Assembly & Operating Instructions

HYDRAULIC WINCHES

BST H 12000 Lbs

BST H 15000 Lbs
BST H 18000 Lbs
BST H 20000 Lbs
BST HS 12000 Lbs
BST HS 080 Lbs
BST H 35000 Lbs
BST 45000 Lbs
 CONTENTS
INTRODUCTION ..................................................................................... 1
SAFETY WARNINGS AND PRECAUTIONS .......................................... 2
WINCH WARNINGS AND PRECAUTIONS ............................................ 3
UNPACKING........................................................................................... 4
INSTALLATION ...................................................................................... 4
OPERATION ........................................................................................... 8
WINCH ACCESSORIES YOU WILL NEED .......................................... 10
RIGGING TECHNIQUES ...................................................................... 10
LUBRICATION ...................................................................................... 11
CABLE ASSEMBLY REPLACEMENT ................................................. 11
TROUBLE SHOOTING ......................................................................... 12
WINCH ASSEMBLY DRAWING(BST) .................................................. 13
WINCH PARTS LIST(BST) ................................................................... 14
WINCH ASSEMBLY DRAWING(BST HS12000lb) ............................... 16
WINCH PARTS LIST(BST HS12000lb) ................................................ 17
WINCH ASSEMBLY DRAWING(BST HS080 lb) .................................. 18
WINCH PARTS LIST(BST HS080 lb) ................................................... 19
SPECIFICATION（BST H12000 lb） ................................................... 20
SPECIFICATION（BST N15000 lb） ................................................... 21
SPECIFICATION（BST N18000 lb） ................................................... 22
SPECIFICATION（BST HS12000 lb） ................................................. 23
SPECIFICATION（BST HS080 lb）..................................................... 24
SPECIFICATION（BST H35000 lb） ................................................... 25
SPECIFICATION（BST H45000 lb） ................................................... 26
 INTRODUCTION
Congratulations on your purchase of a high quality winch. We design and
build winches to strict specifications and with proper use and
maintenance should bring you years of satisfying service.

WARNING - Read, study and follow all instructions before

operating this device. Failure to heed these instructions may result
in personal injury and/or property damage.

Your winch can develop tremendous pulling forces and if used unsafely or
improperly could result in property damage, serious injury or death.
Throughout this manual you will find the following symbols for caution,
warning and danger. Pay particular attention to the notes preceded by
these symbols as they are written for your safety. Ultimately, safe
operation of this device rests with you, the operator.

This indicates a potentially hazardous situation, which if not avoided, may

CAUTION result in minor or moderate injury. This notation is also used to alert you
against unsafe practices.

This indicates a potentially hazardous situation, which if not avoided, could

WARNING result in death or serious injury.

1
 SAFETY WARNINGS AND PRECAUTIONS

WARNING: When using the tool, basic safety precautions should always be
followed to reduce the risk of personal injury and damage to the equipment. Read all
this instructions before using this tool!

WARNING –Keep children away. Children must never be allowed in the work
area Do not let them handle machines, tools, or extension cords.

WARNING –Store idle equipment. When not in use, tools must be stored in a
dry location to inhibit rust. Always lock up tools and keep out of reach of children.

WARNING –Dress properly. Do not wear loose clothing or jewelry as they can
be caught in moving parts. Protective, electrically non-conductive clothes and non-skid
footwear are recommended when working. Wear restrictive hair covering to contain
long hair.

WARNING –Use eye and ear protection. Always wear impact safety goggles.
Wear a full face shield if you are producing metal filings or wood chips. Wear a dust
mask or respirator when working around metal, wood, and chemical dusts and mists.

WARNING –Maintain tools with care. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing accessories.
Inspect tool cords periodically and, if damaged, have them repaired by an authorized
technician. The handles must be kept clean, dry, and free from oil and grease at all
times.

WARNING –Disconnect switch. Unplug switch when not in use.

WARNING –Stay alert. Watch what you are doing, use common sense. Do not
operate any tool when you are tired.

WARNING –Check for damaged parts. Before using any tool, any part that
appears damaged should be carefully checked to determine that it will operate
properly and perform its intended function. Check for alignment and binding of moving
parts; any broken parts or mounting fixtures; and any other condition that may affect
proper operation. Any part that is damaged should be properly repaired or replaced by

2
a qualified technician. Do not use the tool if any switch does not turn “On” and “Off”
properly.

WARNING –Replacement parts and accessories. When servicing, use only

identical replacement parts. Use of any other parts will void the warranty. Only use
accessories intended for use this tool.

WARNING –Do not operate tool if under the influence of alcohol or drugs.
Read warning labels on prescription to determine if your judgment or reflexes are
impaired while taking drugs. If there is any doubt, do not operate the tool.

WINCH WARNINGS AND PRECAUTIONS

WARNING –Keeps hands and body away from Fairlead (cable intake slot) when
operating.

WARNING –Secure vehicle in position before using winch.

WARNING –Be certain winch is properly bolted to a structure (or vehicle) that can
hold the winch load.

WARNING –Do not use inappropriate attachments to extend the length of the
winch cable.

WARNING –Never lift people or hoist loads over people.

WARNING –Never come in between the winch and the load when operating.

WARNING –Do not apply load to winch when cable is fully extended. Keep at
least 5 full turns of cable on the reel.

WARNING –After moving an item with the winch, secure the item. Do not rely on
the winch to hold it for an extended period.

WARNING –Examine winch before using. Components may be affected by

exposure to chemicals, salts, and rust.

WARNING –Never fully extend cable while under load. Keep 5 complete turns of
cable around the winch drum.

WARNING –Never operate winch if cable shows any signs of weakening, knotted
or kinked.

3
 WARNING –Winch does not have a locking mechanism. Secure load after
moving.

WARNING –Do not cross over or under cable under load.

WARNING –Do not move vehicle with cable extended and attached to load to pull
it. The cable could snap.

WARNING –Use gloves while handling cable.

WARNING –Apply blocks to vehicle when parked on an incline.

WARNING –Re-spool cable properly.

WARNING –Winch cable must be wound onto the drum under a load of at least
10% rated line pull or outer wraps will draw into inner wraps and damage winch cable

WARNING –Whenever before your winch start to working, please slightly test-run
your winch in two direction each last one or two second, even if the winch drum only
round a few degree of angle, ensure the winch is well-balanced, especially after you
operated the clutch, test-running winch can make winch in gear.

UNPACKING

When unpacking, check to make sure all parts is included. Refer to Assembly
Drawings and Parts List (both with like item numbers) at the end of this manual.

INSTALLATION

1. Your winch is designed with a bolt pattern that is standard in this class of winch.
Many winch mounting kits are available that utilize this bolt pattern for the most
popular vehicle and mounting channels. If you cannot find a kit locally, contact us
and we will provide you with the name of a dealer near you. If you will utilize the
mounting channel you must ensure that it is mounted on a flat surface so that the
three major sections (motor, drum and gear housing) are properly aligned. Proper
alignment of the winch will allow even distribution of the full rated load.
2. Start by connecting the roller fairlead to the winch using 2 each of the cap screw and
lock washer; If your winch is with the mounting channel, then using 2 each of the
cap screw, flat washer, lock washer and securing with locknut (Make sure the screw
4
 is placed through the mounting channel and roller fairlead from inside the channel.
This will allow enough clearance for the winch to be placed in the channel without
obstruction.)
3. Assemble the winch to the mounting channel or vehicle bump base by first pulling
and releasing the clutch knob to the “CLUTCH OUT” position (free spooling). Pull
out a few inches of cable from the drum and feed the wire loop through the opening
in the front of the mounting channel and roller fairlead. Now, using the remaining
cap screws and lock washer secure the winch to the mounting channel.
4. Please refer to installation illustration.

Mounting The Directional Solenoid Valve Assembly:

The valve should be mounted away from any areas where heat may be considered
too extreme, such as an exhaust manifold or turbo. Be sure all plumbing and wiring
reaches from the area is selected without being stressed. It may be mounted by using
the bracket and allen screws supplied. Using the bracket as a guide, mark the location
of where the mounting holes are going to be drilled, remove the plate and drill four
1/4" holes. Mount Valve Assembly using nuts, bolts.

If your winch is U type, the directional solenoid valve is combined to hydraulic motor
already.

Note: On some vehicles grill may have to be removed to install plumbing and wiring
for the winch.
Electrical Connections:

If winch’s power supply is from the vehicle’s exiting power steering pump, the solenoid
valve system is designed default to the power steering box so power steering is
always available even when the winch is in use. The power source to the solenoid is
not energized until the three or four pole quick connector plug is plugged in. Each
solenoid has two wires-either of which can be used as a ground or for electric power.
The grounds are connected to each other at the factory . Connect all wiring to the
battery as shown in illustration. Then test hand control unit, solenoids will make a
slight “click” sound if connected properly.
Plumbing Connections:
5
Keep all hoses away from any areas where heat may be considered too extreme such
as an exhaust manifold or turbo. Lines should not be allowed to rub on any abrasive
or vibrating surfaces. In some applications, 90°fittings on the directional valve and
motor or balance valve are necessary to make hose mounting more flexible. After
plumbing has been laid out on vehicle, install o-ring fittings supplied to valve. Torque
tight. Do not over tighten any fittings. Install o-ring fittings on Winch Motor. Torque
tight. Connect any hose port A on motor to port A on directional valve, port B on motor
to port B on directional valve, port P on directional valve to pump’s high pressure port,
port T on valve to reservoir, if necessary connect any hose port S on valve to steering
box. Attach any o-ring or seal from vehicles original tube fitting to tube fitting.

Working hydraulic principle chart and installation illustration（YD）:

6
Below is installation illustration with mounting channel:

1 . HW H1200 0 lb / HWH1 5 000 lb / HW H1800 0 lb：

2 . HW HS1 2 000 lb：

3 . HW HS08 0 lb：

7
 Caution:
Hydraulic system needs a relief valve to make sure the system is safe; If there is not
relief valve in the system; it would be serious danger and the system can’t operation. If
your winch drived by an existing hydraulic power system, the relief valve is also
existing.
Battery cables should not be drawn taut leave slack for some cable movement.
If your application is supplied with an added cooler, Please refer to illustration.
Check fluid level. Replace lost fluid to system. System will need to be purged. Start
engine. Power winch cable in 5 feet. Shut engine off. Check fluid level. Add fluid until
full. Start engine. Power winch cable out 5 feet. Shut engine off. Check fluid level. Add
fluid until full if necessary. Start engine. Power wrings cable into desired position. Turn
vehicle wheels from lock to lock position 5 times. This will aid in bleeding out any air
the may have got into the system.
If the hand control unit is working backwards, simply exchange the brown and white
wire connectors in valve.
Test Winch for proper operation. Refer to the Operation section, below.

8
 OPERATION

WARNING
1 Make sure clutch is totally engaged before starting any winch operation;
2 Stay clear and away from raised loads;
3 Stay clear of cable while pulling do not try to guide cable;
4 A min. of 5 wraps of cable around the drum barrel.

General information:
The Winch’s standard equipments contain gear reducer、drum、hydraulic motor、
solenoid valve、switch assembly、female connector and plumbing fittings. The winch
obtains its pressure from the vehicle’s existing power steering pump or other hydraulic
power. The winch is totally sealed, can be used underwater.
For your reference there are several other ways to supply power for winch; the first
way: use an individual pump for engineering use; the second way: The winch’s
pressure is from the vehicle’s exiting power steering pump as Installation illustration:
① Use a suitable individual pump which has not oil valve; it supply pressure for both
steering box and winch. ②: Use a combined pump which integrate an oil valve
together, the oil valve supply two kinds of flow for difference demand, one with
constant flow is for steering use, the other with higher power is for engineering use.

Caution:
Hydraulic system needs an relief valve to make sure the system is safe; If there is not
relief valve in the system; it would be serious danger and the system can’t operation. If
your winch drived by an existing hydraulic power system, the relief valve is also
existing.

Winch working demonstration:

1. Disengage the clutch by turning the clutch to the “CLUTCH OUT” position.

2. Grab the cable assembly and pull the cable to the desired length, then attach to
item being pulled.

9
Caution: Always leave at least five turns of cable on the drum; Review Winch Safety

Warnings and Precautions on page 2、3 before continuing.

3. Reengage the clutch by turn the clutch assembly to the “CLUTCH IN” position, if
the clutch is not engaged, the winch drum must be turned by hand, until the clutch
is totally engaged.

4. Insert the switch assembly connector onto the directional valve

5. Test-run winch in two directions, each direction last one or two seconds, to test
whether winch working normally in two directions, meantime make sure the clutch
totally engaged.

6. While standing aside of the tow path, hold and operate the Switch Assembly
supplied by your choice. To reverse directions. Wait until the motor stops before
reversing directions.

7. When the towing is complete, remove the switch assembly. From the female
connector of the directional valve and replace the female connector cover.

Maintenances

eWINCH ACCESSORIES YOU WILL NEED

NOT INCLUDED WITH YOUR WINCH

Gloves – For handling the wire rope and hook strap.
Anchor Strap/Chain – Tree saver anchor straps are made of high quality nylon with
high tensile strengths up to 15000lbs.
Heavy Blanket – place on the cable to absorb energy should the wire rope break.

RIGGING TECHNIQUES

Self-Recovery
Locate a suitable anchor such as a strong tree trunk or boulder.

Always use a sling as an anchor point. CAUTION Do not attach

the clevis hook back onto the cable as this could cause damage to
Fig 3.1
the cable.As shown in Fig 3.1

10
 CAUTION Do not winch from an acute angle as the wire rope
will pile up on one side of the drum causing damage to wire rope
and the winch. Fig 3.2
Fig 3.2
Short pulls from an angle can be used to straighten the vehicle.
Long pulls should be done with the wire rope at a 90° angle to the
winch/vehicle.

When pulling a heavy load, place a blanket or jacket over the wire
rope five or six feet from the hook. In the event of a broken cable it
will dampen the snap back. For additional protection open the
Fig 3.3
hood of the vehicle as shown in Fig 3.3

For pulls over 70% rated line pull, we recommend the use of the
snatch block/pulley block to double line the wire rope. Fig 3.4
Fig 3.4 This reduces the load on the winch and the strain on the rope by up
to 50% depending on the included angle.

WARNING - Never use your winch for overhead hoisting or for

lifting people or moving people.
Fig 3.5

LUBRICATION

1. All moving parts within the Winch having been Lubricated using high temperature
lithium grease at the factory. No internal lubrication is required.
2. Lubricate Cable Assembly periodically using a light penetrating oil.

CABLE ASSEMBLY REPLACEMENT

If the wire rope has become worn or is beginning to show signs of strands breaking, it
must be replaced before being used again.
1. Turning clutch to the “CLUTCH OUT” position.

11
2. Extend cable assembly to its full length. Note how the existing cable is
connected to the drum.
3. Remove old cable assembly and attach new one as the ld cable connected to
the drum. Insert the end of the new rope and secure the screw M8x10 being
tightly screwed
4. Turning clutch to the “CLUTH IN” position.
5. Retract cable assembly onto drum, first five wraps being careful not to allow
kinking, then winch cable must be wound onto the drum under a load of at
least 10% rated line pull.

WARNING - Only replace the wire rope with the identical replacement part
recommended by the manufacturer.

TROUBLE SHOOTING

SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION

-Electrical connections -Insert Switch Assembly all the way into

Winch does not
have not connected connector.
turn properly
-Tighten nuts on all cable connections.

Motor runs but -Turn the clutch to the high or lows peed
- The clutch is Not
Cable drum engaged position. If problem still persists, a qualified
does not turn technician needed to check and repair.

Winch drum -Insufficient pressure or

runs slowly or oil flow -Bump is not suitable or defective. Change a
without normal new one or a suitable one
power.
- Insufficient fluid in the -Check fluid level. Add fluid until full.
system

12
 Winch working
-Simply exchange the blue and yellow wire
direction is in -Electrical connections
connectors at the solenoid of directional
backwards of are in wrong direction in
valve, or change the oil pipe between the
the switch the valve solenoid.
valve and motor.
assembly.

-Winch working in wrong -Change winch working direction looking is to

Winch braking direction. clockwise look at the motor end
malfunction. -Brake slice worn or - Simply readjusted the braking angle or
worn not. replaces the new brake slice.

WARNING - Adjustment braking angle method: The spring according to the

spring gyrotropic pre-tight two laps, then shows the spline tooth set according to
following braking cutaway view the adjustment angle for 20°±5°.

13
WINCH ASSEMBLY DRAWING( BST H )

IN

T
OU

14
 WINCH PARTS LIST(BST H)
No. Part # Qty Description Remark

1 HWH1200001 2 Screw M12×30 Used in HWH12000/HWH15000 /HWH18000lb

2 HWH1200002 2 Lock Washer Ø12 Used in HWN12000/HWH15000 /HWH18000lb

HWH1200100 1 Hydraulic Motor Used in HWH12000/ HWH15000lb

3
HWH1800100 1 Hydraulic Motor Used in HWH18000lb

4 HWH1200003 4 Screw M8×25 Used in HWH12000/HWH15000 /HWH18000lb

5 HWH1200004 4 Lock Washer Ø8 Used in HWH12000/HWH15000 /HWH18000lb

6 HWH1200005 1 Coupling plate Used in HWH12000/HWH15000 /HWH18000lb

HWH1200006 Used in HWH12000/ HWH15000lb

7 1 Front Bearing
HWH1800006 Used in HWH18000lb

HWH1200007 Used in HWH12000/ HWH15000lb

8 2 Bushing-Drum
HWH1800007 Used in HWH18000lb

HWH1200200 Used in HWH12000/ HWN15000lb

9 1 Break/Shift Assembly
HWH1800200 Used in HWN18000lb

HWH1200008 Used in HWH12000/ HWH15000lb

10 1 Transition Shaft
HWH1800008 Used in HWH18000lb

HWH1200009 Used in HWH12000/ HWN15000lb

11 1 Transmission Shaft
HWH1800009 Used in HWH18000lb

HWH1200300 Used in HWH12000/ HWN15000lb

12 1 Drum Assembly
HWH1800300 Used in HWH18000lb

13 HWH1200010 1 Screw M8×10 Used in HWH12000/HWH15000/HWH18000lb

HWH1200011 Used in HWH12000/ HWH15000lb

14 1 Inner supporting
HWH1800011 Used in HWH18000lb

HWH1200012 Used in HWH12000/ HWH15000lb

15 1 “O” Ring Seals
HWH1800012 Used in HWH18000lb

HWH1200013 Used in HWH12000/ HWH15000lb

16 1 Gear-Ring
HWH1800013 Used in HWN18000YD

HWH1200400 Used in HWH12000/ HWN15000lb

17 1 Gear Carrier Assembly(Output)
HWH1800400 Used in HWH18000lb

HWH1200500 Used in HWH12000/ HWN15000lb

18 1 Gear Carrier Assembly (Input)
HWH1800500 Used in HWH18000lb

HWH1200014 Used in HWH12000/ HWH15000lb

19 1 Antifriction Pad
HWH1800014 Used in HWH18000lb

20 HWH1200015 1 Screw M8×10 Used in HWH12000/HWH15000 /HWH18000lb

21 HWH1200600 1 Clutch handle Assembly Used in HWH12000/HWH15000 /HWH18000lb

15
22 HWH1200016 1 Gear-Housing Used in HWH12000/ HWH15000lb

HWH1800016 Used in HWH18000lb

23 HWH1200002 4 Lock Washer Ø12 Used in HWH12000/HWH15000 /HWH18000lb

24 HWH 1200001 4 Screw M12×35 Used in HWH12000/HWH15000 /HWH180000lb

25 HWH 1200017 4 Tamper Used in HWH12000/HWH15000 /HWH180000lb

26 HWH 1200018 4 Screw M10×35 Used in HWH12000/HWH15000 /HWH180000lb

27 HWH 1200019 2 Tie Bar Used in HWH12000/HWH15000 /HWH180000lb

28 HWH 1200020 4 Lock Washer Ø10 Used in HWH12000/HWH15000 /HWH180000lb

29 HWH 1200700 1 Remote Control Switch（RCH） Used in HWH12000/HWH15000 /HWH180000lb

HWH 1200800 Used in HWH12000/HWH15000

30 1 Cable Assembly
HWH 1800800 Used in HWH18000lb

31 HWH 1200021 1 Strap Used in HWH12000/HWH15000 /HWH180000lb

32 HWH 1200002 4 Lock Washer Ø12 Used in HWH12000/HWH15000 /HWH180000lb

33 HWH 1200022 4 Screw M12×20 Used in HWH12000/HWH15000 /HWH180000lb

34 HWH 1200900 1 Roller Fairlead Used in HWH12000/HWH15000 /HWH180000lb

HWH 1201000 Used in HWH12000/ HWH15000lb (By Choice)

35 1 Mounting Channel
HWH 1801000 Used in HWN18000lb (By Choice)

36 HWH 1200023 2 Cap Screw M12×35 By Choice

37 HWH 1200024 2 Think Flat Washer Ø12 By Choice

38 HWH 1200002 2 Lock Washer Ø12 By Choice

39 HWH 1200025 2 Locknut M12 By Choice

HWH 1201300 Used in HWH12000/ HWH15000lb

40 1 Tensioned Of Steel Wire Supplied Assembly
HWH 1801300 Used in HWH18000YD

41 HWH 1200026 4 Lock Washer Ø10 By Choice

42 HWH 1200027 4 Screw M10×25 By Choice

43 HWH 1200028 1 Back Mounting Plata By Choice

44 HWH 1200029 4 Lock Washer Ø12 By Choice

45 HWH 1200030 4 Screw M12×30 By Choice

HWH 1200031 Used in HWH12000/ HWH15000lb

46 2 Tie Bar
HWH 1800031 Used in HWH18000lb

16
 4
5 6 7 8
9 10
9 11
12 13
14
15
16
17
18 19
20 21
22 23
24 25
26 27
3 28 29
2 30
22
23
1 31 32
33

17
25 45
46
BST HS 12000

49
WINCH ASSEMBLY DRAWING

48

47

34
35
36 35
37
38 39
40 41
42 43
44 31
32
 WINCH PARTS LIST BST HS 12000
No. Part # Qty Description Remark
1 HS1200001 1 High-pressure oil tube
2 HS1200002 2 Oil connection
3 HS1200003 2 Combination Washer 14
4 HS1200004 2 Cap Screw M12 x 30
5 HS1200005 2 Lock Washer Φ12
6 HS1200100 1 Hydraulic Motor
7 HS1200006 1 Blanced valve
8 HS1200007 4 Cap Screw M8 x 55
9 HS1200008 12 Lock Washer Φ8
10 HS1200009 8 Screw M8 x 30
11 HS1200010 1 Brake stents
12 HS1200011 3 Brake block
13 HS1200012 2 Friction plate
14 HS1200013 2 O-ring seal 100*3.55
15 HS1200014 1 Piston
16 HS1200015 1 O-ring seal 140*2.65
17 HS1200016 2 Disk spring
18 HS1200017 2 O-ring seal 118*3.55
19 HS1200018 1 Motor bracket
20 HS1200019 1 Coupling
21 HS1200020 1 Transmission shaft
22 HS1200021 2 Bearing bush
23 HS1200022 2 Ring Seals
24 HS1200023 8 Screw M10 x 25
25 HS1200024 16 Lock Washer Φ10
26 HS1200025 1 Stand bar（b）
27 HS1200026 1 Stand bar（a）
28 HS1200027 2 Screw M8 x 15
29 HS1200200 1 Drum Assembly
30 HS1200028 1 Coupling Ⅰ
31 HS1200029 16 Cap Screw M6 x 20
32 HS1200030 16 Lock Washer Φ6
33 HS1200031 1 End Bearing
34 HS1200300 1 Gear Carrier Assembly （Output）
35 HS1200032 2 Gasket
36 HS1200033 1 Gear-Ring（Output）
37 HS1200400 1 Gear Carrier Assembly （Input）
38 HS1200034 1 Circlip for hole Φ125
39 HS1200035 1 Gear-Ring（Input）
40 HS1200036 1 Gear—Input Sun
41 HS1200037 1 Trust Washer
42 HS1200038 1 Axle sleeve
43 HS1200039 1 Cover-Gear Housing
44 HS1200500 1 Clutch Assembly
45 HS1200040 8 Screw M10 x 35
46 HS1200041 8 Think Flat Washer Φ10
47 HS1200600 1 Roller Fairlead
48 HS1200700 1 Cable Assembly
49 HS1200800 1 Tensioned Of Steel Wire Supplied Assembly

18
 WINCH ASSEMBLY DRAWING
BST HS 080

No. Part # Qty Description Remark

1 HS1000001 2 Combination WasherΦ14
2 HS1000002 1 High-pressure oil tube
3 HS1000003 2 Oil connection
4 HS1000004 2 Cap Screw M12 x 35
5 HS1000005 2 Lock Washer Φ12
6 HS1000006 1 Blanced valve
7 HS1000007 4 Cap Screw M8 x 55
8 HS1000008 12 Lock Washer Φ8
9 HS1000100 1 Hydraulic Motor
10 HS1000009 8 Screw M8 x 25
11 HS1000010 1 Brake stents
12 HS1000011 3 Brake block
13 HS1000012 2 Friction plate
14 HS1000013 2 O-ring seal 100*3.55
15 HS1000014 1 Piston
16 HS1000015 2 Disk spring
17 HS1000016 2 O-ring seal 118*3.55
18 HS1000017 1 O-ring seal 140*2.65
19 HS1000018 1 Motor bracket
20 HS1000019 2 Bearing bush
21 HS1000020 1 Coupling
22 HS1000021 1 Transmission shaft
23 HS1000022 1 Coupling Ⅰ
24 HS1000200 1 Drum Assembly
25 HS1000023 1 Screw M8 x 20
26 HS1000300 1 Gear Carrier Assembly （Output）
27 HS1000400 1 Gear Carrier Assembly （Input）
28 HS1000024 1 Gear—Input Sun
29 HS1000500 1 Clutch Assembly
30 HS1000600 1 Gear Housing Assembly
31 HS1000025 1 Cover-Gear Housing Assembly
32 HS1000026 10 Lock Washer Φ6
33 HS1000027 10 Think Flat Washer Φ6
34 HS1000028 10 Cap Screw M6 x 16
35 HS1000029 4 Cap Screw M10 x 25
36 HS1000030 4 Lock Washer Φ10
37 HS1000700 1 Tensioned Of Steel Wire Supplied Assembly
38 HS1000031 1 Connecting plate
39 HS1000032 16 Screw M10 x 25
40 HS1000033 16 Lock Washer Φ10
41 HS1000800 1 Cable Assembly

19
 SPECIFICATION(HWH12000lb)
BST H 12000lbs Technical specifications
Pulling rate 12000 lbs (5443kg)
Motor displacement 65ml/r
Oil flow 5～45L/min
Pressure 14Mpa
Gear 2 -stage planetary
Gear ratio 25,5:1
Rope 25,5m x Ø 10,2mm
Fairlead 4-ways rollers fairlead
Net weight 53 kg
Mounting bolt pattern 254mm×114.3mm
Dimensions (L x W x H) 519mm × 235mm × 246mm

Line speed and motor current (first layer)

Lbs 0 3000 6000 9000 12000
Line pull
Kgs 0 1361 2722 4082 5443
Line speed m/min 0,7 1,4 2,7 4,6 5,1
Pressure PSI 290,1 652,7 986,2 1305,3 1812,9
Oil flow l/min 5.0 10.0 20.0 35.0 40.0

Line pull and cable capacity

Layer of cable 1 2 3 4
Lbs 12000 9000 6000 3000
Rated line pull per layer
Kgs 5543 4082 2722 1362
Cable capacity per layer M 5 11,3 18,6 25,5

20
 SPECIFICATION(HWHS12000lb)

BST HS 12000lbs Technical specifications

Pulling rate 12000 lbs (5443kg)
Motor displacement 100ml/r
Oil flow 5～60L/min
Pressure 15Mpa
Gear 2 -stage planetary
Gear ratio 17.6:1
Rope 25,5m x Ø 10,2mm 8-M10
Fairlead 4 rolki
Net weight 51 kg
Mounting bolt pattern 374.2mm×114.3mm
Dimensions (L x W x H) 519mm × 235mm × 246mm

Line speed and motor current (first layer)

Lbs 0 4000 6000 8000 12000
Line pull
Kg 0 1814 2722 3629 5443
Line speed m/min 0,9 1,8 3,6 7,2 9,5
Pressure PSI 435,1 986,2 1334,3 1740,4 2175
Oil flow l/min 5.0 10.0 20.0 40.0 60.0

Line pull and cable capacity

Layer of cable 1 2 3 4
Lbs 12000 8000 6000 4000
Rated line pull per layer
Kg 5543 3629 2722 1814
Cable capacity per layer m 7 15 18,6 25,5

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 SPECIFICATION(HWH15000lb)

BST H 15000lbs Technical specifications

Pulling rate 15000 lbs (56804kg)
Motor displacement 65ml/r
Oil flow 5～45L/min
Pressure 14Mpa
Gear 2 -stage planetary
Gear ratio 26:1
Rope 25,5m x Ø 11 mm
Fairlead 4-ways rollers fairlead
Net weight 65 kg
Mounting bolt pattern 254mm×114.3mm
Dimensions (L x W x H) 519mm × 226mm × 262mm

Line speed and motor current (first layer)

Lbs 0 5000 10000 12000 15000
Line pull
Kgs 0 1361 2722 4536 5443
Line speed m/min 0,7 1,4 2,7 4,6 5,3
Pressure PSI 290,1 623,7 1261,8 1450,3 1885,4
Oil flow l/min 5 10 20 35 50

Line pull and cable capacity

Layer of cable 1 2 3 4
Lbs 15000 12120 10168 8757
Rated line pull per layer
Kgs 6804 5498 4612 3972
Cable capacity per layer M 5 11,3 18,6 25,5

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 SPECIFICATION(HWH18000lb)

BST H 18000lbs Technical specifications

Pulling rate 8165 kg
Motor displacement 80ml/r
Oil flow 5～60L/min
Pressure 13Mpa
Gear 2 -stage planetary
Gear ratio 34:1
Rope 26,5m x Ø 12 mm
Fairlead 4-ways rollers fairlead
Net weight 69 kg
Mounting bolt pattern 254mm×114.3mm
Dimensions (L x W x H) 541mm ×390mm ×320mm

Line speed and motor current (first layer)

Lbs 0 10000 12000 15000 18000
Line pull
Kgs 0 4536 5443 6843 8165
Line speed m/min 0,5 2,0 3,0 5,5 6,0
Pressure PSI 290,1 1261,8 1450,3 1775,2 1885,4
Oil flow l/min 5 10 20 30 60

Line pull and cable capacity

Layer of cable 1 2 3 4
Lbs 18000 12120 10168 8757
Rated line pull per layer
Kgs 8165 5498 4612 3972
Cable capacity per layer M 5,5 12,4 20,1 26,5

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 SPECIFICATION(HWHS080lb)

BST HS 080Lb Technical specifications

Motor displacement 17637 lbs (8000kg)
Oil flow 15～50L/min
Pressure 15Mpa
Gear 2 -stage planetary
Gear ratio 38:1
Rope 32m x Ø 14 mm 8-M14
Fairlead 4-ways rollers fairlead
Net weight 138 kg
Mounting bolt pattern 254mm×114.3mm
Dimensions (L x W x H) 541mm ×226mm ×262mm

Line speed and motor current (first layer)

Lbs 0 4409 8818 1328 17637
Line pull
Kg 0 2000 4000 6000 8000
Line speed m/min 1,8 2,5 3,2 4
Pressure PSI 290,1 609,2 1131,3 1508 1885,4
Oil flow l/min 5 10 20 30 60

Line pull and cable capacity

Layer of cable 1 2 3
Lbs 17637 1498 1302
Rated line pull per layer
Kg 8000 6795 5906,0
Cable capacity per layer m 9 20 32

24
 SPECIFICATION(HWH35000lb)
BST H 35000lbs Technical specifications
Pulling rate 15875 kg
Rope (Dia.× L) 50 m, Ø22 mm,
Hydraulic Operating Pressure 16 Mpa
Free Spooling Clutch Pneumatic
Pneumatic Clutch Pressure 0.4 ~ 0.8 MPa
Oil Industrial Gear Oil 220
Oil Capacity 0.8 Liter
Mounting Bolts 8×M20, Class 10.9
Gross Weight 320 kg
Drum size (Dia.× L) Ø210mm×340 mm
Mounting bolt pattern 522mm ×180/280mm 8- Ø22
Overall dimensions (L×W×H) 1077mm ×640mm ×420mm

Line pull and cable capacity

Layer of Cable 1 2 3 4 5
Rated Line Pull Per Layer 35000 LBS 28000 LBS 24500 LBS 21000 LBS 19000 LBS
15875 kg 12700 kg 11113 kg 9525 kg 8618 kg
Maximum Line Speed Per Layer 8.17 m/min 9.45 m/min 10.85 m/min 12.19 m/min 13.56 m/min

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 SPECIFICATION(HWH45000lb)
BST H 45000lbs Technical specifications

Pulling rate 20400 kg

Rope (Dia.× L) Ø26 mm, 50m
Hydraulic Operating Pressure 17 Mpa
Free Spooling Clutch Pneumatic
Pneumatic Clutch Pressure 0.4 ~ 0.8 MPa
Oil Industrial Gear Oil 220
Oil Capacity 0.8 Liter
Mounting Bolts 8×M24, Class 10.9
Gross Weight 370 kg
Drum size (Dia.× L) Ø210mm×340 mm
Mounting bolt pattern 522mm ×180/280mm 8- Ø22
Overall dimensions (L×W×H) 1077mm ×640mm ×420mm

Line pull and cable capacity

Layer of Cable 1 2 3 4 5
Rated Line Pull Per Layer 45000 LBS 28000 LBS 24500 LBS 21000 LBS 19000 LBS
20411 kg 16329 kg 14061 kg 12247 kg 10886 kg
Maximum Line Speed Per Layer 8.17 m/min 9.45 m/min 10.85 m/min 12.19 m/min 13.56 m/min

26