PNEUMATIC RACK & PINION ACTUATORS

90° - 120° - 180°

HENRICUSKADE 119A | 2497 NB THE HAGUE | THE NETHERLANDS | T +31 (0)85 043 31 10 | E [email protected] | I WWW.ROMYNOX.NL

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 ALPHAIR PNEUMATIC ACTUATORS
90° - STD Series 120° - Y Series 180° - X Series

ALPHAIR pneumatic actuators are made by the best manufacture

experience on design, material, machining, assembly.
The internal rotation adjusting system is ever free of side-loads on
pistons, shaft and body at every feeding pressure.
HEAVY DUTY, MAXIMUM LIFETIME!
ALPHAIR pneumatic actuators are compact, heavy and reliable. Easy
assembly/change on every mean of valve.

STANDARD VERSION FEATURES

EN AW 6063 T6 extruded Aluminium Body, inside surface

finish Ra=0,4-0,6. 50 micron Hard Anodizing.

EN AB 46100 T6 die-casted Aluminium alloy Pistons, 15
micron Anodizing.

EN AB 46100 T6 die-casted Aluminium alloy Covers, painted
with 60-80 micron polyester powder.

Carbon steel Shaft, 20 micron nickel-plated. Optional in Stainless
Steel AISI 316 (A4).

Screws in Stainless Steel AISI 304 (A2).

Seals in nitrile nubber NBR. Optional HIGH Temperature = FPM/FKM. Optional LOW Temperature = SILICONE.

Bearings in low friction acetal resin LAT-LUB, easily replaceable for maintenance. Optional HIGH/LOW Temperature = PA 66.

Pre-compressed Spring Cartridges, easily replaceable for maintenance, 60-80 micron polyester painted.

Standard grease: High performances Syntetic Grease. Optional: special grease for HIGH/LOW Temperature.

Several special protections available for chemical, pharmaceutical, food and industrial environments.
• Double lower drilling for valve fastening and centering, according to ISO 5211-DIN 3337 Standards.
• Double square lower female shaft key (starlike), according to ISO 5211-DIN 3337 Standards for assembly on valves with
square key on line (0°) and diagonal key (45°).
• Solenoid connections according to NAMUR VDI\VDE-3845 Standards.
• Top drilling for accessories fastening, and upper shaft end according to NAMUR VDI\VDE-3845 Standards.
• Position indicator on request, enabling switch-box assembly on top.
• Aluminium adhesive nameplates, with progressive serial number punched.
• Lubrification carried out by the manufacturer, guaranteed for min. 1.000.000 operations.
• Running test and 100% seal test carried out with electronic equipment and certification of each individual product.
• Standard execution for temperatures from –20°C to +80°C (optional, special execution for extreme temperatures).
• Conformity for use in explosive environnement; certification for STANDARD versioned actuators = II 2GD c Tmax 95°C.
• According to EN 15714-3 design and manufacture standard requirements.

AIR SUPPLY TEMPERATURE RANGE ROTATION

FEEDING PRESSURE
Standard -20° +80°C (-4 +175°F) ADJUSTING
Dry or lubricated HIGH Temperature -20° +150°C (-4 + 300°F)
8 bar/120 psi - CONTINUOUS
filtered compressed air. LOW Temperature -40° +80°C (-40 + 175°F) +\- 5°
10 bar/142 psi - MAXIMUM
VERY LOW Temperature -60° +80°C (-76 + 175°F)

STD Series = 90°

DOUBLE ACTING TORQUE RATINGS IN Nm Y Series = 120°
X Series = 180°
AIR SUPPLY IN BAR
TYPE
1 2 3 4 5 6 7 8 9 10
AP 032 - - - 5,0 6,3 7,6 8,8 10,0 11,4 12,6
AP 042 - - 6,5 8,7 10,9 13,0 15,2 17,3 19,5 21,7
AP 050 3,0 6,1 9,2 12,3 15,4 18,5 21,5 24,6 27,7 30,8
AP 063 5,5 11,0 16,5 22,0 27,5 33,0 38,5 44,0 49,5 55,0
AP 075 11,7 23,4 35,1 46,8 58,5 70,2 81,9 93,6 105,3 117,0
AP 085 17,8 35,6 53,4 71,2 89,0 106,9 124,7 142,4 160,3 178,1
AP 100 27,7 55,4 83,2 110,9 138,6 166,4 194,1 221,8 249,5 277,3
AP 115 45,7 91,5 137,2 183,0 228,7 274,5 320,2 366,0 411,7 457,5
AP 125 60,1 120,3 180,5 240,7 300,9 361,1 421,2 481,4 541,6 601,8
AP 145 86,7 173,4 260,1 346,8 433,5 520,2 606,9 693,6 780,3 867,0
AP 160 118,3 236,7 355,0 473,4 591,7 710,1 828,4 946,8 1065 1183

STD Series = 90°

AP 180 159,7 319,4 479,0 638,6 798,3 958,0 1119 1277 1437 1598
AP 200 221,8 443,7 665,6 887,5 1109 1333 1553 1775 1997 2219
AP 240 372,5 745,0 1118 1490 1863 2235 2608 2980 3353 3725
AP 270 539,2 1078 1617 2157 2696 3235 3774 4314 4853 5392
AP 330 911,5 1823 2734 3646 4558 5469 6835 7292 8204 9115
AP 420 1671 3342 5013 6684 8354 10025 11696 13367 - -

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 SINGLE ACTING TORQUE RATINGS IN Nm STD Series = 90°
N° OF AIR SUPPLY IN BAR
SPRINGS SPRING STROKE
TYPE PER SIDE OF 3 4 5 6 7 8
PISTON 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 90° 0°
3 7,1 4,1 9,3 6,3 11,5 8,5 13,7 10,7 6,8 3,8
AP 042 - - - -
4 8,1 4,1 10,2 6,2 12,4 8,4 9,0 5,0
3 5,7 3,5 8,9 6,6 12,0 9,6 15,1 12,7 18,1 15,7 21,2 18,8 5,7 3,5
4 7,7 4,7 10,8 7,7 13,9 10,8 16,9 13,8 20,0 16,9 7,7 4,7
AP 050
5 9,6 5,8 12,7 8,9 15,7 11,9 18,8 15,0 9,6 5,8
6 8,4 3,9 11,5 7,0 14,5 10,0 17,6 13,1 11,5 7,0
3 9,4 6,3 14,9 11,7 20,4 17,2 25,9 22,7 31,4 28,2 36,9 33,7 10,2 7,2
4 12,3 8,3 17,8 13,8 23,3 19,3 28,8 24,8 34,3 30,3 13,7 9,7
AP 063
5 15,4 10,4 20,9 15,9 26,4 21,4 31,9 26,9 17,1 12,1
6 13,0 7,0 18,5 12,5 24,0 18,0 29,5 23,5 20,5 14,5
3 22,5 12,6 34,2 24,4 46,0 36,1 57,7 47,8 69,4 59,5 81,1 71,2 22,5 12,6
4 30,0 16,9 41,8 28,6 53,5 40,3 65,2 52,0 76,9 63,7 30,0 16,9
AP 075
5 37,6 21,1 49,3 32,8 61,0 44,5 72,7 56,2 37,6 21,1
6 33,4 13,6 45,1 25,3 56,8 37,0 68,5 48,7 45,1 25,3

3 34,5 18,9 52,4 36,7 70,2 54,5 88,0 72,3 105,8 90,1 123,6 107,9 34,5 18,9
4 46,1 25,2 63,9 43,0 81,7 60,8 99,5 78,6 117,3 96,4 46,1 25,2
AP 085
5 57,6 31,5 75,4 49,3 93,2 67,1 111,0 84,9 57,6 31,5
6 51,5 20,0 69,1 37,8 86,9 55,6 104,7 73,4 69,1 37,8
3 53,2 30,0 80,9 57,7 108,7 85,4 136,4 113,1 164,1 140,8 191,8 168,5 53,2 30,0
4 70,9 40,0 98,7 67,7 126,4 95,4 154,1 123,1 181,8 150,8 70,9 40,0
AP 100
5 88,7 50,0 116,4 77,7 144,1 105,4 171,8 133,1 88,7 50,0
6 78,7 32,2 106,4 60,0 134,1 87,7 161,8 115,4 106,4 60,0
3 84,3 53,0 130,0 98,8 175,8 144,5 221,6 190,3 267,3 236,0 313,0 281,7 84,3 53,0
4 112,3 70,7 158,1 116,4 203,9 162,2 249,6 207,9 295,3 253,6 112,3 70,7
AP 115
5 140,4 88,3 186,2 134,1 231,9 179,8 277,6 225,5 140,4 88,3
6 122,7 60,2 168,5 106,0 214,2 151,7 259,9 197,4 168,5 106,0
3 116,8 63,7 177,0 123,9 237,3 184,1 297,5 244,2 357,6 304,3 417,7 364,4 116,8 63,7
4 155,7 85,0 216,0 145,2 276,2 205,3 336,3 265,4 396,4 325,5 155,7 85,0
AP 125
5 194,7 106,3 254,9 166,4 315,0 226,5 375,1 286,6 194,7 106,3
6 173,4 67,4 233,6 127,5 293,7 187,6 353,8 247,7 233,6 127,5

3 158,0 92,0 245,0 179,0 332,0 265,0 418,0 352,0 505,0 439,0 592,0 526,0 168,0 102,0
4 211,0 123,0 298,0 210,0 384,0 269,0 471,0 383,0 558,0 470,0 224,0 136,0
AP 145
5 264,0 154,0 350,0 240,0 437,0 327,0 524,0 414,0 280,0 170,0
6 230,0 98,0 316,0 184,0 403,0 271,0 490,0 358,0 336,0 204,0
3 222,4 132,6 340,7 251,0 459,1 369,3 577,4 487,6 695,7 605,9 814,0 724,2 222,4 132,6
4 296,5 176,9 414,9 295,2 533,2 413,5 651,5 531,8 769,8 650,1 296,5 176,9
AP 160
5 370,7 221,1 489,0 339,4 607,3 457,7 725,6 576,0 370,7 221,1
6 326,5 147,0 444,8 265,3 563,1 383,6 681,4 501,9 444,8 265,3
3 287,9 191,0 447,6 350,7 607,3 510,4 766,9 670,0 926,6 829,7 1068,0 989,1 287,9 191,0
4 383,9 254,7 543,6 414,4 703,3 574,0 862,9 733,7 1022,3 893,1 383,9 254,7
AP 180
5 479,9 318,4 639,6 478,1 792,2 637,7 958,6 797,1 479,9 318,4
6 416,2 222,4 575,9 382,1 735,6 541,8 894,9 701,1 575,9 382,1
3 423,6 242,0 644,7 463,8 867,4 685,8 1089 907,7 1311 1130 1533 1351 423,6 242,0
4 564,8 322,6 786,7 544,6 1008 766,5 1230 988,4 1452 1209 564,8 322,6
AP 200
5 706,0 403,4 927,9 625,3 1150 847,2 1372 1068 706,0 403,4
6 625,3 262,2 847,2 484,1 1069 706,0 1291 927,0 847,2 484,1
3 664,0 453,6 1037 826,2 1409 1199 1782 1571 2154 1944 2527 2316 664,0 453,6
4 885,4 604,8 1258 977,4 1630 1350 2003 1722 2376 2095 885,4 604,8
AP 240
5 1107 756,0 1479 1129 1852 1501 2224 1874 1107 756,0
6 955,5 534,7 1328 907,2 1701 1280 2073 1653 1328 907,2

3 912,5 705,1 1452 1244 1991 1783 2530 2323 3069 2862 3608 3401 912,5 705,1
4 1216 940,2 1756 1479 2295 2019 2834 2558 3373 3097 1217 940,1
AP 270
5 1521 1175 2060 1714 2599 2144 3138 2793 1521 1175
6 1286 871,0 1825 1410 2364 1954 2903 2489 1825 1410
3 1626 1108 2538 2020 3450 2931 4361 3843 5273 4755 6184 5666 1626 1108
4 2168 1477 3080 2389 3992 3301 4903 4212 5815 5123 2168 1477
AP 330
5 2711 1847 3622 2759 4534 3670 5445 4582 2711 1847
6 2341 1305 3253 2216 4165 3128 5076 4040 3253 2216
3 2999 2014 4670 3685 6340 5356 8011 7026 9682 8697 11353 10368 2999 2014
4 3998 2685 5669 4356 7340 6027 9011 7698 10682 9369 3998 2685
AP 420
5 4998 3356 6669 5027 8340 6698 10010 8369 4998 3356
6 4327 2357 5997 4028 7668 5698 9339 7369 5997 4028
Torque output available from air supply Springs torque output

HENRICUSKADE 119A | 2497 NB THE HAGUE | THE NETHERLANDS | T +31 (0)85 043 31 10 | E [email protected] | I WWW.ROMYNOX.NL
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 DIMENSIONS - European sizes in millimetres STD Series = 90°
Y Series = 120°
X Series = 180°

Standard feeding connection 1/2” GAS – NPT for AP 240, 270, 330, 420
Special NAMUR plate on request

POS.
TYPE
AP032 AP042 AP050 AP063 AP075 AP085 AP100 AP115 AP125 AP145 AP160 AP180 AP200 AP240 AP270 AP330 AP420
A-90° 100 139 139 152 205 230 275 309 360 392 462 482 562 604 684 850 940
A-120° 133 166 163 180 239 273 322 363 424 - - - - - - - -
A-180° 175 211 196 214 297 332 398 451 518 - - - - - - - -
B 45 57 68 83,5 100 110 125 142 155 175 196 220 240 298 332 415 542
C 49 60,5 75 86 94 104 120 134 141 163 176 196 220 300 352 408 528
AUXILIARY
DxE - 105 x 22 139 x 22 -
VDI/VDE
3845 50x25 80 x 30 130 x 30 200x50
FxG
L 23,5 27 33,5 38 42,5 49 55 63,5 69,5 80 190,5 234
88 98 110 150 176
M 25,5 33,5 41,5 48 51,5 55 65 70,5 71,5 83 217,5 294
Port A
Port B 1/8” GAS NPT 1/4”GAS NPT 1/2” GAS NPT
DIN 259
NxO 8 x 12 14 x 18 27 x 36 32 x 42 42 x 60 55 x 80
P 20 30 50 80

9 x 10 11 x 13 14 x 16 17 x 20
9 x 10 9 x 10 14 x 16 17 x 20 22 x 25 22 x 25 27 x 30 27 x 30 36 x 39 36 x 39 46 x 50 *55 x 60
QxI 9 x 10 11 x 13 14 x 16 17 x 20 22 x 25
11 x 13 11 x 13 17 x 20 22 x 25 27 x 30 27 x 30 36 x 39 36 x 39 46 x 50 46 x 50 55 x 60 75 x 80
14 x 16 17 x 20 22 x 25 27 x 30

F ISO 5211 F03 F04 F04 F05 F05/07 F05/07 F07/10 F07/10 F07/10 F10/12 F10/12 F10/12 F14 F14 F16 F16/25 F25/30
F03/05
F03
F3/5/7 F(12)/16 F(12)/16 F(16)
Optional F04 F03/05 F03/05 F04 F5/7/10 F12 F14 F14 F10/12
F04 F16 F14 /25/30
F05
F05/07

POS.
F ISO 5211
F03 F04 F03/05 F05 F05/07 F5/7/10 F07/10 F10/12 F12 F14 F16 F25 F30

50 (M6x9)
Ø (W) 36 42 36 (M5x8) 50 50 (M6x9) 70 (M8x12) 102 (M10x15) 125 140 165 254 298
70 (M8x12)
(M5x8) (M5x8) 50 (M6x9) (M6x9) 70 (M8x12) 102 (M10x15) 125 (M12x18) (M12x18) (M16x24) (M20x30) (M16x24) (M20x35)
102 (M10x15)

25 AP145 = 70
35 100 130
AP160 = 75
H escluso 30 25 35 40 55 75 200 200
AP180 = 85
AP 032 AP085=40 AP270 = 104 AP200 = 85
AP200 = 85

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 CONSTRUCTION PARTS - SPECIFICATIONS

10

23

24
15

27

01

07
05
02 26
12
13
28
11
14
03 04
16
21
19
18
17

ISO 5211 SHAFT FORCE INTAKES

25

06

PART QUANTITY DESCRIPTION MATERIAL SPECIFICATION PROTECTION

1 1 Body Extruded aluminium alloy EN AW 6063 T6 A - N - TF
2 2 Piston Aluminium alloy EN AB 46100 T6 A
3 2 Cover Aluminium alloy EN AB 46100T6 N - V - TF
Carbon steel
4 1 Shaft optional S.S. AISI 304 (A2) ASTM A105 N
optional S.S. AISI 316 (A4)
5* 2 Antiejection key Acetalic resin – PA66\PA66 – LEXAN
6* 1 Lower shaft O-Ring NBR – FPM\FKM – Silicone
7* 1 Upper shaft O-Ring NBR – FPM\FKM – Silicone
10 * 1 Seeger ring Carbon steel N
11 0-12 Spring cartridge Carbon steel, PA 66, S.S. C-98 V
12 * 2 Piston O-Ring NBR – FPM\FKM – Silicone
13 * 2 Piston head bearing Acetalic resin – PA66 – PA66 – LEXAN
14 * 2 Cover gasket NBR – FPM\FKM – Silicone
15 1 Nameplate Aluminium
16 8-16 Cover fastening screw Stainless Steel AISI 304 (A2)
17 4 Nut Stainless Steel AISI 304 (A2)
18 4 Washer Stainless Steel AISI 304 (A2)
19 * 4 O-Ring NBR – FPM\FKM – Silicone
21 2 Cover dowel Stainless Steel AISI 304 (A2)
23 * 1 Shaft thrust washer Stainless Steel AISI 304 (A2)
24 * 1 Antifriction washer Acetalic resin – PA66\PA66 – LEXAN
25 * 1 Lower shaft pilot ring Acetalic resin – PA66\PA66 – LEXAN
26 * 1 Upper shaft pilot ring Acetalic resin – PA66\PA66 – LEXAN
27 * 2-4 Piston bearing Acetalic resin – PA66\PA66 – LEXAN
28 2 Piston dowel Stainless Steel AISI 304 (A2)
* SPARE PARTS SET: Standard, Special HIGH Temperatures, Special LOW Temperatures, Special VERY-LOW Temperatures
Protection
A = Anodizing N = chemical Nickel-plating V = Painting TF = Anodizing+PTFE

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 COATINGS – MATERIAL TREATMENTS

DESCRIPTION APPLICATION FIELD

Body Covers Pistons Shaft
AV High phosporous
Polyester nickel-plating
standard Hard Anodizing Anodizing - Industry,
painting (12%)
general use.
opt. AISI 316 (A4)
Colour Dark gray Several available Brown Polished steel
Thickness 50 ц 60/80 ц 15 ц 20 ц
DESCRIPTION APPLICATION FIELD
Body Covers Pistons Shaft
- Industry,
High phosporous
NV High phosporous
Polyester nickel-plating
general use.
nickel-plating Anodizing - Caustic soda.
painting (12%)
(12%) - Detergents.
opt. AISI 316 (A4)
- Low alcaline
Colour Polished steel Several available Brown Polished steel solutions.
Thickness 20 ц 60/80 ц 15 ц 20 ц
DESCRIPTION APPLICATION FIELD
Body Covers Pistons Shaft
- Industry,
High phosporous
NN High phosporous High phosporous
nickel-plating
general use.
nickel-plating nickel-plating Anodizing - Caustic soda.
(12%)
(12%) (12%) - Detergents.
opt. AISI 316 (A4)
- Low alcaline
Colour Polished steel Polished steel Brown Polished steel solutions.
Thickness 20 ц 20 ц 15 ц 20 ц
DESCRIPTION APPLICATION FIELD
Body Covers Pistons Shaft
- Industry,
High phosporous
TF TF Hard Anodizing Anodizing
nickel-plating
general use.
+ + Anodizing - Low alcaline and
(12%)
PTFE coating PTFE coating low acid solutions.
opt. AISI 316 (A4)
- Marine
Colour Blue Blue Brown Polished steel environments.
Anodizing 50 ц Anodizing 50 ц - High temperatures.
Thickness 15 ц 20 ц
PTFE 15 ц PTFE 15 ц

HARD ANODIZING
Anodizing is an electrolytic process that produces anodic coating on aluminum, called alumine, with high thickness. Alumine is one of the most hard known materials,
with resistance values up to 400-600 HV (45-65 HRC); properties and features of Hard Anodizing (alumine thickness 50 micron) are well know and appreciated both
for mechanical and chemical resistance.

Best friction and corrosion resistance, best surface hardness, good thermic and electrical insulation.

ELECTROLESS NICKEL-PLATING
Chemical nickel-plating is an electroless coating process that gives nickel layers at extremely constant thickness also on sharp angles, blind-holes, threads and grooves
recess. During the process, nickel is combined with phospor at a percentage of 12% (hig-phospor). The obtained surface hardness is about 400-480 HV (45-55 HRC).

Best friction and corrosion resistance, best surface hardness, best external appearence similar to S.S., increased resistance to alcali and
detergents in sanitary and food applications.

POLYESTER PAINTING
Polyester painting is obtained throug powder coatings on polarized parts, by means of light differences in electrical potentials. After applications, parts are baked in
order to polymerize and let the painting be spread to avoid micro-porosity. The best elasticity can be obtained at 60/80 micron thickness; a satisfactory adhesion can
be assured by sandblasting or brushing, and by special degreasing baths of the rough pieces to be treated.

Better corrosion resistance, protection against crashes, better external appearence and several available colours, resistance to
chemicals.

HARD ANODIZING + PTFE COATING

As further improvement of the hard anodizing on aluminium alloys, protective coating made of PTFE is used, known for its particular chemical and physical features.
On these double treated surfaces, oxide hardness and low roughness (internal slipping parts) is summed to the chemical resistance and the excellent qualities as a
thermic barrier of PTFE (external surfaces, subjected to corrosion).

Best corrosion resistance, protection against high temperatures, crashes, extreme resistance to chemicals and in marine environment.

AISI 316 (A4) STAINLESS STEEL SHAFT - OPTIONAL

AISI 316 (A4) Stainless Steel shaft, with its great corrosion resistance, is recommended for special applications such as: marine and chemical environments, food and
pharmaceutical industry, high temperature applications.

HENRICUSKADE 119A | 2497 NB THE HAGUE | THE NETHERLANDS | T +31 (0)85 043 31 10 | E [email protected] | I WWW.ROMYNOX.NL

All rights reserved - Not guaranteed for accuracy - Data subject to change without notice - Older data sheets are invalid

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