EL-000-5411F37-0-K095A23-A-20220219125855-ASP.NE

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For Information

B 22,Nov,2021 Added document


A 4,Nov,2021 First Issued R.Uemichi S.Yokoyama K.Hashioka

REV DATE DESCRIPTION Approved Checked Prepared


OWNER
VAN PHONG POWER COMPANY LIMITED
PROJECT
Van Phong 1 BOT Thermal Power Plant Project
Status
OWNER’S ENGINEER □Approved
□Approved with Comment
AFRY Switzerland Ltd. □Not Approved
□Reviewed
□Reviewed with Comment
EPC CONTRACTORS
IHI–TESSC–CTCI–DHI CONSORTIUM

PROJECT DOCUMENT No REV


VP1-2-L1-F-GEN-02005 B

DOCUMENT TITLE
Repairment Procedure for Attachment of Insulation on Main Piping

EPC EPC DOCUMENT No. REV


IHI Corporation K095A23 A
Comment Response Sheet (CRS)

Project Title Van Phong 1 BOT Thermal Power Plant Project

Document Title Build-up repairment welding procedure for CRP (Unit2) Document Type For Review

Document No VP1-2-L1-F-GEN-02005 Returned Status RC Prepared by L1

CRS No VP1-2-L1-F-GEN-02005-CRS CRS Issued Date 22/11/2021 Engineer Production


Technology

No. Section/ Owner Response to Comment Review Status O/C * Remarks


Page Date
Will attachment material be the same with original Added document.
1 5 one? 22/11/2021 O

Additional Notes (if any)


* O - Open, C Closed

Page 1 of 1
配布先
Owner 1
Site 1
PJ 1

NOT DISCLOSE TO DHI

For Information
2021
A 11.22 Added document (P.5)

2021 4.Nov.’21 4.Nov.’21 4.Nov.’21


0 11.4 First issued K.Hashioka S.Yokoyama R.Uemichi

NO DATE DESCRIPTION DRAWN DESIGNED CHECKED APPROVED


SCALE
Van Phong 1 BOT Thermal Power Plant Project
NO SCALE

1ST ANGLE
PROJECTION
VP1
Repairment Procedure for attachment of Insulation on Main Piping
控 3RD ANGLE
合計 3 PROJECTION

資源・エネルギー・環境事業領域 CSSBU DRAWING NO REV


相生工場 製造部 工作技術グループ JOB NO CODE NO A
Production Technology GR Manufacturing DEPT.
Aioi Works CS Business Unit Resources, 5411-F37 K095-A23 1
Energy&Environment Business Area 8
A4表紙A_0
( 2 / 8 )
( 1/ 5 )
技 術 連 絡 票
ENGINEERING COMMUNICATION SHEET 整理 NO.
CODE NO
宛名 Owner,Site,PJ
TO ECS― PK-2021-2682A
□ 承認用 FOR APPROVAL □ 参考用 FOR INFORMATION 回答 REPLY □要 REQUIRED ■ 不要 NOT REQUIRED
□ 検討用 FOR REVIEW ■ 指示用 FOR NOTICE 回答希望日 EXPECTED DATE
-年 -月 -日
□ 確認用 FOR CONFIRMATION
プラント Van Phong 1 BOT Thermal 工 番 JOB NO. 承 認 審 査 担 当
APPROVED CHECKED PREPARED
PLANT 5411F37
Power Plant Project
22.Oct.’21 22.Oct.’21 22.Oct.’21

標 題 Repairment Procedure for attachment of Insulation on Main Piping


R.Uemichi S.Yokoyama K.Hashioka
TITLE
配布先
Owner 1 1. Application
Site 1
PJ 1 Main piping was damaged during shipping. Insulation lug on Main piping was damaged, and
this damage need to be repaired at site. This document shows repairment procedure.
And this document is applied to Main Piping. Spool number is lower.
・6A2H23,6A2H24,6A2H28

2021
A 11.22 Added document (P.4)

NO DATE DESCRIPTION DRAWN DESIGNED CHECKED APPROVED


注意 CAUTION
本図書は株式会社 IHI の秘密情報を含んでいます。 THIS DOCUMENT CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF
本図書については以下のことを IHI の書面による事前承諾なく行うことを
IHI CORPORATION.
禁じます。
THE DOCUMENT ALWAYS REQUIRES PRIOR WRITTEN CONSENT OF IHI FOR
(1) 複製(方法を問わず)
(1)ITS REPRODUCTION BY ANY MEANS.
(2) 第三者への開示
(2)ITS DISCLOSURE TO A THIRD PARTY,OR
(3) 供与目的以外への使用
(3)ITS USE FOR ANY PURPOSE OTHER THAN THOSE FOR WHICH IT IS SUPPLIED.

控 原 資源・エネルギー・環境事業領域 カーボンソリューション SBU 相生工場 製造部 工作技術グループ


Production Technology GR Manufacturing DEPT. Aioi Works Carbon Solution Business Unit Resources, Energy&Environment Business Area
合計 1
技術連絡票_0
( 3 / 8 )
( 2 /5 )

2. Damage part
Figure 1~3 show the damage part on Insulation lug.

Fig.1 Damage part on 6A2H23 Fig.2 Damage part on 6A2H24

Fig.3 Damage part on 6A2H28


DRAWING NO 仕

JOB NO CODE NO 書
PK-2021-2682A 用
5411F37 紙

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3. Attachment of Insulation
Figure 4 show the insulation lug before damage.

*Smoothly finishing part

Fig.4 Attachment of Insulation


DRAWING NO 仕

JOB NO CODE NO 書
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4. Repairment procedure
1) Removal of damage attachment
a) Removal of damage part on pipe
The damage part on the insulation lug shall be removed and smoothed by the grinder
etc.
Removal area is shown in figure 5.

Fig.5 Removal area

b) Inspection
PT or MT shall be performed, and it shall be confirmed that this part has defects or not.
If there is a defect, the defect shall be removed and inspection shall be performed again.

2) Fitting new attachment


a) Preheat
Preheat shall be performed. Preheat temperature is min 200℃. Interpass temperature is
max 300℃.
WPS is JEL-PQR-VP1-P5AP15E-001. (Attachment#1)

b) Welding
Welding shall be conducted on displaced position in the circumferential direction to avoid
the HAZ area. Figure 6 shows the position for new attachment. Welding size is shown in
Figure 4. The new attachment material is the same as the original one.
A
WPS is JEL-PQR-VP1-P5AP15E-001. (Attachment#1)

Fig.6 welding


DRAWING NO 仕

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c) Post-heat
Post heat is 325℃±25℃ for minimum 30 mins time.
WPS is JEL-PQR-VP1-P5AP15E-001. (Attachment#1)

d) Inspection
PT or MT shall be performed on welding part, and it shall be confirmed that this part has
defects or not. If there is a defect, the defect shall be removed and inspection shall be
performed again.

e) PWHT
PWHT shall be performed, and PWHT condition is shown as below.
Holding temperature : 760℃±15℃

f) Inspection
PT or MT shall be performed, and it shall be confirmed that this part has defects or not.
If there is a defect, the defect shall be removed and inspection shall be performed again.


DRAWING NO 仕

JOB NO CODE NO 書
PK-2021-2682A 用
5411F37 紙

A4仕様書用紙_0
( 7 / 8 )
( 8 / 8 )

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