Service Report - Engine Failure H11300703

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DRF450-60S5M

Serial no: H11300703


Year : 2012
Hour meter:
Company : Trac –Wheels (M) Sdn. Bhd
Location : Bintulu Sarawak

Problem : Engine Failure To Start


Date Failure Occurred: 10th December 2022
Problem : Engine Unable To Start
Description :
Machine suddenly shut down during travel on road.
Engine cranking sound seen ok but engine unable to start-up.
No smoke came out from the exhaust

Error code pop up :


651/11 - Electric malfunction. Injector no.1
652/11 - Electric malfunction. Injector no.2
653/11 - Electric malfunction. Injector no.3
654/11 - Electric malfunction. Injector no.4
655/11 - Electric malfunction. Injector no.5
656/11 - Electric malfunction. Injector no.6
Error Code - Action
Action Taken
No Action taken Finding
1 Check for any clogged and clean the fuel line Fuel line normal. No
system clogged

2 Checked fuel filter condition, checked for dirt Fuel filter ok & normal
3 Checked fuses All fuses in good condition
4 Checked continuity cabling between engine No open circuit found.
control unit (ECM) and injector Continuity ok

5 Checked ohm value on the solenoid injector All solenoid ohm reading :
1.2 ohm (seen normal)
6. Replaced assy pump Assy pump strong and
tight
7 Replace fuel filter’s valve
8 Replaced new battery N120 2 pcs
PHOTOS

Pic 1: Found fabric on the fuel fitting

Pic 2: Checked ohm reading on the solenoid injector


Pic 3: Checked fuel line
from fuel tank

Pic 5: Checked fuses condition

Pic 4: Checked for dirt from the fuel filter


Pic 6: Compressed the fuel system with Pic 7: Changed filter’s seal & valve
air compressor

Pic 8 : Changed Assy pump


Next action taken
• To check the engine control unit status with
Volvo Penta Diagnosis Tool

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