydraulically operated four-jaw chuck with special functions
· fast radial stroke of 39 mm
· precision radial stroke of 2 mm
· opposite pairs of jaws controlled separately
– Accurately adjusted top jaws => jaw change without readjusting
– Clamping repeatability <= 0.01 mm
– Workpiece-specific accessories:
· interchangeable top jaws for work pieces C3 to C8
– Sealed clamping chuck, the base jaw area is protected by an active air purge
system against contamination
10
Suitability as per
machining process:
A
4 OVEK 450 So B
Eccentric grinding
Clamping position
Loading position
C
Turning
D
Hard turning
E
Combination
F
Milling/drilling
SwissChuck.com
Outside diameter 450 mm
Max. interference ø 492 mm
Overall height 274 mm
Mass 218 kg
Stroke per jaw 41 mm
Max. clamping diameter 130 mm
Permissible rpm 300 1/min
Number of lines:
• Hydraulic 4
• Pneumatic 1
Pressure up to 4.5 MPa
11
TOOL GRIND
CHUCK
OFTGC 2-20 So | 18-36 So | 34-52 So
Work pieces: HSS or carbide tap
HSS or carbide drill
HSS or carbide cutter
Operations: Grinding tools of solid material

Clamping task
– Centric holding of blanks with high run-out accuracy
– Stable clamping of the work pieces
– Covering a wide clamping range
Clamping system
– Hydraulically operated collet chuck
– Precision interface between clamping chuck and add-on parts
– Aligning not necessary
– Clamping range with three chucks from 2 mm to 52 mm
– Clamping chuck is protected and lubricated by an oil-carrying air purge
system against contamination
12
Suitability as per
machining process:
A
B
Eccentric grinding
C
Turning
D
OFTGC Hard turning
OFTGC 2-20 So | OFTGC 18-36 So | OFTGC 34-52 So

E
Combination
F
Milling/drilling
SwissChuck.com
Max. rpm 1500 1/min
Run-out accuracy < 0.01 mm
Number of lines:
• Hydraulic 2
• Pneumatic 1
13
COMPENSATING
Suitability as per
machining process:
LEVER CHUCK A
2 AFL 150 So B
Eccentric grinding
Work pieces: HSS or carbide tap

HSS or carbide drill
HSS or carbide cutter
C
Operations: Grinding tools of Turning
solid material

D
Hard turning
E
Combination
Explanation of symbols: turning/hard turning
SwissChuck.com
F
Milling/drilling
Clamping task
– Positioning of the blanks between centers
– Precise, deformation-free clamping of the work pieces at the width
across flats
– Covering a wide clamping range
Clamping system
– Hydraulically operated lever chuck
– Slip stick free movements of the levers Outside diameter 150 mm
Overalll height 156 mm
– Interchangeable centre points with precision interface Max. rpm 1500 1/min
– Aligning not necessary Max. clamping force 40 N
– Easily exchangeable clamping jaws Run-out accuracy < 0.01 mm
Number of lines:
– Compact size • Hydraulic 2
– Clamping chuck protected by an active air purge system against • Pneumatic 1
contamination Pressure up to 3.2 MPa
14
SLANT JAW
Suitability as per
machining process:
CHUCK A
2x3 ZLH 180 So B

Eccentric grinding
Work pieces: Shafts for textile machines

Operations: Turning the complete shaft end

C
Turning
D
Hard turning
E
Combination
Explanation of symbols: F
Milling/drilling
SwissChuck.com
Clamping task
– Stable and precise clamping at defined clamping positions
– Prevention of disruptions or damage to the work pieces, caused by swarf
Clamping system
– Cylinder operated chuck with 2 x 3 centrically inclined bolts
– Use of a bell with pre-centring disk in order to prevent swarf entering Outside diameter 180 mm
the clamping area Max. rpm 5000 1/min
– Strong and stable clamping by applying the inclined bolt concept Max. clamping force 75 kN
– Clamping chuck hermeticaly sealed, filled with oil Run-out accuracy < 0.01 mm
15
SWIVEL FINGER
CHUCK
2x3 FLD 350 So
Workpieces: Bevel gear / gear parts
Operation: Grinding or hard turning of bores,
outside diameters or faces
Clamping task
– Fixturing and referencing in the gear tooth section
– Axial clamping of the workpieces
– Concentric internal clamping
– Concentric external clamping
– Very short changeover times (<= 3 minutes)
– Simple and safe handling
– Optimized for vertically mounted chuck configuration
Clamping system
– Cylinder actuated swivel finger chuck with
· Axial clamping via three swivel fingers on pitch circle 317 mm for large
workpieces up to ø250
· Axial clamping via three swivel fingers on pitch circle 196 mm for
workpieces <= ø130
· Precision interface between chuck and accessory sets –
repeatability of positioning < 0.01 mm
· Quick changeover interface for swivel fingers
· Accessory set mounted on intermediate plate featuring interface
· Passage for coolant
16
Suitability as per
machining process:
A
2x3 FLD 350 So B

Eccentric grinding
C
Turning
D
Hard turning
E
Combination
F
Milling/drilling
SwissChuck.com
OD diameter 350 mm
Overall height w/o accessories 230 mm
Weight 100 kg
Swivel angle 75°
Max. axial stroke swivel finger 6 mm
Max. RPM 2200 1/min
17
2x3 FLD 350 So
Axial clamping with external swivel fingers
18
Workpiece specific accessories
consisting of:
– Location matrix for the positioning of the bevel gear,
mounted on an intermediate plate featuring a precision interface
– Complete set of 3, including a quick change over interface
19
2x3 FLD 350 So
Axial clamping with internal swivel fingers
20
consisting of:
– Location matrix for the positioning of the bevel gear,
mounted on an intermediate plate featuring a precision interface
– Complete set of 3, including a quick change over interface
21
2x3 FLD 350 So
External clamping with collet chuck
Integrated into 2x3 FLD 350 So
<= 0.01 Retraction to axial end-stop

consisting of:
– Collet chuck mounted on an intermediate plate featuring a precision interface
– Changeable collets
– Changeable end-stops with checking for presence of workpiece
22
2x3 FLD 350 So
Internal clamping with mandrel
Integrated into 2x3 FLD 350 So
<= 0.01 Retraction to end-stop

consisting of:
– Mandrel mounted on an intermediate plate featuring a precision interface
– Changeable expansion sleeves
– Changeable end-stops with checking for presence of workpiece
23
SWIVEL FINGER
CHUCK
3 FLD 448 So
Workpieces: Cam rings
Operation: Grinding of internal contours
Clamping task
– Mounting and referencing of the workpieces inside of the bores
– Axial clamping of the workpieces
– Short change over times (<= 5 minutes)
– Simple and safe handling
Clamping system
– Hydraulically actuated swivel finger chuck with
· 3 swivel fingers on pitch circle 368 mm for workpieces
up to a max. ø330 mm
· Precision interface between chuck and accessory sets –
repeatability of positioning < 0.01 mm
· Quick changeover interface for swivel fingers
· Accessory set mounted on intermediate plate with precision interface
· 6 ejection pistons for unloading of workpieces
24
Suitability as per
machining process:
A
3 FLD 448 So B
Eccentric grinding
C
Turning
D
Hard turning
E
Combination
F
Milling/drilling
SwissChuck.com
OD diameter 448 mm
Overall height w/o accessory 167 mm
Weight 120 kg
Finger swivel angle 75°
Max. axial stroke swivel finger 6 mm
Max. RPM 1000 1/min
Ejection stroke 40 mm
25
3 FLD 448 So
Swivel finger chuck with:
– Precision interface to accessory sets
– Quick-change interface to swivel fingers
– Quick-change for workpiece specific ejectors

consisting of:
– Axial end-stop with positioning pin, mounted on intermediate plate
featuring a precision interface
– 3 swivel fingers with quick-change interface
– 3 ejectors with quick-change interface
26
Mounting of chuck
– with precision interface between spindle flange and clamping system
– Positioning accuracy ≤ 0.002 mm
– Other clamping systems that feature the same interface can be mounted
in a time-saving manner,
For example:
· Hydraulically actuated chucks of different sizes
· Manually operated chucks
27
PRECISION
POWER CHUCK
3 KCHP 160 with special tooling set
Workpieces: sealing ring of varying sizes
Operation: Grinding of sealing seats
Clamping task
– Low deformation clamping of varying workpiece
· Extremely high roundness requirements <= 0.005 mm
· Fast change-over of pendulum jaws without need of regrinding
the clamping diameter
Clamping system
– 3 jaw precision power chuck
· Concentric external clamping with standard precision power chuck
· Jaw system with 12 compensating clamping points
· Exchangeable internal self-aligning chucks
· Exchangeable axial end-stops
· Sealed unit
28
Suitability as per
machining process:
A
3 KCHP 160 So B
Eccentric grinding
C
Turning
D
Hard turning
E
Combination
F
Milling/drilling
SwissChuck.com
Max. RPM 2750 1/min
29
SPECIAL MANDRELS
SCPBM 100 So / SCPBM 130 So / SCPBM 165 So

Workpieces: Bearing rings
Operation: Hard turning of the complete external contour
Clamping task
– Low deformation clamping of varying workpieces
· In the pitch circle of the internal gearing
· Efficient change-over of the clamping pins
· Exchangeable axial end-stops
· Simple change of the mandrels on the basis of a pneumatic interface
· Pneumatic check for workpiece presence
30
Suitability as per
machining process:
A
SCPBM 100 So / SCPBM 130 So / SCPBM 165 So B

Eccentric grinding
C
Turning
D
Hard turning
E
Combination
F
Milling/drilling
SwissChuck.com
OD diameter 220 mm
Max. RPM 500 1/min
31
TRITON®-PLUS 370
TRITON®-PLUS 370
Workpieces: Gear parts and other workpieces
Operation: Grinding or hard turning of bores,
OD diameters and faces
Clamping task
– Precise clamping of different workpieces
· External clamping
· Internal clamping
· Pitch circle clamping
· Quick change-over of top jaws without regrinding of clamping location
· Changing of top jaws between chucks of equal design without incurring
loss of accuracy
Clamping system
– Precision 3-jaw chuck
· Precision 3-jaw chuck with large through bore
· Internal and external clamping
· Equally suitable for small delicate and large massive workpieces
· Flexible concept of usage
- Application of axial end-stops
- Application of pre-centering
- Application of centerpoints in combination of external clamping
· Precision interfaces between base and top jaws
32
Suitability as per
machining process:
A
TRITON®-PLUS 370 B
Eccentric grinding
– With or without compensation of

the centrifugal force
C
Turning
D
Hard turning
E
Combination
F
Milling/drilling
SwissChuck.com
OD diameter 370 mm
Overall height without accessories 140 mm
Weight 89 kg
Stroke per jaw 5.4 mm
Max. actuation force 60 kN
Max. RPM 3000 1/min mit Fliehkraftausgleich
33
TRITON®-PLUS 370
External clamping of transmission part
Operation:
– Grinding and hard turning of bore

consisting of:
– Centerpoint insert
– Centerpoint
– Loading aid
– Top jaws with retraction function
34
TRITON®-PLUS 370
Clamping in pitch circle of transmission parts
Operation:
– Grinding and hard turning of bore

consisting of:
– Base and intermediary jaws
– Guide bushing with inserted clamping element,
adjustable to helix angle
– Pre-centering
– Axial end-stops
35
TRITON®-PLUS 370
External clamping of gear shaft
Operation:
– Grinding or hard turning of bore

consisting of:
– Hardened, ground in top jaws
– Sleeve with centerpoint for additional positioning
and axial end-stop
36
TRITON®-PLUS 370
External clamping of diverse ball heads
Operation:
– Grinding of spherical form
Sphere-Ø260, ca. 87 kg, Clamping-ø100
Sphere-Ø85, ca. 3.3 kg, Clamping-ø32

consisting of:
– Hardened, ground in top jaws with retraction to axial end-stop
– Precision interface between base jaws and top jaws
– Radially simply adjustable axial end-stops
– Radially simply adjustable pre-centering as a loading aid
37
TRITON®-PLUS 370
Clamping on tip circle of thin-walled gear part
Operation:

consisting of:
– Compensating jaws for 6-point clamping
– Exchangeable top jaws to compensating jaws
for different clamping diameters
– Precision interface between compensating jaws and top jaws
– Radially adjustable axial end-stops
38
TRITON®-PLUS 370
Tip circle and internal clamping
on heavy gear part
Operation:

consisting of:
– Basic top jaws
– Exchangeable top jaws for different
clamping diameters
– Radially adjustable axial end-stops
39
HYDRAULICALLY OPERATED
INDEXING CHUCK
3 HSKCHS 400 So
Work pieces: Various pump casings
Operations: Turning the centric and eccentric
inside diameters and the adjacent
end faces
Clamping task
– Clamping the work piece on a short, cylindrical surface
– Positioning by a positioning pin in a manufacturing bore
– It must be possible to manufacture eccentric dimensions 5.0, 6.3, 8.0, 10.0,
12.6 and 16.0 mm
– The flatness deviation of the end faces may not exceed 0.01 mm.
– High run-out accuracy
– Stable clamping
Clamping system
– Hydraulically operated three-jaw indexing chuck – turnable inside chucks
– Manually adjustable eccentric dimension
– Automated indexing from centric to eccentric position
· Interchangeable top jaws
· Interchangeable axial end stops with integrated positioning pins
– Clamping chuck hermeticaly sealed
40
Suitability as per
machining process:
A
3 HSKCHS 400 So B
Eccentric grinding
C
Turning
D
Hard turning
E
Combination
F
Milling/drilling
SwissChuck.com
Mass 200 kg
Max. rpm 900 1/min
Jaw stroke 3 mm
Number of hydraulic lines 8
41
HYDRAULICALLY OPERATED
CONSOLE AND COMPENSA-
TING CHUCK
2 OVEK-M 270 So
Work pieces: Control lenses to hydraulic pumps
Operations: Grinding the spherical shape and the bore
Clamping task
– Referencing the control lenses:
· in the bore
· to the radius at the back
· optionally: - to the center plane of the side surfaces (centric clamping)
- at the lower side surface (console type clamping)
– Clamping at the side surfaces with hardly any deformation
Clamping system
– Hydraulically operated two-jaw chuck
– Hydraulically controllable function changing between centric
and console type clamping
– Retractable centering mandrel with interchangeable centring pin
· top jaws
· centring pins
– Clamping chuck hermetically sealed with patented circulating oil lubrication
42
Suitability as per
machining process:
A
2 OVEK-M 270 So B
Eccentric grinding
C
Turning
D
Hard turning
E
Combination
F
Milling/drilling
SwissChuck.com
Outside diameter 292/270 mm
Max. clamping width 154 mm
Displacement stroke of the centring plunger 25 mm
43
PRECISION
INDEXING CHUCK
HSCH 280 So
Work pieces: Hydraulic motor shaft
Operations: Grinding the eccentrically placed ball sockets
Clamping task
– Clamping the body at the outside diameter
– Axial end stop at the shoulder
– Checking for presence of the workpiece at the axial end stop
– Precise sevenfold, partial indexing
– High positioning accuracy
– Manual or automatic loading
Clamping system
– Hydraulically operated sevenfold precision indexing chuck
– Indexing around eccentric axis
– Interlocking the indexing positions free of play, with monitoring
– Interchangeable axial end stops with check in presence of workpiece
44
Suitability as per
machining process:
A
HSCH 280 So B
Eccentric grinding
Clamping position
Loading position C
Turning
D
Hard turning
E
Combination
F
Milling/drilling
SwissChuck.com
Mass 97 kg
Max. clamping force 22.5 kN
Number of lines:
• Hydraulic 4
• Pneumatic 1
45
SPECIAL
CONSOLE CHUCK
VARKO 200 So
Workpieces: Steering shafts
Operation: Grinding of the ball thread
Clamping task
– Highly repeatable and rigid clamping of different workpieces
· Vertical positioning of the workpiece with adjustable console jaws
· Lateral positioning of the workpiece via the two upper jaws
· Possible correction of symmetry at the upper jaws
· Simple exchange of the workpiece specific accessories
· Large jaw stroke for unhindered loading
Clamping system
– 3-jaw console chuck
· The vertically positioned jaw acts as a bracket jaw and moves
against an end-stop
· The end-stop can be adjusted by +/-0.5 mm
· The two upper jaws, which clamp centrically, can be adjusted
in line with the vertical symmetry plane
· The longitudinal end-stop in the check’s center can be easily changed
· Sealed unit
· Hydraulically actuated
46
Suitability as per
machining process:
A
VARKO 200 So B
Eccentric grinding
C
Turning
D
Hard turning
E
Combination
F
Milling/drilling
SwissChuck.com
Overall height including top jaws ca. 170 mm
Max. actuation pressure 3.5 MPa
Max. RPM 500 1/min
47
HYDRAULIC STEERING
SHAFT CLAMPING SYSTEM
2Z 3A 200 So
Work pieces: Various steering shafts
Operations: Grinding the ball screw
Clamping task
– Positioning the shafts in a defined tooth space
– Detecting the position of the clamping diameter
– Clamping the shafts near the ball screw with hardly any deformation
– Simple exchanging of work piece specific interchangeable tooling
Clamping system
– Two-part clamping system, consisting of:
· concentric chuck
· compensating chuck
– Complemented with interchangeable adaptors
with various design heights
– Work piece specific tooling
· centring jaws
· clamping jaws
· sensing elements
· axial end stops
48
Suitability as per
machining process:
A
2Z 3A 200 So B
Eccentric grinding
C
Turning
D
Hard turning
E
Combination
F
Milling/drilling
Concentric chuck Compensating chuck
SwissChuck.com
Overall height without adaptors 193 mm
Mass 38 kg
Max. rpm 500 1/min
49
HYDRAULIC
COMPENSATING CHUCK
HYDRAULICALLY DISPLACE
ABLE COMPENSATING CHUCK
6 OVARZ 448 So |6 OVARZV 448-50 So
Work pieces: Large crankshafts up to
4 m lengh and a weight of 1000 kg
Operations: Grinding the pin and main bearings
Grinding the pin and main bearings and the
shaft ends (6 OVARZV 448-50 So)
Clamping task
– Positioning of the crankshafts between centers
– Compensating chucking at shaft ends
– Three-dimensional compensation of distortions that could occur as a result of
grinding operations on the work piece
– Continuous retraction to the centre point
– High clamping force
– Radial accessibility for measuring sensor at the shaft end
– The retractable chuck allows a complete machining including the shaft ends
possible with (6 OVARZV 448-50 So)
Clamping system
– Hydraulically operated six-jaw chuck
– Hydraulically operated six-jaw chuck with displaceable compensating chuck
(6 OVARZV 448-50 So)
– Rigid base unit with interface to centre points
– Elastical element between base unit and six-jaw chuck
– Integrated retraction unit for secure holding at centre point
– High clamping forces
– Simple interchangeability of the top jaws and centers
50
Suitability as per
machining process:
A
6 OVARZ 448 So B
Eccentric grinding
Compensating chuck
C
Turning
6 OVARZV 448-50 So D
Hard turning
Retractable
compensating chucks
E
Combination
F
Milling/drilling
SwissChuck.com
Technical characteristics 6 OVARZ 448 So 6 OVARZV 448-50 So

Outside diameter 470 mm 470 mm
Overall height 277 mm 414 mm
Mass 210 kg 326 kg
Stroke per jaw 5 mm 5 mm
Displacement stroke of the chuck – 50 mm
Max. clamping diameter 305 mm 305 mm
Max. clamping force 88 kN 88 kN
Number of hydraulic lines 4 6
Pressure up to 8.0 MPa 8.0 MPa
51
BRACKET COMPEN-
SATING CHUCK
2 AFLD 230 So
Work pieces: Motor vehicle crankshafts
Operations: Grinding the crank pins
Clamping task
– Vertical loading, directly to clamping position
– Positioning of the crankshafts between centers
– Clamping at the first and last pre machined main bearings (run-out error
vis-à-vis centres) with hardly any deformation
Clamping system
– Hydraulically operated twist finger type console chuck
– Hydraulically operated displaceable centre points, moving inside a clamping
chuck against a fixed end stop, compensating opposite side
– Sensing elements to detect the position of the clamping diameter without
distortion of the crankshaft
– Console jaws moving to a fixed position, given by the sensing elements
– Twist fingers with interchangeable top jaws clamping the crankshaft with
sufficient force
52
Suitability as per
machining process:
Clamping position
A
2 AFLD 230 So B
Eccentric grinding
C
Turning
Loading position
D
Hard turning
E
Combination
F
Milling/drilling
SwissChuck.com
Mass 47 kg
Stroke per jaw 5 mm
53
CENTRAL
DRIVE SYSTEM
MAS So
Work pieces: Motor vehicle crankshafts
Operations: Synchronous machining of both shaft ends
Task
– Permit vertical loading directly into clamping position
– Referencing the crankshafts between centers (on machine side)
– Supporting the crankshafts with steady rests on both sides of the
MAS possible
– Torque transfer at face panels of the central crankpin
– Running of the split drive wheel almost vibration free
– Width of the main geometry max. 85 mm (interfering contours to the
steady rests)
– Consideration of all interfering contours in the machine
Drive system
– Clamping system, consisting of three main modules:
· base unit with interface to grinding machine
· drive unit
· revolving unit
– Rotation by a special split drive wheel
– Protected by an active air purge system against contamination
– Air sensing system for functional monitoring
– Various proximity sensors
– Workpiece-specific interchangeable parts
54
Suitability as per
machining process:
A
Loading position
MAS So B
Eccentric grinding
C
Turning
D
Hard turning
E
Combination
Drive position
F
Milling/drilling
SwissChuck.com
Overall dimensions 220 x 557 x 946 mm
Clearance for loading 220 mm
Construction width 85 mm
Mass 301 kg
Transferrable torque 50 Nm
Max. rpm 200 1/min
Number of lines:
• Hydraulic 6
• Pneumatic 4
55
PRECISION
INDEXING CHUCK
3 SKGCH 315 So
Work pieces: Different spray nozzles
Operations: Roughing and finishing of the nozzle
bores and the center bore
Clamping task
– Clamping the body at the outside diameter
– Axial end stop at the shoulder
– Automatic loading with checking for presence of workpiece
– High repeat accuracy:
Repeated indexing back and forth with a test shaft. At a distance of 60 mm a
concentricity of the indexing axis <= 0.01 mm
– Easy mounting/demounting of the work piece specific interchangeable parts
– Guaranteeing accessibility for tools
Clamping system
– Hydraulically operated three-jaw precision indexing chuck
– 180° indexing around transverse axis
– Interlocking both indexing positions free of play, with monitoring
– Optimal discharge of cuttings
– Top jaws with precision interface => jaw change without readjusting
– Indexing accuracy <= 0.01 mm
– Interchangeable axial end stops with check in presence of workpiece
56
Suitability as per
machining process:
Loading position
A
3 SKGCH 315 So B
Eccentric grinding
Position indexed 180°

C
Turning
D
Hard turning
E
Combination
F
Milling/drilling
SwissChuck.com
Mass 69 kg
Max. clamping force 7.5 kN
Number of lines:
• Hydraulic 4
• Pneumatic 2
57
DOUBLE PITCH CIRCLE
CLAMPING CHUCK
DPLC 270 So
Work pieces: Clutch gear
Operations: Grinding the bore, reference by
both pitch circle diameters
Clamping task
– Clamping in the pitch circles of both gearings
– Axial end stop at the front
– Simple automatic loading
– Tooling for different work pieces
Clamping system
– Cylinder-operated clamping chuck with collets
– Gearing with larger pitch circle diameters must be positioned for loading
– Inside collet with special turning mechanism for reliable gripping into the
gearing teeth
– Interchangeable collets and axial end stops
– Use with special power-operated double piston clamping cylinders and
additional lines for hydraulics and pneumatics
58
Suitability as per
machining process:
Loading position
A
DPLC 270 So B
Eccentric grinding
Clamping position
C
Turning
D
Hard turning
E
Combination
F
Milling/drilling
SwissChuck.com
Outside diameter 270 / 302 mm
Mass 84 kg
Radial strokes:
• outer collet 4.5 mm
• inner collet 6.0 mm
Max. outside ø 110 mm
Max. total clamping force 30 kN
Number of lines:
• Hydraulic 2
• Pneumatic 1
59
SPRING FINGER
CHUCK
3 OSC 240 So
Work pieces: Gear wheels
Operations: Synchronous grinding of bore, taper,
outer diameter and end faces
Clamping task
– Clamping in pitch circle ø
– Integration in hydrostatic central bearing
– Automatic loading
– Sufficient free space for grinding wheels
Clamping system
– Spring force-operated three-jaw chuck
– Docking point for hydraulics and for opening the chuck
– Pre-centring pins to prevent misloading
– Interchangeable and axial end stops
60
Suitability as per
machining process:
Machining side
right
A
3 OSC 240 So B
Eccentric grinding
C
Turning
Machining side
left
D
Hard turning
E
Combination
F
Milling/drilling
SwissChuck.com
Outside diameter 240 / 200 mm
Radial jaw stroke 1.4 mm
Number of lines:
• Hydraulic 1
• avaPneumatic 1
61
TWIST FINGER AXIAL
CLAMPING CHUCK WITH
CENTRING JAWS
3 FLD 155 So
Work pieces: Thin-walled gear wheels
Operations: Hard turning and grinding of the bore
and front face
Clamping task
– Centring at the outside diameter
– Run-out accuracy < 0.015 mm
– Clamping without deformation
– High run-out accuracy of the bore after machining
– Automatic loading
– Easily exchangeable tooling for a big variety of work pieces
– Range of the max. outside ø: 30 – 63 mm
– Maximum workpiece thickness: 50 mm
Clamping system
– Cylinder-operated twist finger chuck
– Sensitive centring jaws
– Easily exchangeable axial clamping jaws, centring jaws and axial
end stops
– Integrated cleaning of jaws and axial end stop
62
Suitability as per
machining process:
Loading position
A
3 FLD 155 So B
Eccentric grinding
C
Clamping position Turning
D
Hard turning
E
Combination
F
Milling/drilling
SwissChuck.com
Mass 15 kg
Strokes:
• radial centring jaws 1.4 mm
• axial clamping jaws 1.0 mm
Max. axial clamping force 8 kN
Number of lines:
• cooling agent 1
• compressed air 2
63
INDEXING CHUCK
0 TO 20°
HS 210 So
Work pieces: Acetabulum made of synthetic material
for artificial hip-joint
Operations: Accurate turning of the axis parallels and
of the part inclined towards the axis
Clamping task
– Taking over the workpiece from the sub spindle
– Machining the part parallel to the axis
– Indexing to an angle position between 0 and 20°
– Machining the inclined part
– Automatic loading of the workpieces
– Automatic exchanging of collets
– 24 hours unmanned manufacturing
Clamping system
– Two-part clamping chuck, where the inside chuck is inclined 10°
vis-à-vis the C axis
– Interchangeable collets for automated change over
– Pull in and locking mechanism for the collets in the inside chuck
– Coupling unit for multiple rotary feed unit
– Indexing is in accordance with defined rotation of the spindle
64
Suitability as per
machining process:
Centric position
A
HS 210 So B
Eccentric grinding
C
Turning
D
Hard turning
E
Combination
F
Milling/drilling
Indexed position
SwissChuck.com
Outside diameter of the chuck 210 mm
Mass of the chuck 32 kg
Number of lines:
• Hydraulic 4
• Pneumatic 5
65
HYDRAULIC TWO-JAW
COMPENSATING CHUCK
2 OVEKA 210 So
Work pieces: Turbine blades
Operations: Roughing and finish milling of the blades
Clamping task
– Docking the workpiece in a loading station outside the machine room
– Positioning of the work piece between centers
– Compensating chucking
– Clamping force must be retained in a way that the workpiece cannot shift
during transportation from the loading station to the machine room
– Interface between clamping chuck and spindle nose is HSK 100
– Hydraulic interfaces with leakage-proof couplings
Clamping system
– Compensating two-jaw lever chuck with additional locking plungers
– Spring loaded centre point
– HSK interface
– Interface to handling system
– Leakage-free couplings for hydraulic feeding
– Tooling for various workpieces
66
Suitability as per
machining process:
A
2 OVEKA 210 So B
Eccentric grinding
C
Turning
D
Hard turning
E
Combination
Clamping position turning/hard turning
F
Milling/drilling
SwissChuck.com
Outside diameter of the chuck 210 mm
Mass of the chuck 36 kg
Clamping force at 8 MPa 32 kN
Number of lines:
• Hydraulic 3
• Locking air 1
67
SPECIFICATION
DATA SHEET
?
Requirement
special clamping device
Base datas
Manufacturing
Workpiece
Clamping
Requirements
To quote
68
The following information is relevant for the procurement process:
Base datas Date: .................................... Customer: .................................. Phone-No: ..................................

Quote-No: ............................. Address: ..................................... Fax: ...........................................
Written by: ............................ PO code, city: ............................. Email: .........................................
Required quoting date: .......... Country: .....................................
Manufacturing  Ginding  Turning  Hard turning  Combined

Note: ..........................................................................................
Workpiece Description: .......................... Part-No: ..................................... Note: .........................................

Material: ............................... Heat treatment: .......................... ...................................................
Clamping surface
End stop surface
 Rough  Turned  Rough  Turned Note: .........................................
 Milled  Ground  Milled  Ground ...................................................
Diameter: .............................. Between ø: ................................. ...................................................
Tolerance: ............................. And ø: ........................................ ...................................................
Allowance: ............................ At dimension: ............................. ...................................................
Clamping  OD  ID  Between centers  Others

Note ...................................................................................................................................................
 Aut loading  Man loading  Coolant  Air sensing.  Positioning

Note ...................................................................................................................................................
Machine ................................ Spindle / Spindlenose ................ Actuator .....................................

Horizontal ............................. Max speed ................................. Type ...........................................
Vertical ................................. P max: ........................................ Balancing ...................................
 Manual chuck  Hydr. operated  Pneum. operated
Requirements Cycle time ............................ Specific ......................................

Dim ...................................... Dim ............................................ Dim ............................................
Tol ........................................ Tol .............................................. Tol .............................................
To quote No of chucks ......................... Actuator ..................................... Top Tooling .................................

Mounting parts .....................
 Binding quote  Budget price
69
EXPLANATION
OF SYMBOLS
Chucks are hermetically sealed Concentricity
External clamping Clamping range
Compensating clamping Sealing air
Drawbar actuated Circculating lubrication
Hydraulic actuated Movable Chuck
Internal clamping Low maintenance
Pneumatic actuated Repeatability
Precision interface Centric clamping
70
«SwissChuck - is your partner for
workpiece clamping where precision clamping
technology is needed»
SwissChuck develops and produces highly-precise clamping de-
vices. You have the workpiece, the grinding machine - we have the
suitable high-precision chuck or develop the customized special
clamping technique! Whether centric grinding, eccentric grinding,
turning or hard turning - SwissChuck is your partner for workpiece
clamping where precision clamping technology is needed.
Try us! You have a special workpiece for clamping and want to
optimize the production process. We develop and manufacture
customized clamping systems.
SwissChuck AG
Industriestrasse 3
CH-8307 Effretikon
P +41 52 355 31 31
F +41 52 343 52 40
SwissChuck.com
[email protected]
[email protected]
KCHP/VKCHP SAP to KCHP KFHP KCHSF
High-precision force chuck Automated drive carrier Precision power chuck Centrifugal force chuck
VMCHP LZK/LSK-S DL TGC/FTGC

Diaphragm chuck Collet chuck with clamping lamellas Collet expanding mandrel Tool chuck
OVEK OVEKA OVEKAV FLD/AFLD

High-precision force chuck Compensating chuck Moving compensating chucks Twist finger type console chuck
SPECIAL SOLUTIONS PZLHM TRITON®

Tailor made solutions Pneumatic force clamping Precision lathe chuck
cylinder
SwissChuck AG
Industriestrasse 3
CH-8307 Effretikon
P +41 52 355 31 31
F +41 52 343 52 40
SwissChuck.com
[email protected]
[email protected]

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CLAMPING TECHNOLOGY

Our team will be at your service. Test us!

TY Quality & Manufacturing

At SwissChuck, every single staff member guarantees to deliver quality

work – meaning success for you.

Medical Technology & Industrial /

Automotive Industry Tooling Industry

– With or without centrifugal

OFTGC 2-20 So | OFTGC 18-36 So | OFTGC 34-52 So

Work pieces: HSS or carbide tap

2x3 ZLH 180 So B

Work pieces: Shafts for textile machines

2x3 FLD 350 So B

Workpiece specific accessories

Workpiece specific accessories

Workpiece specific accessories

SCPBM 100 So / SCPBM 130 So / SCPBM 165 So

SCPBM 100 So / SCPBM 130 So / SCPBM 165 So B

– With or without compensation of

Workpiece specific accessories

Workpiece specific accessories

Workpiece specific accessories

Sphere-Ø85, ca. 3.3 kg, Clamping-ø32

Workpiece specific accessories

Workpiece specific accessories

Workpiece specific accessories

Concentric chuck Compensating chuck

Technical characteristics 6 OVARZ 448 So 6 OVARZV 448-50 So

Position indexed 180°

Base datas Date: .................................... Customer: .................................. Phone-No: ..................................

Manufacturing  Ginding  Turning  Hard turning  Combined

Workpiece Description: .......................... Part-No: ..................................... Note: .........................................

Clamping  OD  ID  Between centers  Others

 Aut loading  Man loading  Coolant  Air sensing.  Positioning

Machine ................................ Spindle / Spindlenose ................ Actuator .....................................

Requirements Cycle time ............................ Specific ......................................

To quote No of chucks ......................... Actuator ..................................... Top Tooling .................................

External clamping Clamping range

Compensating clamping Sealing air

Drawbar actuated Circculating lubrication

Hydraulic actuated Movable Chuck

Internal clamping Low maintenance

Pneumatic actuated Repeatability

Precision interface Centric clamping

VMCHP LZK/LSK-S DL TGC/FTGC

OVEK OVEKA OVEKAV FLD/AFLD

SPECIAL SOLUTIONS PZLHM TRITON®

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