Six Sigma
Six Sigma
Six Sigma
1 BHAGYAMMA.L.K 5
2 ASHA 2
3 BHAGYA 2
4 BHAGYA 4
5 GEETHA 2
6 GOWRAMMA 2
7 HANUMANTHA 7
8 JAYA LAKSHMI 1
9 MAHADEVAMMA 8
10 ADEEM MUSTAFFA 3
11 NAGAMMA 4
12 POORNIMA K 2
13 RADHA 1
14 REKHA 1
15 RENUKA 6
16 SHABANA KOUSAR 2
17 SHIVALINGAMMA 2
18 SHOBA 1
19 SHYLAJA 1
20 SHAH JAHAN 4
Day Wise Production Of August
Sl.NO Date Day Wise Production Eff %
1 1/8/2013 264 67.90%
2 2/8/2013 295 64.10%
3 3/8/2013 270 68.30%
4 4/8/2013 Sunday
5 5/8/2013 318 60.70%
6 6/8/2013 264 80%
7 7/8/2013 302 63.50%
8 8/8/2013 302 38.80%
9 9/8/2013 287 64.90%
10 10/8/2013 271 63%
11 11/8/2013 Sunday
12 12/8/2013 248 58%
13 13/8/2013 233 51.50%
14 14/8/2013 310 66.50%
15 15/8/2013 Holiday
16 16/8/2013 line Close
17 17/8/2013 158 89.20%
18 18/8/2013 Sunday
19 19/8/2013 280 27.70%
20 20/8/2013 line Close
21 21/8/2013 Holiday
22 22/8/2013 324 32.70%
23 23/8/2013 341 46.5% %
24 24/8/2013 263 49.30%
25 25/8/2014 Sunday 49%
26 26/8/2014 248 49%
27 27/8/2014 287 56.20%
28 28/8/2015 295 52.80%
29 29/8/2015
30 30/8/2015
31 31/8/2016
Style Change Over
SL No Date Buyer Gold Seal
1 1/8/2013 M&S CORNFLOWER STRIPE (Regular fit )
2 2/8/2013 M&S CORNFLOWER STRIPE (Regular fit ) Fs
3 3/8/2013
4 4/8/2013 Sunday
5 5/8/2013 M&S GINGHAM CHECKS (Regular fit ) Hs
5 5/8/2013 M&S CHARCOAL FIL A FIL (Regular fit ) Hs
6 6/8/2013 M&S DK BLUE (Regular fit ) Fs
7 7/8/2013 M&S PURPLE (Regular fit ) Fs
7 7/8/2013 M&S PURPLE STRIPES (Regular fit ) Fs
8 8/8/2013 M&S PURPLE STRIPES (Regular fit ) Fs
9 9/8/2013 M&S BLUE CHECK (Regular fit ) Hs
10 10/8/2013
11 11/8/2013
12 12/8/2013 M&S GREEN CHECKS (Regular fit ) Fs
13 13/8/2014 M&S BLUE STRIPES (Regular fit ) Fs
13 13/8/2014 M&S BLUE PLAIN (Regular fit )
14 14/8/2013
15 15/8/2013 Holiday
16 16/8/2013
17 17/8/2013
18 18/8/2013 Sunday
19 19/8/2013 M&S B H Checks Hs
20 20/8/2013
21 21/8/2013 Holiday
22 22/8/2013
23 23/8/2013
24 24/8/2013 M&S YELLOW STRIPES (Regular fit ) Hs
25 25/8/2013 Sunday
26 26/8/2013
27 27/8/2013
28 28/8/2013 M&S NAVY WHITE STRIPES (Regular fit ) Fs
29 29/8/2013
30 30/8/2013
31 31/8/2013
Style no Order NO OF DAYS
2229 K - 2 PK L/S 518
2229 K - 2 PK L/S 518
2214 K - 2 PK 241
2214 K - 2 PK 239
2238 K - 3 PK L/S 509
2238 K - 3 PK L/S 509
2279 K - 2 PK L/S 416
2279 K - 2 PK L/S 378
6007K 624
1 1 1 2 1 2 2 1 3
3 7 5 4 3 3 1 3 1
2 1 1 1 2 1 1
20/8/13 22/8/13 23/8/13 24/8/13 26/8/13 27/8/13 28/8/13 29/8/13 30/8/13 31/8/13
3 0
1 8 3 2 2 5 3
1 4 3 2 4
1 3 4 2 3
13 3 3 2 5 2 1
19 18 8 13 11 15 16
7
1 8 6 2
1 5 3 2 3 5 5
8 5 5 3 4 2 3
2 3 3 2
Total
7
92
43
5
24
96
208
19
17
50
72
3
28
Machine Break Down Reports
MINDSET OPERATOR
SL. NO ID NO Name OPERATION
1 W01624 LAKSHMAMMA Helper
2 W05431 JAYALAKSHMI Cuff T/s
3 W05565 GEETHA Sew under placket
4 W03905 NAGAMMA Iron Pocket
5 W01569 SAVITA K Main Lable
Time St
S.NO. LINE ID No LINE OPERATORS DESIGNATION
1 W10 W03448 W10 LAKSHMI Tailor
2 W10 W05463 W10 ASHA Tailor
3 W10 W03459 W10 SHAH JAHAN Tailor
4 W10 W03610 W10 PRABHAVATHI D M Tailor
5 W10 W04464 W10 MANJULA.S Tailor
6 W10 W05619 W10 RADHA Tailor
7 W10 W04505 W10 BHAGYAMMA.L.K Tailor
8 W10 W03905 W10 NAGAMMA Ironer
9 W10 W04069 W10 RENUKA S Tailor
10 W10 W05740 W10 RAJAMMA Tailor
11 W10 W04794 W10 HANUMANTHA Tailor
12 W10 W05526 W10 SHABANA KOUSAR Tailor
13 W10 W01569 W10 SAVITA K Tailor
14 W10 W06131 W10 MAHADEVAMMA Tailor
15 W10 W02743 W10 PREMA Tailor
16 W10 W05431 W10 JAYALAKSHMI Tailor
17 W10 W02054 W10 GEETHA Ironer
18 W10 W05565 W10 GEETHA Tailor
19 W10 W01963 W10 ANNAPURNA N Tailor
20 W10 W05852 W10 GOWRAMMA Tailor
21 W10 W00995 W10 HEMA T D Helper
22 W10 W02823 W10 KUMAR M Tailor
23 W10 W04111 W10 SOMASHEKAR REDDY Tailor
24 W10 W05356 W10 GANGALAKSHMAMMA Tailor
25 W10 W04881 W10 DEVRAJAMMA Helper
26 W10 W02141 W10 POORNIMA K Tailor
27 W10 W03322 W10 VIJAY KUMARI Tailor
28 W10 W06017 W10 SHYLAJA Tailor
29 W10 W05627 W10 RADHA Tailor
30 W10 W05881 W10 THULASAMMA Helper
31 W10 W04275 W10 REKHA Tailor
32 W10 W02818 W10 SHOBHA Tailor
33 W10 W03446 W10 RATHNAMMA Helper
34 W10 W04551 W10 RAMESH KB Operator
35 W10 W01624 W10 LAKSHMAMMA Helper
36 W10 W01232 W10 BHAGYA KB Operator
37 W10 W05349 W10 SHIVALINGAMMA KB Operator
38 W10 W06109 W10 PAVITHRA KB Operator
39 W10 W05918 W10 BHAGYA Helper
Time Study Report
OPERATION R1 R2 R3 R4 R5 R6 R7
Collar Run Stitch 39 27 27 27 29 30 29
Collar Turn 30 35 33 33 33 35 35
Collar Top Stitch 33 33 32 32 35 33 30
Neckband Hem 14 14 14 14 15 14 12
Collar Pick Ready 32 35 33 33 35 35 35
Collar E/s 24 25 25 24 25 25 22
Collar Trim & Notch 24 27 27 25 27 27 27
Iron Pocket 45 45 50 46 45 45 47
Pocket Attach 49 45 45 47 44 45 45
Front Iron 5 5 5 5 5 5 5
Sew Button Hole Placket 25 25 27 28 27 29 27
Sew Button Placket 25 25 29 27 27 30 29
Yoke Main Label Att 35 35 33 35 37 37 35
Back Yoke attach 36 35 35 35 37 36 36
Cuff Run Stitch 42 46 46 45 44 44 46
Cuff T/s 34 34 33 34 37 35 34
Cuff Iron 30 30 31 30 30 31 28
Sew under placket 29 25 32 29 32 32 29
Sew Sleeve Box 42 45 45 43 48 45 47
Sew Sleeve Box 46 46 50 47 45 46 50
Pair Front & Back 20 18 20 20 22 25 20
Shoulder Join(folder) 37 39 42 42 39 44 40
Collar Attach 29 29 29 28 30 32 29
Collar Finish 42 40 47 44 44 42 42
Sleeve Set 35 35 37 37 37 35 35
Sleeve Attach 52 59 55 65 57 59 61
Sleeve T/s 35 35 35 38 35 36 36
Side Label att 27 27 30 29 29 30 30
Sew Side Seam(FOA) 48 45 45 48 46 45 47
Sleeve Pressing 52 55 55 52 54 55 55
Hem Btm 36 38 38 38 39 36 38
Cuff Finishing 43 45 45 45 51 45 47
Cuff set 34 34 35 35 35 34 34
Sew Btn Hole(Small) 37 37 35 35 39 37 37
Mark For Btn Fix 30 27 27 27 29 30 29
Sew Btn(Big) 32 32 35 33 35 35 35
Sew Btn(Small) 26 30 30 31 29 31 31
Sew Btn Hole(Big) 40 42 42 41 41 42 40
Pocket Marketing 22 22 20 20 20 22 20
R8 R9 R10 AVG CAPACITY
29 30 29 30.0 121.0
34 35 33 33.0 107.0
35 32 32 32.0 110.0
14 12 12 14.0 266.0
34 37 35 34.0 104.0
24 24 25 24.0 142.0
25 27 29 27.0 133.0
49 47 47 47.0 76.0
49 47 46 46.0 77.0
5 5 5 5.0 700.0
27 28 27 27.0 133.0
27 27 29 27.0 130.0
37 37 39 36.0 100.0
39 37 37 36.0 99.0
46 40 40 43.0 82.0
35 35 35 34.0 104.0
29 31 31 30.0 119.0
30 28 35 30.0 119.0
45 45 46 47.0 76.0
50 52 46 47.0 75.0
25 25 22 21.0 165.0
42 42 42 41.0 88.0
29 30 30 29.0 122.0
44 42 42 43.0 83.0
39 35 39 36.0 98.0
57 58 59 58.0 61.0
38 35 36 35.0 100.0
27 29 30 22.0 125.0
47 48 48 49.0 73.0
53 54 54 53.0 66.0
39 39 39 38.0 94.0
46 47 47 46.0 78.0
35 35 34 35.0 102.0
39 35 39 37.0 97.0
29 29 30 28.0 125.0
35 33 33 33.0 106.0
30 30 32 30.0 120.0
40 41 41 41.0 87.0
20 22 21 21.0 172.0
Takt Time
SL No OPERATORS DESIGNATION OPERATION Avg Cycle Time
1 LAKSHMI Tailor Collar Run Stitch 30.0
2 ASHA Tailor Collar Turn 33.0
3 SHAH JAHAN Tailor Collar Top Stitch 32.0
4 PRABHAVATHI D M Tailor Neckband Hem 14.0
5 MANJULA.S Tailor Collar Pick Ready 34.0
6 RADHA Tailor Collar E/s 24.0
7 BHAGYAMMA.L.K Tailor Collar Trim & Notch 27.0
8 NAGAMMA Ironer Iron Pocket 47.0
9 RENUKA S Tailor Pocket Attach 46.0
10 RAJAMMA Tailor Front Iron 5.0
11 HANUMANTHA Tailor Sew Button Hole Placket 27.0
12 SHABANA KOUSAR Tailor Sew Button Placket 27.0
13 SAVITA K Tailor Yoke Main Label Att 36.0
14 MAHADEVAMMA Tailor Back Yoke attach 36.0
15 PREMA Tailor Cuff Run Stitch 43.0
16 JAYALAKSHMI Tailor Cuff T/s 34.0
17 GEETHA Ironer Cuff Iron 30.0
18 GEETHA Tailor Sew under placket 30.0
19 ANNAPURNA N Tailor Sew Sleeve Box 47.0
20 GOWRAMMA Tailor Sew Sleeve Box 47.0
21 HEMA T D Helper Pair Front & Back 21.0
22 KUMAR M Tailor Shoulder Join(folder) 41.0
23 SOMASHEKAR REDDY Tailor Collar Attach 29.0
24 GANGALAKSHMAMMA Tailor Collar Finish 43.0
25 DEVRAJAMMA Helper Sleeve Set 36.0
26 POORNIMA K Tailor Sleeve Attach 58.0
27 VIJAY KUMARI Tailor Sleeve T/s 35.0
28 SHYLAJA Tailor Side Label att 22.0
29 RADHA Tailor Sew Side Seam(FOA) 49.0
30 THULASAMMA Helper Sleeve Pressing 53.0
31 REKHA Tailor Hem Btm 38.0
32 SHOBHA Tailor Cuff Finishing 46.0
33 RATHNAMMA Helper Cuff set 35.0
34 RAMESH KB Operator Sew Btn Hole(Small) 37.0
35 LAKSHMAMMA Helper Mark For Btn Fix 28.0
36 BHAGYA KB Operator Sew Btn(Big) 33.0
37 SHIVALINGAMMA KB Operator Sew Btn(Small) 30.0
38 PAVITHRA KB Operator Sew Btn Hole(Big) 41.0
39 BHAGYA Helper Pocket Marketing 21.0
Takt Time Different
56 26
56 23
56 24
56 42
56 22
56 32
56 29
56 9
56 10
56 51
56 29
56 29
56 20
56 10
56 13
56 22
56 16
56 16
56 9
56 9
56 35
56 15
56 27
56 13
56 20
56 -2
56 21
56 34
56 13
56 3
56 18
56 10
56 21
56 19
56 28
56 23
56 26
56 15
56 35
Lost Time Report
Sl NO Type OF Loss TIme Total
1 Cutting Delay
2 Trims Delay
3 Recutting Delay
4 Machine B/D 944
5 Needle B/D 242
6 Waiting For Work
7 Quality Issue
8 Batch Setting Dealy
9 Feeding Delay
10 Balance 5736
Monday Time Study
S.NO. LINE ID No LINE OPERATORS DESIGNATION
1 W10 W03448 W10 LAKSHMI Tailor
2 W10 W05463 W10 ASHA Tailor
3 W10 W03459 W10 SHAH JAHAN Tailor
4 W10 W03610 W10 PRABHAVATHI D M Tailor
5 W10 W04464 W10 MANJULA.S Tailor
6 W10 W05619 W10 RADHA Tailor
7 W10 W04505 W10 BHAGYAMMA.L.K Tailor
8 W10 W03905 W10 NAGAMMA Ironer
9 W10 W04069 W10 RENUKA S Tailor
10 W10 W05740 W10 RAJAMMA Tailor
11 W10 W04794 W10 HANUMANTHA Tailor
12 W10 W05526 W10 SHABANA KOUSAR Tailor
13 W10 W01569 W10 SAVITA K Tailor
14 W10 W06131 W10 MAHADEVAMMA Tailor
15 W10 W02743 W10 PREMA Tailor
16 W10 W05431 W10 JAYALAKSHMI Tailor
17 W10 W02054 W10 GEETHA Ironer
18 W10 W05565 W10 GEETHA Tailor
19 W10 W01963 W10 ANNAPURNA N Tailor
20 W10 W05852 W10 GOWRAMMA Tailor
21 W10 W00995 W10 HEMA T D Helper
22 W10 W02823 W10 KUMAR M Tailor
23 W10 W04111 W10 SOMASHEKAR REDDY Tailor
24 W10 W05356 W10 GANGALAKSHMAMMA Tailor
25 W10 W04881 W10 DEVRAJAMMA Helper
26 W10 W02141 W10 POORNIMA K Tailor
27 W10 W03322 W10 VIJAY KUMARI Tailor
28 W10 W06017 W10 SHYLAJA Tailor
29 W10 W05627 W10 RADHA Tailor
30 W10 W05881 W10 THULASAMMA Helper
31 W10 W04275 W10 REKHA Tailor
32 W10 W02818 W10 SHOBHA Tailor
33 W10 W03446 W10 RATHNAMMA Helper
34 W10 W04551 W10 RAMESH KB Operator
35 W10 W01624 W10 LAKSHMAMMA Helper
36 W10 W01232 W10 BHAGYA KB Operator
37 W10 W05349 W10 SHIVALINGAMMA KB Operator
38 W10 W06109 W10 PAVITHRA KB Operator
39 W10 W05918 W10 BHAGYA Helper
Time Study
OPERATION R1 R2 R3 R4 R5 R6 R7
Collar Run Stitch 35 37 34 32 35 35 39
Collar Turn 30 35 33 30 37 33 36
Collar Top Stitch 32 30 35 37 30 34 35
Neckband Hem 32 30 35 37 33 35 39
Collar Pick Ready 31 31 34 37 34 32 39
Collar E/s 22 20 25 25 24 27 25
Collar Trim & Notch 12 12 15 15 12 15 12
Iron Pocket 45 45 50 46 45 45 47
Pocket Attach 42 46 45 45 47 44 47
Front Iron 5 5 5 5 5 5 5
Sew Button Hole Placket 25 25 28 27 30 30 25
Sew Button Placket 27 25 25 29 29 25 25
Yoke Main Label Att 42 45 45 47 44 49 46
Back Yoke attach 36 35 35 35 37 36 36
Cuff Run Stitch 40 38 40 40 39 38 40
Cuff T/s 39 33 33 35 34 38 35
Cuff Iron 30 30 31 30 30 31 28
Sew under placket 28 29 30 30 29 30 28
Sew Sleeve Box 32 34 35 36 34 35 35
Sew Sleeve Box 36 37 36 40 36 37 37
Pair Front & Back 20 18 20 20 22 25 20
Shoulder Join(folder) 42 40 45 42 49 47 42
Collar Attach 34 34 333 30 35 33 33
Collar Finish 46 45 45 49 47 46 47
Sleeve Set 35 35 37 37 37 35 35
Sleeve Attach 55 59 59 60 62 58 59
Sleeve T/s 35 38 36 36 37 39 37
Side Label att 27 27 30 29 29 30 30
Sew Side Seam(FOA) 49 42 46 49 49 54 50
Sleeve Pressing 52 55 55 52 54 55 55
Hem Btm 42 46 49 47 52 50 49
Cuff Finishing 43 45 45 45 51 45 47
Cuff set 34 34 35 35 35 34 34
Sew Btn Hole(Small) 37 37 35 35 39 37 37
Mark For Btn Fix 30 27 27 27 29 30 29
Sew Btn(Big) 32 32 35 33 35 35 35
Sew Btn(Small) 26 30 30 31 29 31 31
Sew Btn Hole(Big) 40 42 42 41 41 42 40
Pocket Marketing 22 22 20 20 20 22 20
R8 R9 R10 AVG
40 35 37 40
32 37 35 34
32 33 39 31
34 37 37 35
35 37 37 35
27 27 29 25
12 17 17 14
49 47 47 47
47 49 49 46
5 5 5 5
25 30 32 31
27 27 27 27
49 45 42 46
39 37 37 36
40 42 39 39
35 33 35 38
29 31 31 30
29 30 29 29
34 33 33 34
36 37 36 37
25 25 22 21
42 49 45 45
30 35 35 34
46 49 49 47
39 35 39 35
59 60 60 59
36 35 35 37
27 29 30 22
48 52 50 49
53 54 54 53
45 49 49 48
46 47 47 46
35 35 34 35
39 35 39 37
29 29 30 28
35 33 33 33
30 30 32 30
40 41 41 41
20 22 21 21