Tuning_of_renewable_sponge-like_polyurethane_physi
Tuning_of_renewable_sponge-like_polyurethane_physi
Tuning_of_renewable_sponge-like_polyurethane_physi
DOI: 10.1002/app.53619
RESEARCH ARTICLE
Correspondence
Daniella R. Mulinari, Department of Abstract
Mechanical and Energy, State University This study aimed to evaluate the effect of pullulan (Pull) on a renewable poly-
of Rio de Janeiro (UERJ), Rio de Janeiro,
urethane sponge-like scaffold synthesized from the Pull mixture with the castor
Brazil.
Email: [email protected]; oil-based polyol and the prepolymer using the situ foaming method. The Pull
[email protected] contents on the sponge-like are 5, 10, and 20 wt.%. The samples were evaluated
by optical microscopy (OM), scanning electron microscopy (SEM), density, Fou-
Funding information
Fundação Carlos Chagas de Amparo à rier transform infrared spectroscopy (FTIR), contact angle, Thermogravimetry,
Pesquisa do Estado do Rio de Janeiro, X-ray diffraction analysis (XRD), and compression strength test, respectively.
Grant/Award Numbers: E-
26/010.101232/2018, E-
FTIR results indicated that Pull was hydrogen-bonded to PU foam chains and
26/010/002530/2019, E-26/210.450/2021; increased the sponge-like scaffolds density, inducing a decrease in average cell
FAPESP, Grant/Award Numbers: FAPESP size compared to the pristine PU, confirming that they act as nucleating agents.
2020/13703-3, FAPESP 2019/04269-0
The Pull addition improved PU foams' hydrophobicity and mechanical proper-
ties and caused a thermal stability median between Pull and pristine PU. Thus,
all renewable sponge-like scaffolds were hydrophobics and presented appropri-
ate mechanical behavior, exhibiting better physicochemical properties, and
appearing as promising candidates for biomedical applications.
KEYWORDS
castor polyol-based polyurethane, pullulan, reactive filler, renewable scaffold, sponge-like
arthropods.2 Some of these polysaccharides such as starch, flexibility, biodegradability, and physicochemical properties.
cellulose, carrageenan, or alginate are industrially extracted Besides, it has a broad spectrum of prospective biomedical
on large scale for applications as stabilizers, excipients, thick- and clinical applications due to its biocompatibility and
eners, and gelling agents.3 They often show biocompatibility, biostability.26,27 When proposing the study of antibacterial
bioactivity, and biodegradability, sharing similar structures biomaterials for skin dressings, Liang et al.21 reported that
to the natural extracellular matrix.4,5 Among the several the properties of PU can be achieved by the chemical struc-
resources for the synthesis of NPSs, the microbial exopoly- ture and molar mass of the polyol, the constitution of hard
saccharides (EPSs) have attracted much attention scientific and soft segments, and synthetic methods.21,28 Thus, the
community given their potential for food, cosmetic, pharma- choice of their building blocks (which are used in the syn-
ceutical, and biomedical applications.6–8 thesis of PU as macrodiols, diisocyanates, and chain
Pullulan (Pull), classed, as Generally Regarded as Safe extenders) can be implemented to obtain biomimetic con-
(GRAS) by the Food and Drug Administration (FDA) in structs, which can mimic the native tissue in terms of
the USA, is one of the more essential EPSs biopolymers.9 mechanical, morphological, and surface properties.29
It is produced by the fungus Aureobasidium pullulans and Aligned to this, the incorporation of fillers into the
contains α-1,6-glycosidic bonded maltotriose units.10,11 PU polymer matrix can generate products with improved
Their alpha linkages configuration (α-1,4 and α-1,6 link- antibacterial properties, cell proliferation, and migra-
ages) is responsible for the structural flexibility and water tion.21,27 Członka et al.30 proposed the development of
solubility, providing them with unique thin film and fiber- bio-based polyurethane composite foams with improved
forming characteristics, which are similar to certain mechanical, thermal, and antibacterial properties. They
petrol-derived plastics.9,12,13 Besides, it has wound healing, reported that adding clove filler (an Agro-industrial waste
antibacterial activities, and high thermal resistance (until with excellent antioxidant, antimicrobial, and antifungal
200 C).6 Another important issue discussed for Pull is activity properties) significantly enhances PU foams' anti-
their well-known non-mutagenic, non-carcinogenic, non- bacterial properties, manufacturing remarkable antimi-
toxic, biodegradable, and bioadhesive properties configur- crobial PU composite foams.
ing as a potential biomaterial.7,14,15 In the literature, there are works on the improvement
An exciting property of polymeric materials is their abil- of the antibacterial properties of PU through the insertion
ity to be efficiently designed according to the desired three- of cellulose nanofiber,31 Ag immobilized lignin,32 chitosan-
dimensional structure, such as hydrogels, macroporous scaf- modified graphene oxide,33 levofloxacin-loaded mesoporous
folds, microspheres, or micro-molded matrices, films, silica microspheres/nano-hydroxyapatite.34 However, there
sponges, and foams.4,7,16–18 In this context, the employment is a lack of work evaluating the feasibility of pullulan as a
of Pull for these devices' fabrication is continuously increas- PU filler for biomedical applications. Considering their out-
ing due to its outstanding antimicrobial property, which standing biocompatibility, biostability, and antimicrobial
can act as carriers for oral administration of therapeutic properties, the investigation of Pull into PU matrix for bio-
drugs, osteosynthesis materials (plates, pins, screws), and medical application is necessary.35,36
scaffolds for tissue engineering.19–21 Dalgic et al.22 proposed The purpose work was to synthesize and characterize
the development of a natural origin bilayer pullulan-PHBV sponges-like polyurethane from castor oil-based polyol
scaffold for wound healing applications. They reported that using pullulan as a reactive filler with different amounts
the nanofibrous Pull membrane presented a smaller pore (0, 5, 10, and 20 wt%). The amount of Pull and its impact
size providing an efficient barrier against bacterial transmis- on sponges-like polyurethane physical-chemical and
sion and enabling optimum oxygen and water vapor trans- morphological properties were evaluated.
mission. Other important works were published by
Raychaudhuri et al.23 and Muthusamy et al.24 which both
proposed a review approaching the several applications of 2 | MATERIAL A ND METHODS
pullulan in the biomedical area. They reported the develop-
ment of pullulan-based formulations with excellent biocom- 2.1 | Materials
patibility and antimicrobial properties for cancer treatment
and tumor targeting, stem cell therapy, vaccine, and gene Pullulan (Pull, Hayashibara Inc., Okayama, Japan) was used
deliveries. as received. The analysis of molar mass and dispersity of
Regarding possible polymeric matrices, polyurethane commercial pullulan via GPC provided Mn = 120 kDa,
(PU) represents a significant class of synthetic polymers that Mw = 244 kDa, and Đ = 2.03. For the synthesis of polyure-
consist of formed urethane linkages between isocyanate and thane sponge, the company Polyurethane (Minas Gerais,
polyol through polyaddition polymerization.21,25 PU is an Brazil) provided the following reagents: the renewable cas-
advanced functional material with excellent mechanical tor oil-based polyol (Biopol L40H, 531 mg KOH g1) and
MAIA ET AL. 3 of 13
F I G U R E 1 Schematic representation of the adopted methodology: (a) the process of preparing pristine PU and their sponge-like
scaffolds with different contents of Pull, and (b) polymerization reactive to obtain PU sponges. [Color figure can be viewed at
wileyonlinelibrary.com]
isocyanate (Biopol p-MDI, 4,4-diphenylmethane diisocya- inquire about the surface pores' morphological aspect,
nate, average functionality equal to 2.6, average molar mass shape, and distribution. The surface morphology of the
equal to 349.9 g mol1, solvent-free and 30%–32% of NCO). sponge-like scaffolds was determined by scanning electron
microscopy (SEM) (model TR-3000, HITACHI Ldt., Tokyo,
Japan). The equipment operated at 5 kV and a tungsten
2.2 | Sponge-like scaffolds filament recorded the images, employing a low-vacuum
technique and secondary electron detector. ImageJ soft-
The Pull/PU sponge-like scaffolds were manufactured ware was used to analyze PU cells' pore sizes, with
using the situ foaming method.37 First, the pristine PU 100 measures made for each sample. The pristine PU and
manual mixing of castor oil-based polyol and prepolymer their Pull/PU sponge-like scaffolds were cut and weighed
was made respecting the proportion of 1:1 for 50 s at to determine the apparent density into cubic shapes
room temperature (27 C) in molds. After 24 h, sponges (10 10 10 mm3). Densities were determined, by divid-
were removed from the molds to guarantee their com- ing the weight of the specimens by the calculated volume
plete expansion, and then the samples were cut for the by a digital caliper (MTX 316119). The values presented
characterization tests. The Pull/PU sponge-like was syn- correspond to the average density determined for five spec-
thesized from the pullulan (Pull) mixture with the castor imens of each material, as proposed by Zanini et al.38,39
oil-based polyol, and after that, the prepolymer was
added to the mixture. The sequential steps for the sponge
were analog to the pristine PU sponge. Samples were 2.3.2 | Fourier transformed infrared
named PU + X% Pull, where X represents the percentage spectroscopy
of pullulan (5, 10, and 20 wt.%) inserted in the PU. The
PU + X% Pull sponge-like scaffolds were cut into small The chemical structures of the pullulan (Pull), pristine PU,
cuboids (10 10 10 mm3). Figure 1 shows a schematic and their sponge-like scaffolds were evaluated by attenuated
representation of the adopted methodology. total reflectance (ATR) spectroscopy in a Perkin Elmer
Spectrophotometer (model Spectrum 100) by a transmit-
tance method, covering wavenumbers from 4000 to
2.3 | Characterization 650 cm1 with 12 scans and a spectral resolution of 4 cm1.
Stereomicroscopy was obtained using a stereoscope micro- The contact angle analysis (WCA) of pristine PU and their
scope (SZ STMPRO, BEL Engineering, Monza, Italy) to sponge-like scaffolds was performed using a Ramé-Hart
4 of 13 MAIA ET AL.
Where:
2.3.4 | Thermal properties - mf is the final sample mass.
- mi is the initial sample mass.
The thermogravimetric analysis (TGA) was performed
based on ASTM E2250 for Pull, pristine PU, and PU
sponge-like containing different Pull concentrations, to 3 | RESULTS A ND DISCUSSION
verify the mass loss as a function of temperature and the
temperature of thermal degradation. TGA was performed 3.1 | Optical microscopy, scanning
on TG/DTA 6200 from SII Nanotechnology – SEIKO. electron microscopy, and density
Samples with 5–10 mg were placed in a platinum pan,
and alumina was used as reference material. The follow- In 3D scaffolds, the porosity and pore size are impor-
ing parameters were used: temperature range from 30 to tant parameters that directly affects their functionality
700 C, a heating rate of 10 C min1, and a nitrogen during biomedical applications. Porosity, permeability,
atmosphere with a flow rate of 100 ml min1. and the mechanical properties of the scaffold are cru-
cial in terms of cell ingrowth, cell growth and migra-
tion, and scaffold colonization. Scaffold porosity is
2.3.5 | X-ray diffractometry determined by closed and open pores of varying sizes,
shapes, spatial distributions, and mutual interconnec-
The samples' structural properties were analyzed by X-ray tion.40 These porous and interconnected networks are
diffraction with XDR 600 equipment from Shimadzu with essential for cell nutrition, proliferation, mass trans-
Cu-Kα radiation (λ = 1.5406 Å) and 2θ in the range port/migration, and organization, which guarantees
between 10 to 80 . The objective was to identify the crys- potential vascularization and the formation of new tis-
talline and amorphous phases. sues.41,42 It is worth mentioning that this morphologic
structure also facilitates mechanical interlocking
between the scaffolds and concerned tissue, leading to
2.3.6 | Mechanical properties the full recovery of the injured organs.41,43 Figure 2
evidence the morphology of pristine PU, sponge-like
Pristine PU foam and their sponge-like scaffolds were scaffolds, and their respective pore size distribution
submitted to the compression tests by an EMIC testing and density.
machine (model DL2000) with pneumatic claws with a The micrograph analysis of the PU foam evidenced a
load cell of 5 kN, following the standard ASTM D 695-15, porous surface with interstitial spaces and closed cells.
with 5 mm min1 to 20% deformation. Five specimens of The addition of Pull in the PU matrix reduced the pore
50 50 25 mm3 and positioned between the two par- size compared to pristine PU and, consequently,
allel plates for compression were tested. increased the number of pores per area, as shown in the
histograms (Figure 2). In the pristine PU scaffold (PU),
the average pore size was obtained at 628 ± 212 μm. The
2.3.7 | Water uptake test average pore size of PU + 5% Pull, PU + 10% Pull, and
PU + 20% Pull reduced to 358 ± 94, 127 ± 26, and 136
The water absorption capacity of PU and sponge-like ± 40 μm, respectively. Subsequently, a 43%, 80%, and
scaffolds was determined using a dynamic system in trip- 78% decrease in pore size was observed for Pull rein-
licate. The sponges' samples were dimensioned in forced scaffolds compared to pristine PU. In general, scaf-
10 10 10 mm3. Then, 0.30 g of material was folds presented open and interconnected pores with
immersed in 50 ml of water and submitted to manual agi- different sizes and irregular shapes, presenting character-
tation for 5, 10, 20, and 40 min, 1, 2, and 4 h. After the istics of porous foams with a rough and continuous sur-
contact time, the sorbent was removed and drained to face.44 These observations may be related to interactions
eliminate excess water for 1 min. Lastly, the sample was between PU chains and Pull structure and this discussion
weighed in a precision balance. Equations (1) and (2): will better approach in the next section ‘Fourier
MAIA ET AL. 5 of 13
F I G U R E 2 Scanning electron microscopy (SEM) and optical microscopy (OM) images, as well as the pore size distribution histograms
and density of sponge-like scaffolds and pristine PU of (a) PU, (b) PU + 5% Pull, (c) PU + 10% Pull, and (d) PU + 20% Pull. [Color figure
can be viewed at wileyonlinelibrary.com]
transformed infrared spectroscopy’ (‘FTIR’). When eval- Pull in the PU matrix, the greater the apparent density
uating the development of Fe3O4 HA/PU superpara- of the scaffold. This fact can be explained due to the
magnetic composite porous scaffolds for bone repair additives incorporated during the cross-linking process
application, Yan et al.45 observed that the prepared scaf- directly affecting the foam density and pore size.49 The
folds exhibited a uniform porous structure, with a pore Pull acts as a crosslinking agent in PU foams and as
size distribution of 100–600 μm, which is beneficial to nucleation sites for cell formation, and since there is a
both the cells and bone tissue ingrowth. In the literature, higher number of cells that start to nucleate at the
recent works have reported similar pore size distribution same time, there is less gas available for cell growth,
in PU scaffolds, highlighting materials with pore sizes resulting in smaller pore sizes.38 Thus, the insertion of
greater than 100 μm.46–48 Therefore, the obtained PU Pull to the PU matrix increases the open cells, and this
+ X% Pull sponge-like scaffolds are configured as promis- behavior is more significant, mainly in higher contents
ing biomedical materials. (20 wt.%). Besides, the viscosity also increased during
Figure 2 evidenced that the pore size directly influ- the polymerization process due to the addition of filler,
ences the density values since the decreased pore size causing more centers of bubble nucleation than the
caused an increase in the density of the sponge-like pristine PU, influencing the morphology of the
scaffolds. The average density of the pristine scaffold sponges.
(PU) was obtained at 42 ± 1.1 g cm3. The average By single-factor ANOVA statistical analysis compar-
density of PU + 5% Pull, PU + 10% Pull, and PU ing the density (g cm3) versus the percentage of pullu-
+ 20% Pull enlarged to 45 ± 1.3, 47 ± 1.6, and 50 lan (0, 5, 10, and 20 wt.%) inserted in the PU, was
± 1.1 g cm3, respectively. The greater the amount of indicated a non-homogeneity of the variance due to a P-
6 of 13 MAIA ET AL.
F I G U R E 4 Schematic representation of polyurethane (PU) foams and their sponge-like scaffolds considering possible hydrogen bonds
formed between PU chains and pullulan’ available active groups. [Color figure can be viewed at wileyonlinelibrary.com]
F I G U R E 5 Contact angle (WCA) of pristine PU and sponge-like scaffolds and a representative schematic of hydrophilic and
hydrophobic surfaces. [Color figure can be viewed at wileyonlinelibrary.com]
Pull). When evaluated the viability of preparation of understanding and control of the material characteristics
carboxymethyl-gellan and pullulan blend films, Zhang for regulating biocompatibility. One of the primary keys
et al.18 reported changes within the frequency range of to governing cell response is surface hydrophobicity,
1200 to 1700 cm1 and this trend is indicative of alter- which can be assessed by measuring the WCA through
ations in carboxymethyl structure. The authors noticed the water spread of a droplet on a surface.54 Figure 5
the shift of some peaks (2928, 1604, 1408 cm1) in the shows the measurements of the WCA for the pristine PU
spectra of carboxymethyl-gellan mixed with pullulan. and their respective sponge-like scaffolds.
This can suggest an interaction between the carbonyl The results indicated a hydrophobic nature both to
bonds from pristine PU and the pullulan (polysaccha- pristine PU and sponge-like scaffolds. Compared to the
rides) probably by a hydrogen bridge. pristine PU, the WCA values increased up to 1.9%, 10.6%,
To better understand the interactions between PU and 10.2% after adding Pull in order 5%, 10%, and 20%
and Pull, the proposed mechanism is elucidated in wt., respectively, possibly further increasing surface selec-
Figure 4. tivity. Due to an interaction between the carbonyl bonds
of pure PU and pullulan (polysaccharides) probably a
hydrogen bond was formed (as shown in Figure 4),
3.3 | Contact angle decreasing the pore size, conferring thus the water-
repellence property, that is, ‘lack of water affinity’. Water
Biomaterial development has focused on surface modifi- repellency is achieved decreasing the surface energy of
cations of polymeric matrixes to promote a greater the material, so that the water on the surface does not
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F I G U R E 6 Weight (a) and derivative weight (b) TGA curves of the studied materials. [Color figure can be viewed at
wileyonlinelibrary.com]
cited that the success of a biomaterial depends on how decreases compared to pristine PU, increasing the stabil-
fluids, proteins, and cells interact with the foreign mate- ity of the scaffolds.
rial. Thus, the surface properties of biomaterial, such as Pristine PU showed a weight loss of 6.5% in the range
composition, charge, wettability, and roughness, must be of 100–250 C, possibly associated with a small portion of
optimized for the desired application to be achieved. unreacted reagents and a small amount of water retained
They affirmed also that hydrophobic surfaces can act as by the PU60 or related to the loss of volatile compounds
substrates to control protein adsorption, cellular interac- (additives used in the synthesis of PU).61 In the range of
tion, and drug delivery devices and diagnostic tools 250–440 C, a weight loss of 63.1% was also observed,
platforms. related to the scission of urethane bonds and loss of diphe-
nylmethane present in the prepolymer, followed by degra-
dation of the polyol (ester bonds) between 450–550 C with
3.4 | Thermal properties a weight loss of 11.7%.37,39,60,62,63
The scaffolds PU + 5% Pull presented a smaller
Thermogravimetric (TG) and first derivative thermogravi- weight loss percentage in the range of 225–440 C com-
metric (DTG) curves are shown in Figure 6, and the data pared to pristine PU, attributed to the incorporation of
are compiled in Table 2. filler (Pull) which decreases the active polyol groups,
Based on the results, Pull has at least one step of degra- reducing the reactive points. A minor weight loss was
dation and one primary thermal event (a slight first peak observed when inserting a more significant amount of
and a prominent peak in the DTG), whereas pristine PU pullulan into the PU.
and their sponge-like scaffolds show at least three steps The thermal properties of pullulan explain the impact of
(three peaks in the DTG). Pullulan presents a slight peak thermal degradation. The insertion of pullulan into PU
in the DTG curve between 30–150 C, with a 5% weight caused a higher residue percentage of 700 C (17.9%–26.7%)
loss and Tmax equals 77 C, related to moisture evaporation compared to pristine PU (15.5%) and pullulan (9.6%),
due to the inherent hydrophilicity.7,58 It also presents a evidencing intermediary thermal stability between pullulan
foremost degradation step between 280–450 C, with 74.2% and pristine PU. Anancharoenwong et al.64 observed similar
weight loss and Tmax equals 319 C, corresponding mainly behavior when evaluating natural rubber-based polyurethane
to the decomposition of the organic backbone of nanocomposites' thermo-mechanical and antimicrobial prop-
pullulan,7,59 and 9.6% residue at 700 C. erties for biomedical applications.
The TGA curves for pristine PU and sponge-like scaf-
folds showed similar behavior. On the other hand, when
inserting pullulan in polyurethane, the Tonset decreases 3.5 | X-ray diffractometry
compared to pristine PU (Tonset 250 C) but increases
compared to pullulan (Tonset 200 C), presenting an inter- Figure 7 evidence the physical characteristics of pullulan,
mediary behavior, which corroborates with data related pristine PU, and its sponge-like scaffolds obtained by the
to weight loss at 200 C. Besides, the amount of residue X-ray diffraction technique.
10 of 13 MAIA ET AL.
TABLE 2 Summary data from thermogravimetric analysis for pristine PU and their sponge-like scaffolds.
the literature, the incorporation of Pull can affect the cross- changed from an open-cell to a partial closed-cell structure
linking density of PU foams since the active groups as with a smaller pore size than neat PU, and composites
hydroxyls can be involved in the polymerization reaction, showed a higher contact angle. These additional crosslink-
increasing the number of urethane groups and hard seg- ing points could result in a PU matrix with dense structures,
ments. The presence of hard segments was confirmed in improving the mechanical properties of sponge-like
the FTIR section. Maia et al.37 evidenced similar behavior scaffolds.71,72
when evaluate PU composite foams with different coffee Although the results showed a low compressive
husk residues (CR) contents for sorption capacity to miti- strength when compared to cortical bone strength
gate oil contamination. It was observed that CR promoted (130–180 MPa),73 Keller et al.74 presented the compres-
harder segments within the PU structure, influencing the sive strength results for cancellous bones with values
composite foam's density. In addition, the pore morphology in the range of (0.1–16 MPa), which is in agreement
with the values obtained for the sponge-like scaffolds
samples. Therefore, the potential application would be
in the regeneration of small bone defects/voids or soft
tissue regeneration in vivo, as already reported by the
other authors in relation to polyurethane-based soft
foam.75
Figure 9 summarizes the main results and conclu-
sions presented in this work. This study creates an ideal
scenario for the emergence of innovative opportunities
using pullulan as well as the use of castor oil for the
development of sponge-like scaffolds. Considering all the
results, the pullulan incorporation in the polyurethane
foam resulted in materials with a porous structure (tiny
pores) and mechanical and thermal properties, which
could be applied in several biomedical areas.76 Sponge-
like with pullulan may offer solutions based on current
F I G U R E 8 Compressive tests and density of pristine PU, and challenges—using renewable raw materials instead of
their sponge-like scaffolds. [Color figure can be viewed at crude oil source resources and developing biomaterials
wileyonlinelibrary.com] that can help the world population's health.
FIGURE 9 Illustration of the main results obtained in this work. [Color figure can be viewed at wileyonlinelibrary.com]
12 of 13 MAIA ET AL.
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