CS-150-T-Operation-Manual
CS-150-T-Operation-Manual
CS-150-T-Operation-Manual
Manifesting Table
Operations and Technical Manual
Version 1.0
Quantronix, Inc.
Cubing and Weighing System
380 South 200 West
P.O. Box 929
Farmington, Utah 84025
U. S. A.
Phone +1 (801) 451-7000
Fax +1 (801) 451-0502
Web Site: http://www.cubiscan.com
CubiScan 150-T Operations and Technical Manual
CubiScan and the Quantronix logo are registered trademarks of Quantronix, Inc.
®
Scanning New Dimensions™, Qbit™, QbitWIN™, and The FreightWeigh System™ are trademarks of Quantronix, Inc.
Windows is a registered trademark of Microsoft Corporation.
®
CubiScan software and firmware are protected by international and domestic copyrights.
®
CubiScan 150 measurement products are protected by one or more of U.S. Patents Re42,430 and D490,328 and
®
foreign patents.
CubiScan 110 measurement products are protected by one or more of U.S. Patent Re42,430 and foreign patents.
®
CubiScan 125 measurement products are the subject of U.S. Patent 8,928,896. Another U.S. patent is pending.
®
CubiScan 225 measurement products are the subject of a pending U.S. patent application.
®
This document and website Copyright 2016 by Quantronix, Inc. All rights reserved.
©
CAUTION Observe precautions for handling electrostatic sensitive devices when setting up
or operating the CubiScan 150-T.
Disconnect all power to the CubiScan 150-T before servicing or making any
WARNING connections.
The CubiScan 150-T is to be used to determine freight charges of rigid, non-sound-absorbing, cuboidal objects only.
Dimensions shown on the display are of the smallest cuboidal shape in which the object may be enclosed.
Limited Warranty Quantronix New Product
Statement of Warranty. Quantronix, Inc.’s, warranty obligations are limited to the terms set forth below: Quantronix
(hereinafter referred to as the “Seller”) warrants that its new product is in accordance with Seller’s published specifications
(or those agreed upon with Buyer in writing) at the time of sale or lease and that it is free from defects in materials and
workmanship under normal use for a period of one (1) year from the date of sale or the commencement date under a
written equipment lease or rental agreement (the “Warranty Period”). If a hardware defect arises and a valid claim is
received within the Warranty Period, at its option, Seller will either (i) repair the hardware defect at no charge, using new or
refurbished replacement parts, or (ii) exchange the product with a product that is new or which has been manufactured
from new or serviceable used parts and is at least functionally equivalent to the original product, or (iii) refund the purchase
price of the product. For purposes of this warranty agreement, “Buyer” shall mean and refer to (i) the party which originally
– whether from Seller directly, or from a distributor, agent or reseller authorized by Seller – purchases, or leases under a
written equipment lease or rental agreement, the Seller’s product which is the subject of this warranty, or (ii) any
subsequent purchaser or transferee that acquires valid title to the equipment within the Warranty Period.
In the event of the occurrence of a claim under this warranty, the Buyer shall have thirty (30) days to notify Seller in writing
of the nature and specifics of the claimed defect; provided, however, that any and all claims must be received before the
expiration of the Warranty Period. Failure to notify Seller within such time period shall void this warranty. Any claim of a
warrantied defect is subject to inspection and analysis by Seller to conclusively identify or confirm the nature and cause of
failure and application of this warranty.
This is a factory warranty and any defective components, mechanical or electrical, will be repaired or replaced, at the
discretion and authorization of Seller, at Seller’s facilities in Utah. It shall be the Buyer’s responsibility to return the faulty
equipment or components to Seller at Buyer’s expense. Seller’s obligation shall not include transportation charges, nor labor,
material, or service charges involved in the removal, return or installation of equipment or components. Seller reserves the
right to incorporate improvements in material and design of its products without notice and is not obligated to incorporate
the same improvements in equipment previously manufactured.
Exclusions and Limitations. This limited one (1) year warranty is applicable exclusively to original equipment products
and components that were manufactured by Seller. Seller also warrants its replacement parts, subject to the terms and
conditions set forth herein, for the lesser period of ninety (90) days from the date of delivery or until the expiration of the
original warranty, whichever is greater. Seller does not warrant, for any purpose, any external accessories, including but not
limited to computers, controllers and/or barcode scanners, that are manufactured by another manufacturer and sold under
a separate label, even if they are packaged or sold with Seller’s product. Seller’s obligation and liability under this warranty is
expressly limited to repair or replacement (at its option) of the warrantied equipment or components within the Warranty
Period. A purchase by Buyer of equipment that it had first leased or rented shall not start a new Warranty Period. Seller does
not warrant that the operation of the product will be uninterrupted or error‐free.
TO THE EXTENT PERMITTED BY LAW, THIS WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE
AND IN LIEU OF ALL OTHER WARRANTIES, REMEDIES AND CONDITIONS, WHETHER ORAL OR WRITTEN,
STATUTORY, EXPRESS OR IMPLIED. AS PERMITTED BY APPLICABLE LAW, SELLER SPECIFICALLY DISCLAIMS ANY
AND ALL STATUTORY OR IMPLIED WARRANTIES, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF
MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND WARRANTIES AGAINST HIDDEN OR LATENT
DEFECTS. IF SELLER CANNOT LAWFULLY DISCLAIM STATUTORY OR IMPLIED WARRANTIES THEN TO THE EXTENT
PERMITTED BY LAW, ALL SUCH WARRANTIES SHALL BE LIMITED IN DURATION TO THE DURATION OF THIS
EXPRESS WARRANTY AND TO REPAIR OR REPLACEMENT SERVICE AS DETERMINED BY SELLER IN ITS SOLE
DISCRETION. This statement sets forth the full extent of Seller’s liability for breach of any warranty or deficiency in
connection with the sale or use of the product. No employee, representative or reseller of Seller is authorized to change this
warranty in any way or grant any other warranty.
EXCEPT AS PROVIDED IN THIS WARRANTY AND TO THE EXTENT PERMITTED BY LAW, SELLER IS NOT RESPONSIBLE
FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM ANY BREACH OF
WARRANTY OR CONDITION, OR UNDER ANY OTHER LEGAL THEORY, INCLUDING BUT NOT LIMITED TO LOSS OF USE;
LOSS OF REVENUE; LOSS OF ACTUAL OR ANTICIPATED PROFITS (INCLUDING LOSS OF PROFITS ON CONTRACTS); LOSS
OF THE USE OF MONEY; LOSS OF ANTICIPATED SAVINGS; LOSS OF BUSINESS; LOSS OF OPPORTUNITY; LOSS OF
GOODWILL; LOSS OF REPUTATION; LOSS OF, DAMAGE TO OR CORRUPTION OF DATA; OR ANY INDIRECT OR
CONSEQUENTIAL LOSS OR DAMAGE HOWSOEVER CAUSED INCLUDING THE REPLACEMENT OF EQUIPMENT AND
PROPERTY, AND ANY COSTS OF RECOVERING, PROGRAMMING, OR REPRODUCING ANY PROGRAM OR DATA STORED OR
USED WITH SELLER PRODUCTS.
CONSUMER PROTECTION LAWS. FOR CONSUMERS WHO ARE COVERED BY CONSUMER PROTECTION LAWS OR
REGULATIONS IN THEIR COUNTRY OF PURCHASE OR, IF DIFFERENT, THEIR COUNTRY OF RESIDENCE, THE BENEFITS
CONFERRED BY THIS WARRANTY ARE IN ADDITION TO ALL RIGHTS AND REMEDIES CONVEYED BY SUCH CONSUMER
PROTECTION LAWS AND REGULATIONS. Some countries, states and provinces do not allow the exclusion or limitation of
incidental or consequential damages or exclusions or limitations on the duration of implied warranties or conditions, so the
above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have
other rights that vary by country, state or province.
This document was created with the purpose of providing the most accurate and complete information. If you
have comments or suggestions for improving this manual, contact Quantronix at [email protected].
Chapter 2 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Adjusting the Platform Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Using a Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Using a Pallet Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installing the Overhead Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Connecting the Height Sensor Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Leveling the CubiScan 150-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Loosening/Tightening the Shipping Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installing the Laptop Tray Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connecting Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Turning on the CubiScan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Connecting to a Computer or Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
USB Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Ethernet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Serial Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Connecting to a Barcode Scanner (Optional) . . . . . . . . . . . . . . . . . . . . . . . .24
Installing Qbit (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Setup Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Chapter 4 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Chapter 7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
No Response When You Turn Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Readings Are Not Accurate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Computer Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
About . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Scale-Audit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
MDMD-Audit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Scale Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Sensor Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Touchscreen Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Each unit has five ports. It uses 110 VAC, 60 Hz power (auto-switchable to
220-240 VAC, 50 Hz). Optional on-board data storage and real-time clock
allow the CubiScan 150-T to be used as a stand-alone dimensioning and
manifesting station.
records, can interface to barcode scanning and label printing devices, and
can communicate directly (in batch or real-time mode) with mainframe or
PC hosts.
The CubiScan 150-T utilizes advanced sensing technology that is safe for
both operators and freight. A one-year factory warranty on parts and labor
is included; post-warranty maintenance agreements and extended
warranty contracts are also available.
The CubiScan 150-T was calibrated at the factory, but may require
recalibration due to handling during shipping. Calibration instructions for
the CubiScan 150-T are provided in Chapter 5 “Calibration.”
CubiScan 150-T 1
Product Description Specifications
Figure 1
CubiScan 150-T
Specifications
Electrical
Measuring Capacities
CubiScan 150-T 2
Product Description Specifications
Environmental
Physical
Height: Adjustable
87 inches maximum to the top of the overhead arm
User Interface
Minimum PC Specifications:
Windows XP or newer, 20 megabytes of disk space, screen resolution
setting of 800 x 600
150-T.
Display:
Integrated TFT LCD touchscreen displays L, W, H, weight, unit of measure,
and diagnostic codes
Outputs:
Serial (2), Ethernet (1), USB-A (1), USB-B (1)
CubiScan 150-T 3
Chapter 2
Setup
Unpacking
While unpacking, examine the container and the CubiScan 150-T carefully
for any damage. If, after unpacking, you discover any damage to the
CubiScan 15o-T, contact the carrier immediately.
There is a box inside the crate that contains the power cable, USB cable,
tools, software disc, and calibration cube.
CubiScan 150-T 4
Setup Placement
CubiScan 150-T
Overhead arm assembly
AC power cord
USB cable
Calibration cube
Qbit software CD (optional)
Operations and Technical Manual (in PDF form on the CD)
Tools Included Tools packed with the CubiScan 150-T include the following:
Tools You Will Other tools you may need to set up the CubiScan 150-T include the
Need following:
A power strip (not included) is recommended for turning power off and on.
NOTE
Placement
CubiScan 150-T 5
Setup Adjusting the Platform Height
The CubiScan 150-T platform is initially set at the lowest possible height.
Slotted adjustment holes in the frame legs provide virtually infinite
adjustment within the height range. Because the main CubiScan assembly
is heavy (430 lb), you need to use a forklift (recommended) or pallet jack to
support and lift the main assembly to adjust the height of the platform. If
help is available, one or two people can lift one end of the CubiScan by its
handle while you adjust the legs. Then repeat this operation on the other
end.
Disconnect all power to the CubiScan 150-T before servicing or making any
CAUTION connections.
CubiScan 150-T 6
Setup Adjusting the Platform Height
Figure 2
Lift the CubiScan Only by the Handle
Before you start, determine the height at which you want the CubiScan 150-T
NOTE platform so that you can position it properly with the forklift or pallet jack.
Using a Forklift
Take the following steps when using a forklift to support and lift the main
assembly of the CubiScan 150-T to adjust the platform height.
You may want to place plywood or cardboard on the forks of the forklift so
the forks do not come into direct contact with the painted surface of the
frame.
CubiScan 150-T 7
Setup Adjusting the Platform Height
1. Adjust the forks so they can be inserted under the main horizontal
frame without touching any other CubiScan components (see Figure 3).
Figure 3
Position of Forklift Forks Under Frame
2. Approach the CubiScan 150-T with the forklift until the forks are in
position to lift the frame.
3. Locate the retaining bolts and slotted adjustment holes in the frame
legs (see Figure 4).
Figure 4
Platform Retaining Bolts and Adjustment Holes
CubiScan 150-T 8
Setup Adjusting the Platform Height
4. Apply gentle lift with the forklift until enough pressure is removed from
the retaining bolts so that they can be removed.
Do not climb under the CubiScan 150-T during height adjustment or while the
WARNING forklift is supporting the CubiScan.
5. Remove the retaining bolts on both sides of the frame with a 9/16''
open-end wrench or socket.
It is recommended that you have one person positioned on each side of the
NOTE CubiScan platform to remove and replace the retaining bolts and help align the
adjustment holes.
6. With the retaining bolts removed, raise or lower the frame slowly until
the adjustment holes in the leg and the frame are aligned at the desired
height.
7. When the desired height is achieved, push the retaining bolts through
the slotted holes in the frame and leg. There should always be at least
two openings that the bolts will pass through. If possible, place the bolts
with at least one slot between them as shown in Figure 4.
9. Lower the frame, and back the forklift away from the CubiScan.
2. With the pallets and lumber in place, approach the CubiScan from the
front with the pallet jack, and position the jack so it is under the
CubiScan’s main horizontal frame.
4. Move the pallet jack into place and lift it until the wooden platform
comes into contact with the bottom of the CubiScan frame, but do not
lift the CubiScan.
CubiScan 150-T 9
Setup Adjusting the Platform Height
5. Locate the retaining bolts and slotted adjustment holes in the frame
legs (see Figure 5).
Figure 5
Platform Retaining Bolts and Adjustment Holes
6. Apply gentle lift with the pallet jack until enough pressure is removed
from the eight retaining bolts so that they can be removed.
Do not climb under the CubiScan 150-T during height adjustment or while the
CAUTION forklift is supporting the CubiScan.
7. Remove the retaining bolts on both sides of the frame with a 9/16''
open-end wrench or socket.
It is recommended that you have one person positioned on each side of the
NOTE CubiScan platform to remove the retaining bolts and help align the adjustment
holes.
8. With the retaining bolts removed, raise or lower the frame slowly until
the adjustment holes in the leg and the frame are aligned at the desired
height.
9. When the desired height is achieved, push the retaining bolts through
the slotted holes in the frame and leg. There should always be at least
two openings that the bolts will pass through. If possible, place the bolts
with at least one slot between them as shown in Figure 5.
11. Lower the pallet jack, and move it away from the CubiScan 150-T.
CubiScan 150-T 10
Setup Installing the Overhead Arm
One person can attach the overhead arm assembly to the CubiScan 150-T
base; however, you may want another person to help lift the arm into place.
The height sensor cable with a coupler on the end is routed from the height
sensor and out a hole in the overhead arm assembly. The retaining bolts
you will use to secure the arm are attached to the mounting plates at the
back of the frame.
Figure 6
Overhead Arm Installed on the CubiScan 150-T
1. Remove the retaining bolts from the mounting plates on the back of the
base frame (finger tight only), and have them ready to insert into the
appropriate holes when the arm is in place.
2. Lift the overhead arm into position at the back of the frame, and set the
angled mounting plate on the bottom of the arm assembly on the frame,
CubiScan 150-T 11
Setup Connecting the Height Sensor Cables
aligning the holes in the arm mounting plates with the holes in the
frame mounting plate, as shown in the following figures.
Figure 7
Attaching the Overhead Arm to the Base
3. Insert the retaining bolts through the mounting plate in the overhead
arm assembly and into the matching holes in the plate on the base
frame and tighten them. Make sure no cables are being pinched by the
overhead arm when you are finished.
After installing the overhead arm, connect the height sensor cables as
explained in the following steps.
CAUTION Do not touch the gold foil screens on the front of the sensors.
1. Locate the two height sensor cables on the CubiScan. A cable labeled
“Height” with a coupler is routed from the height sensor down through
CubiScan 150-T 12
Setup Leveling the CubiScan 150-T
one of the tubes of the overhead arm assembly, and extends from a hole
(see Figure 8). Make sure this cable is not pinched or constricted.
Figure 8
Height Sensor Cables
The other cable labeled “Height” has a phone-style jack on one end and is
located under the CubiScan scale platform.
2. Plug the phone-style jack into the coupler on the height sensor cable,
and verify that the connection is secure.
Figure 9
Height Sensor Cable Connection
CubiScan 150-T 13
Setup Leveling the CubiScan 150-T
You can use the CubiScan 150-T as a mobile manifesting table by keeping the
NOTE casters unlocked and movable. However; if the CubiScan 150-T is not level,
accuracy may be diminished.
Do the following to lock the casters and level the CubiScan 150-T.
1. To lock the casters in place so they will not roll, push down on the black
toe lock on the back of each caster. You can use the toe of your shoe to
push the lock down.
Figure 10
Caster Height Adjustment Bolt
You can use a 7/16'' wrench to turn the adjustment bolts with the
CubiScan on the floor, or you can take the weight off the casters using a
pallet jack under the frame or by having someone lift the CubiScan by
its handle, and turn the bolts by hand.
CubiScan 150-T 14
Setup Loosening/Tightening the Shipping Bolts
4. After adjusting a caster, check the leveling bubble. The leveling bubble,
shown below, is located on the CubiScan platform just to the left of the
center (facing the front of the CubiScan).
Figure 11
Leveling Bubble
5. The CubiScan is level when the bubble is centered in the middle circle of
the level. You may need to raise or lower each caster a number of times
to level the CubiScan.
6. When you are finished leveling the CubiScan, make certain that all four
casters make solid contact with the floor. If the CubiScan does not sit
flat, it may wobble or vibrate during measurement, which can cause
errors.
The shipping bolts protect the platform and load cells from being damaged
during shipment. A shipping bolt is located on each corner of the platform
CubiScan 150-T 15
Setup Loosening/Tightening the Shipping Bolts
between the top and the frame and can be accessed from under the
platform (see Figure 12).
Shipping Bolt
Figure 12
Shipping Bolts
Use a 9/16'' open-end wrench (supplied) to loosen the top and bottom nut
from each bolt, until it will not interfere with scale movement.
The nuts and bolts prevent the platform from moving and protect the load
cells from damage during shipment. If you ship the CubiScan to another
location, move it by forklift, or move it any distance in which rough
handling may occur, tighten the shipping bolts before moving it.
Do not overtighten the bottom nut, or allow the shipping bolt to put pressure on
WARNING or lift the load cell. Pressure on the load cell while moving the CubiScan will
damage the load cell.
CubiScan 150-T 16
Setup Installing the Laptop Tray Arm
You can install the optional laptop tray arm to support a laptop. The laptop
tray arm can be attached to the front or back of the CubiScan 150-T on
either side.
Figure 13
CubiScan 150-T with Laptop Tray Arm Attached
The laptop tray arm attaches to the side of the CubiScan frame using the
same slotted holes that are used to adjust the platform height (see
“Adjusting the Platform Height” on page 6). Retaining bolts and nuts are
provided with the laptop tray assembly.
1. Position the laptop arm frame against the side of the CubiScan frame to
which you want it attached, and align the holes in the frame with the
slotted holes in the CubiScan frame at the desired height.
2. Push the retaining bolts through the aligned holes in the laptop arm
and CubiScan frame.
If you want to position the laptop arm frame over holes in which retaining bolts
NOTE have already been inserted, you need to lift the CubiScan by the handles or using
a pallet jack (as described in adjusting the platform height on page 6) to remove
the bolts, and then insert the new bolts through the laptop arm holes.
CubiScan 150-T 17
Setup Installing the Laptop Tray Arm
3. Thread the nuts on the bolts and tighten them using a 9/16'' open-end
wrench or socket.
Figure 14
Attaching Laptop Arm Frame to CubiScan Frame
4. Secure the mount arm to the frame arm using the hardware provided
and shown in the figure below.
Figure 15
Attaching Mount Arm to Frame
CubiScan 150-T 18
Setup Connecting Power
5. Loosen the indicated handle until the swivel arm fits into the mount
arm. Tighten the handle to secure the swivel arm in place.
Figure 16
Attaching Swivel Arm to Mount Arm
6. Attach the laptop tray to the swivel arm by loosening the indicated
T-handle. Insert the tray and adjust it to the desired position. Make
sure that this handle is tight before placing a laptop in the laptop tray.
Connecting Power
Take the following steps to connect power to the CubiScan. The connection
box is located under the front left corner of the scale (see page 20). Note
that the connectors point toward the back of the CubiScan 150-T. Take the
following steps to connect power to the CubiScan.
CubiScan 150-T 19
Setup Turning on the CubiScan
Figure 17
Connection Box
4. Connect the other end of the AC power cord to a standard power strip
equipped with an ON/OFF switch.
5. Use the power strip switch to turn the CubiScan on and off (see
“Turning on the CubiScan” below).
Specific procedures must be followed each time you turn on the CubiScan
150-T, as follows:
2. Turn on the CubiScan 150-T via the power strip (see “Connecting
Power” on page 19).
CubiScan 150-T 20
Setup Connecting to a Computer or Network
3. Make sure the ->0<- (zero) indicator on the touchscreen is lit. If not, the
scale needs to be zeroed. To zero the scale, make sure that the platform
is free of all objects, then press [Zero].
• Connect it via a USB cable. Use Qbit software on the computer to run the
CubiScan 150-T (recommended). See “USB Connection” below.
• Connect it to a host system via a standard 10-BaseT Ethernet TCP/IP
port. See “Ethernet Connection” on page 22.
• Connect it to a PC using a serial RS-232 cable. See “Serial Connection”
on page 23.
USB Connection
Complete the following steps to connect the CubiScan 150-T to a computer
using a USB connection. The USB connection method is the recommended
method, and all materials needed for communicating with a computer via a
USB connection are supplied.
2. Route the USB cable under the base so it cannot be crushed, bent, or
pulled loose. Tie the cable up so it is out of the way, but does not
interfere with the scale.
CubiScan 150-T 21
Setup Connecting to a Computer or Network
Figure 18
Connection Box
4. Locate a free USB port on your computer and connect the other end of
the USB cable to the port.
When you have completed these steps, the CubiScan 150-T should
communicate with a computer.
Ethernet Connection
Complete the following steps to connect the CubiScan 150-T to a computer
using an Ethernet connection.
2. Route the Ethernet cable under the base so it cannot be crushed, bent,
or pulled loose. Tie the cable up so it is out of the way, but does not
interfere with the scale.
CubiScan 150-T 22
Setup Connecting to a Computer or Network
Figure 19
Connection Box
4. Insert the connector on the other end of the cable into the computer’s
network socket until it locks.
For information on the Ethernet cable pin-outs, refer to Ethernet cable pin
assignments on page 68.
Serial Connection
Complete the following steps to connect the CubiScan 150-T to a computer
using a serial connection.
CubiScan 150-T 23
Setup Connecting to a Barcode Scanner (Optional)
Figure 20
Back of Controller
4. Locate a free serial port on the back of your computer and connect the
other end of the serial cable to the port.
5. To secure the serial cable, tighten the screws (two on each connector) at
both ends of the cable. It is important that the cable be secure.
For information on the serial cable pin-outs, refer to cable pin assignments
on page 67.
The CubiScan 150-T has an additional USB or serial port for connecting to a
barcode scanner. To connect the CubiScan to a barcode scanner, complete
the following steps.
This barcode connection option is for non-Qbit software users. If you are using
NOTE Qbit software, you will connect the barcode scanner directly to the PC.
1. Route the barcode scanner cable under the CubiScan base so it cannot
be crushed, bent, or pulled loose.
CubiScan 150-T 24
Setup Connecting to a Barcode Scanner (Optional)
Figure 21
Back of Controller
3. Once the barcode scanner is connected to the CubiScan 150-T, you need
to turn the barcode feature on. On the CubiScan 150-T touchscreen, go
to CONFIGURE > Operation.
4. Check the Enable Barcode box, as shown below. Make sure that the
Enable Expanded Protocol box is also checked. This option must be
enabled for the barcode option to work properly.
Figure 22
Barcode Enabled
CubiScan 150-T 25
Setup Installing Qbit (Optional)
A new barcode field will appear on the home screen and the barcode data
will be included in the data packet.
Figure 23
Home Screen Barcode Enabled
The Qbit User Guide, located on the CD-ROM, provides instructions for
installing and using Qbit. You can also download the user guide from the
Quantronix website at www.cubiscan.com.
Setup Checklist
Before using the CubiScan 150-T for the first time, verify the following:
• Have the CubiScan 150-T and the computer (if applicable) been placed
in the proper operating environment? (page 5)
• Has the platform height been adjusted? (page 6)
• Has the overhead arm been installed? (page 11)
• Have you connected the height sensor cables? (page 12)
• Has the CubiScan been leveled? (page 13)
• Have the shipping bolts been adjusted? (page 5)
• Has the base of the CubiScan been leveled? (page 5)
CubiScan 150-T 26
Setup Setup Checklist
• Have you connected all necessary cables and devices you will be using
with the CubiScan 150-T (e.g., computer, printer, barcode scanner,
etc.)?
• Has the CubiScan 150-T been set up to communicate with a computer (if
applicable)? (page 21)
• (Optional) Have you installed the laptop arm and tray assembly?
(page 17)
• Have you connected power to the CubiScan 150-T? (page 19)
• (Optional) Has the barcode scanner been connected properly? (page 24)
• If you are using Qbit to operate the CubiScan 150-T, has the software
been copied onto your computer’s hard-disk drive? (Refer to the Qbit
User Guide for information.)
• Does the CubiScan require recalibration? The CubiScan 150-T was
calibrated at the factory, but may require recalibration due to handling
during shipping. Refer to page 40 for information on calibrating the
CubiScan 150-T. If you are using Qbit software, check the status of the
CubiScan before operating it. Refer to the Qbit User Guide for
information on checking the CubiScan’s status.
CubiScan 150-T 27
Chapter 3
Operation
The platform of the CubiScan should be kept clean and free of objects that are not
NOTE being measured.
You should verify that the CubiScan 150-T is weighing correctly at the start
of each session. To perform a simple check of weight accuracy, measure
something with a known weight (i.e., 25 or 50 lb test weight). If the weight
shown is off by an unacceptable amount, recalibrate the scale (see Chapter
5 “Calibration” on page 40 for details).
While the CubiScan has overload protection, objects heavier than 150 lb (70 kg)
should not be placed on the platform. Overloading the scale or shock loading
CAUTION (dropping a heavy object on the scale) can cause permanent zero shift, making
the scale inoperable.
Follow the procedures below to turn on the CubiScan. The CubiScan should
be turned on before you start Qbit (if applicable).
2. Turn on the CubiScan 150-T via the power strip. The CubiScan
performs self-calibration and diagnostic procedures that take about five
seconds. Do not touch the CubiScan platform during these five seconds.
Do not lean on or touch the CubiScan platform or the package while a package is
NOTE being cubed and weighed. Any kind of contact with the platform during the
measurement process can alter the weight or sensor reading.
You should occasionally verify that the zero settings on the CubiScan are correct.
NOTE To do this, take a measurement with nothing on the scale and see if all values
recorded are zero. The CubiScan’s empty weight and measurements can be reset
CubiScan 150-T 28
Operation Cubing and Weighing Using Qbit
to zero (zeroed) at any time (refer to the Qbit User Guide or to “Zeroing the
CubiScan 150-T” on page 31).
Disconnect all power to the CubiScan 150-T before servicing or making any
WARNING connections.
Refer to the Qbit User Guide for instructions on cubing and weighing and
other functions in Qbit. The Qbit User Guide is provided on CD-ROM or
you can download it from the Quantronix website at www.cubiscan.com.
All controls and displays for the CubiScan 150-T are located on the
touchscreen at the front of the scale platform. If a computer is not
connected, you can use the touchscreen to cube and weigh packages.
Measurements and weight are displayed on the touchscreen. See Chapter 4
“Configuration” on page 33 for information on selecting units and other
preferences.
Figure 24
CubiScan 150-T Touchscreen
CubiScan 150-T 29
Operation Cubing and Weighing Using the Touchscreen
Wgt= This displays the measured weight in pounds (lb) or kilograms (kg) as
selected.
Dwgt= This displays the dimensional weight in pounds (lb) or kilograms (kg) as
selected. This option can be turned on or off. See “Operation” on page 33
for more information.
Factor= This displays the dimensional factor currently being used to calculate the
dimensional weight.
Ready (indicator) This indicates that the CubiScan 150-T is ready for cubing and weighing.
->0<- (indicator) This indicates that the scale platform is empty and ready to receive a
package. This indicator must be lit before you can place a package on the
platform. When you place a package on the platform, the indicator goes off.
Zero (button) Tap this key to reset the sensors and scale to “zero” (make sure the platform
is empty). Refer to “Zeroing the CubiScan 150-T” on page 31.
Measure (button) Tap this key to prompt a measurement. The weight and dimensions of the
object on the platform will be displayed on the screen.
Take the following steps to cube and weigh a package using the touchscreen
to control the CubiScan.
1. Verify that the CubiScan platform is empty. The ->0<- indicator should
be lit, and 0.00 should be displayed in the Wgt= field. Except for the
Factor field, the rest of the display should be clear.
The package must be within the black lines on either side of the
CubiScan 150-T, and it must extend at least one inch on each side from
the center of the measuring side of the front panel (minimum package
dimensions of 3 x 2.4 x 2.4 in (8 x 6 x 6 cm) for the sensors to properly
register the dimensions.
Do not lean on or touch the CubiScan platform or the package while a package is
NOTE being cubed and weighed. Any kind of contact with the platform during the
measurement process can alter the weight or sensor reading.
CubiScan 150-T 30
Operation Measuring Odd-Shaped Packages
3. Press Measure. The length, width, height, weight, and dim weight of the
package are displayed. The factor used to determine the dim weight is
also displayed.
4. Remove the package from the platform. Wait for the ->0<- indicator to
light before placing the next package on the platform.
If the ->0<- does not light, it means that the scale needs to be zeroed. To
zero the scale, make sure that the platform is free of all objects, then press
Zero.
If rigid sheets are used when measuring objects, tare values should be entered to
NOTE compensate for the thickness and weight of the sheet. Set tare values using the
Options function on the Tools menu of Qbit (refer to the Qbit User Guide).
Tap the [Zero] button on the touchscreen to “zero” the CubiScan 150-T (set
all empty measurements and weight to zero). The weight of the platform
and the measurement from each sensor to the platform sides when the
platform is empty must be set to zero for the CubiScan 150-T to operate
properly.The CubiScan 150-T tries to zero itself automatically every five
seconds when it is not in the Measure mode. However, you may need to use
this option in the following circumstances.
CubiScan 150-T 31
Operation Zeroing the CubiScan 150-T
• If you suspect that the last zeroing was in error (something was on the
platform).
Make certain that the platform is free of all objects before using Zero. If not, the
NOTE zero reading will not be accurate.
CubiScan 150-T 32
Chapter 4
Configuration
System Configuration
The following options can be used to configure your CubiScan 150-T. The
options available on the configuration menu are Operation, Units,
Ethernet, and Other.
Operation
This section discusses the options available on the operation menu.
Complete the following steps to access the operation menu.
CubiScan 150-T 33
Configuration System Configuration
Figure 25
Home Screen
Figure 26
Configure Operation
Display Check this box if you want the dim weight and factor to be displayed on the
Dim-Weight home screen.
Enable Barcode Check this box if you want to enable a barcode scanner to work with the
CubiScan 150-T. If this box is enabled a new barcode field will appear on
the home screen. The Enable Expanded Protocol box must also be checked
for the barcode option to work.
Enable Printer Check this box if you want to enable a printer to work with the CubiScan
150-T. When this box is enabled a label will be printed each time a
measurement is taken.
Enable Expanded Enabling the expanded protocol allows more information to be sent in a
Protocol data packet. When this option is disabled, the CubiScan 150-T is backwards
CubiScan 150-T 34
Configuration System Configuration
compatible with the CubiScan 100. When the expanded protocol is enabled
it includes, among other things, the packet number, date and time, length,
width, height, weight, dimensional weight, the dimensional factor, and
barcode information.
To set a password, tap the digits displayed in the password field. Enter your
preferred password. When the CubiScan 150-T is first turned on the
password must be entered before access is granted to the Configure,
Calibrate, and Diagnose menus.
Units
This section discusses the options available on the operation menu.
Complete the following steps to access the operation menu.
Figure 27
Home Screen
CubiScan 150-T 35
Configuration System Configuration
Figure 28
Configure Units
Units In this field you can select the units that will be used. The options are
inches (in), centimeters (cm), pounds (lb), or kilograms (kg).
Dim-Factor In this field you can select the dim factor that will be used. The options are
domestic and international.
Machine ID In this field you can enter a unique ID for your CubiScan 150-T. This can be
helpful if you have more than one CubiScan on site.
Factors In this field you can view or change the current dim factor values.
The following table displays the default dimensional weight factors used by
the CubiScan.
Ethernet
This section discusses the options available on the Ethernet menu.
Complete the following steps to access the Ethernet menu.
CubiScan 150-T 36
Configuration System Configuration
Figure 29
Home Screen
Figure 30
Configure Ethernet
In Use
This section describes the various settings and options of the Ethernet in
use.
CubiScan 150-T 37
Configuration System Configuration
Static
This section describes the various settings and options of the static
Ethernet.
Other
This section discusses the options available on the Other menu. Complete
the following steps to access the Other menu.
Figure 31
Home Screen
CubiScan 150-T 38
Configuration System Configuration
Figure 32
Configure Other
Reset Tap this button to reboot the system and update the firmware. The system
must be rebooted each time the firmware is updated.
CubiScan 150-T 39
Chapter 5
Calibration
This chapter provides instructions for calibrating the CubiScan 150-T. The
CubiScan 150-T is calibrated at the factory; however, some circumstances
in which recalibration may be required include the following:
• Calibrate the CubiScan 150-T if you have problems cubing and weighing
after assembly and setup.
• Calibrate the CubiScan if it is subjected to any type of mechanical shock
or collision with a heavy object.
• Calibrate the CubiScan as part of a regular maintenance schedule. If the
CubiScan is used heavily, scale calibration should be performed monthly
and sensor calibration yearly. It should not be necessary to calibrate
daily or even weekly. It is suggested that you implement a regular audit
(daily or weekly) of weight and dimensions using a test weight, or
something of known weight near 25 pounds, and the calibration cube.
• Calibrate the CubiScan if it is zeroed and the weight or dimensions are
outside the specified limits.
If an error message appears during calibration, power the CubiScan off and back
NOTE on and start calibration over (refer to Chapter 5 “Calibration” for more
information).
All controls and displays for the CubiScan 150-T are located on the
touchscreen at the front of the base. For information on the controls and
indicators, refer to “Cubing and Weighing Using the Touchscreen” on
page 29.
If you want to calibrate using Qbit, refer to the Qbit User’s Guide.
CubiScan 150-T 40
Calibration Calibrating the Scale
The calibration cube should be kept clean and undamaged—you will need it each
NOTE time you calibrate the CubiScan 150-T.
• Official test weight in the range of 50-150 pounds (25-70 kg) (it is
recommended that you calibrate with the maximum weight)
Calibrating without an accurate known weight can make all future weight
readings inaccurate. To calibrate the scale using the touchscreen, proceed
as follows.
When calibrating the scale, the CubiScan 150-T must be stable with no movement
NOTE of the platform such as that caused by vibration or air movement.
Figure 33
Home Screen
2. The calibration menu is displayed at the bottom of the screen. Select the
Scale option if it is not already selected. If the weight units displayed
CubiScan 150-T 41
Calibration Calibrating the Scale
are correct for the test weight you are using, tap [Next] to begin the scale
calibration.
Figure 34
Scale Calibration Menu
3. Make sure there is nothing on the CubiScan 150-T platform, then tap
[Next].
Figure 35
First Scale Calibration Screen
CubiScan 150-T 42
Calibration Calibrating the Ultrasound Sensors
Figure 36
Second Scale Calibration Screen
Figure 37
Scale Calibration Complete
6. You have now finished calibrating the scale. Tap HOME to return to the
home screen or if you would like to try calibrating the scale again, tap
[Next].
CubiScan 150-T 43
Calibration Calibrating the Ultrasound Sensors
Figure 38
Home Screen
2. The calibration menu is displayed at the bottom of the screen. Select the
Sensors option if it is not already selected. Tap [Next] to begin the
sensor calibration.
Figure 39
Sensor Calibration Menu
CubiScan 150-T 44
Calibration Calibrating the Ultrasound Sensors
3. Make sure there is nothing on the CubiScan 150-T platform, and tap
[Next] to continue.
Figure 40
First Sensor Calibration Screen
Figure 41
Second Sensor Calibration Screen
CubiScan 150-T 45
Calibration Calibrating the Ultrasound Sensors
Figure 42
Third Sensor Calibration Screen
Figure 43
Fourth Sensor Calibration Screen
CubiScan 150-T 46
Calibration Calibrating the Touchscreen
Figure 44
Sensor Calibration Complete
10. You have now finished calibrating the sensors. Tap HOME to return to
the home screen or if you would like to try calibrating the sensors again,
tap [Next].
If you are having problems selecting functions on the touchscreen, you may
need to recalibrate it. You should recalibrate any time it becomes difficult
to select options on the screen.
Figure 45
Home Screen
CubiScan 150-T 47
Calibration Calibrating the Touchscreen
2. The calibration menu is displayed at the bottom of the screen. Select the
Touchscreen option if it is not already selected.
Figure 46
Touchscreen Calibration
Figure 47
Touchscreen Calibration Complete
CubiScan 150-T 48
Chapter 6
Maintenance
Precautions
Do not put packages on the platform that are known to be over 150 pounds
(70 kg). All objects, especially heavy ones, should be placed on the platform
gently. Shock loading will occur if an object is dropped or thrown onto the
platform. This puts unnecessary and potentially damaging pressure on the
load cell.
The sensors should be kept clean. While dust normally won’t interfere with
sensor operation, they should be cleaned routinely to prevent the
possibility of interference. To clean, gently blow dust from the gold foil
surface.
CubiScan 150-T 49
Maintenance Removing the Controller Box
The gold foil screen on the front of the sensor is delicate. Do not use high
CAUTION pressure air or water lines to clean the surface of the gold foil and do not touch it
with fingers, tools, or brushes. Doing so may result in damage.
If you suspect a problem with the CubiScan 150-T controller, first review
Chapter 7 “Troubleshooting” on page 54 and take any recommended
action. If the problem persists, contact Quantronix Technical Assistance at
+1 (801) 451-7000 for assistance.
1. Turn off the power switch (on the power strip), and disconnect the
power cord from the power strip.
2. To access the controller box, remove the four Allen head screws on the
corners of the controller box mounting plate. The touchscreen is in the
center of the mounting plate, and the mounting plate is attached to the
front of the CubiScan.
3. Slide the controller box forward out of the base. Be careful not to pull on
the attached cables. The cables should be long enough to allow the
controller box to slide out far enough to remove the cables.
Figure 48
Removing the Controller Box
CubiScan 150-T 50
Maintenance Replacing the Platform Rollers
5. Verify that all cables have been removed from the controller box, then
pull the box out through the front panel.
It may be necessary after heavy use to replace one or more of the rollers in
the platform top. If new rollers are required, order the replacements from
Quantronix so they will be the correct size.
Three people are required to change the rollers, two to lift the stainless steel top
NOTE and one to replace the worn rollers.
1. Remove all of the screws from the platform top using an Allen wrench.
2. Remove the protective bumpers from the front of the two length
sensors on each side of the front panel. The bumpers are each secured
by four Allen head screws.
3. Have one person stand on each side of the CubiScan (left and right sides
of the platform), and lift the back edge of the stainless steel top to tip it
forward. Do not lift the front edge of the stainless steel top. Tip the
panel as high as necessary to insert the new rollers.
The gold foil screen on the front of the sensor is delicate. Do not use high
WARNING pressure air or water lines to clean the surface of the gold foil and do not touch it
with fingers, tools, or brushes. Doing so may result in damage.
4. Remove the worn rollers, and replace them with the new rollers.
CubiScan 150-T 51
Maintenance Replacing the Lithium Battery
5. When all worn rollers are replaced, carefully lower the top until it rests
on the platform again.
6. Adjust the position of the top to first align with the rollers and then with
the screw holes.
8. Reattach the protective bumpers on the front of the two length sensors.
1. Turn off the power switch on the power strip, and disconnect the power
cord from the power strip.
2. Remove the four screws that secure the touchscreen, two on each side.
3. Carefully lift the controller box from the front panel, and rest it on the
edge of the opening. Leave the cables connected. Do not attempt to
remove the controller box.
Figure 49
Removing the Controller Box
CubiScan 150-T 52
Maintenance Replacing the Lithium Battery
4. Remove the screws that secure the top cover of the controller box,
remove the cover, and set the cover and screws aside.
5. Locate the Lithium battery inside the controller box (see Figure 50).
Lithium Battery
Figure 50
Lithium Battery on Controller
6. Slide the battery out of the holder with a small flat screwdriver.
7. Push the new battery into position in the holder with the positive side
up. Make sure it is secure.
8. Place the top cover back on the controller box, and reattach the screws.
9. Insert the controller box back into its compartment in the front panel,
and insert and tighten the four screws that hold it in place.
CubiScan 150-T 53
Chapter 7
Troubleshooting
Problems with your computer may affect operation of the CubiScan 150-T
system. If you have trouble starting Qbit or if you encounter problems with
your computer (including computer related error messages), refer to your
computer manual or contact your computer representative or dealer for
assistance.
1. Verify that the power strip is “live” and that the AC power cord is
properly and securely connected to the power adapter and to the power
strip.
CubiScan 150-T 54
Troubleshooting Readings Are Not Accurate
If you suspect that the CubiScan 150-T readings are inaccurate, do the
following:
1. Zero the scale by making sure the platform is free of all objects and then
selecting Zero from the toolbar or Tools menu in Qbit. (If a computer is
not connected, press [Zero] on the touchscreen.)
If the CubiScan does not return to zero or is slow to return to zero, level
the CubiScan and make certain that all four leveling legs are resting on
the supporting surface. Refer to “Leveling the CubiScan 150-T” on
page 13.
Transmission This message indicates that erroneous or garbled data is being sent from
Error the CubiScan.
CubiScan 150-T 55
Troubleshooting About
About
This section describes the About menu of the CubiScan 150-T. The About
menu contains useful information and records of the CubiScan 150-T.
Version
This section discusses the options available on the version menu. Complete
the following steps to access the version menu.
Figure 51
Home Screen
CubiScan 150-T 56
Troubleshooting About
2. The about menu is displayed at the bottom of the screen. Select the
Version option if it is not already selected.
Figure 52
About Version
MAC This field displays the Media Access Control (MAC) address.
Firmware The fields listed under the firmware heading list the firmware being used
for that specific part. Firmware information is displayed for the main, scale,
kernel, left sensor, top sensor, and right sensor.
Scale-Audit
This section discusses the options available on the scale-audit menu.
Complete the following steps to access the scale-audit menu.
CubiScan 150-T 57
Troubleshooting About
Figure 53
Home Screen
2. The about menu is displayed at the bottom of the screen. Select the
Scale-Audit option if it is not already selected.
Figure 54
About Scale-Audit
Scale Audit Trail This field displays the scale calibration history.
MDMD-Audit
This section discusses the options available on the MDMD-Audit menu.
Complete the following steps to access the MDMD-Audit menu.
CubiScan 150-T 58
Troubleshooting About
Figure 55
Home Screen
2. The about menu is displayed at the bottom of the screen. Select the
MDMD-Audit option if it is not already selected.
Figure 56
About MDMD-Audit
MDMD Audit Trail This field displays the sensor calibration history.
This section discusses the options available on the version menu. Complete
the following steps to access the version menu.
CubiScan 150-T 59
Troubleshooting About
Figure 57
Home Screen
2. The about menu is displayed at the bottom of the screen. Select the Alibi
option if it is not already selected.
Figure 58
About Alibi
Package Number Enter the package number of the measurement you are looking for. The
package number automatically starts at 00001 each morning.
CubiScan 150-T 60
Troubleshooting Diagnostics
Find Tap this button to look up the measurement data after you have entered the
month, day, and package number information.
Figure 59
Alibi Memory
Diagnostics
Scale Diagnostics
Complete the following steps to view the scale diagnostics.
Figure 60
Home Screen
2. The diagnostic menu is displayed at the bottom of the screen. Select the
Scale option if it is not already selected.
CubiScan 150-T 61
Troubleshooting Diagnostics
Figure 61
First Scale Diagnostic Screen
From this screen you can view the diagnostic scale values.
Zero This field displays whether there is weight on the scale or not.
0=Weight on scale
1=No weight on scale
CubiScan 150-T 62
Troubleshooting Diagnostics
Tare This field displays the zero adjustment count. This value should typically be
near zero.
Figure 62
Second Scale Diagnostic Screen
3. Tap the [>] button until you reach the first scale test screen.
Scale diagnostic screens two through four are for factory scale testing at
various weights (0, 25, and 50 lbs). To begin the test, place the appropriate
weight on the platform, and tap [Start].
Tap the left arrow button [<] to navigate left through the diagnostic scale
screens.
Tap the right arrow button [>] to navigate right through the diagnostic scale
screens.
Tap the [Start] button to start the diagnostic test. After the test has started,
this button will read [Stop]. Tap this button to stop the test.
Tap the [Zero] button to zero the scale. Make sure nothing is on or touching
the platform when you zero the scale, or all future scale readings will be
inaccurate.
Min This field displays the minimum weight detected during the scale test.
Max This field displays the maximum weight detected during the scale test.
Avg This field displays the average weight detected during the scale test.
Count This field displays the count accrued during the scale test.
CubiScan 150-T 63
Troubleshooting Diagnostics
Sensor Diagnostics
Complete the following steps to view the sensor diagnostics.
Figure 63
Home Screen
2. The diagnostic menu is displayed at the bottom of the screen. Select the
Sensors option if it is not already selected.
Figure 64
First Sensor Diagnostic Screen
Sensor diagnostic screens one through three display information for the
left, right, top, and back sensor. From the example shown you can view the
left sensor diagnostic values. To view the values for the right and top
sensors, tap the [>] button.
DBW This field displays the Distance to the Back Wall (DBW).
Pulses This field displays the number of pulses the sensor has received.
Gain This field displays the gain step distance and affects the sensor sensitivity.
CubiScan 150-T 64
Troubleshooting Diagnostics
Lft This field displays the distance in inches of how far sound waves travel
from the sensor before they are interrupted. (Lft stands for left sensor, Rgt
stands for right sensor, and Top stands for top sensor.)
Blank This field displays the blanking zone, which is the dead zone in front of the
sensor.
3. Tap the [>] button until you reach the left sensor test screen.
Figure 65
Fourth Sensor Diagnostic Screen
Sensor diagnostic screens five through seventeen are for factory sensor
testing at various sensors and lengths (0, 12, and 24 inches). To begin the
test, place the calibration cube in the appropriate position on the platform
and tap [Start].
Tap the left arrow button [<] to navigate left through the diagnostic sensor
screens.
Tap the right arrow button [>] to navigate right through the diagnostic
sensor screens.
Tap the [Start] button to start the diagnostic test. After the test has started,
this button will read [Stop]. Tap this button to stop the test.
Tap the [Zero] button to zero the scale. Make sure nothing is on or touching
the platform when you zero the scale, or all future scale readings will be
inaccurate.
CubiScan 150-T 65
Troubleshooting Diagnostics
Min This field displays the minimum length detected during the sensor test.
Max This field displays the maximum length detected during the sensor test.
Avg This field displays the average length detected during the sensor test.
Count This field displays the count accrued during the sensor test.
Touchscreen Diagnostics
Complete the following steps to view the touchscreen diagnostics.
Figure 66
First Sensor Diagnostic Screen
2. The diagnostic menu is displayed at the bottom of the screen. Select the
Touchscreen option if it is not already selected.
Figure 67
Touchscreen Diagnostics
From this screen you can view the touchscreen calibration values.
CubiScan 150-T 66
Appendix A
Communications Protocol
This appendix contains the cable pin assignments and command set
description for the interface between the CubiScan 150-T and a host
computer via a serial RS-232 or USB connection as well as for the interface
between the CubiScan 150-T and a network via an Ethernet TCP/IP
connection.
The CubiScan 150-T serial ports use the EIA RS-232-C communications
protocol. The data is serially transmitted ASCII characters.
The following table shows the serial connector pin assignments. All other
pins are not connected.
Asynchronous
Communication
Parameters
Baud Rate 9600
Parity None
CubiScan 150-T 67
Communications Protocol Ethernet (TCP/IP) Cable Pin Assignments
Asynchronous
Communication
Parameters
Data Bits 8
Start Bits 1
Stop Bits 1
The USB port is configured as a HID device. VID = 0x1FC9, PID = 0x0081.
The CubiScan 150-T includes a USB 2.0 type B connector, as shown below.
CubiScan 150-T 68
Communications Protocol Barcode Port
The following table shows the USB 2.0 type B connector pin assignments.
Barcode Port
The barcode reader should be configured to send the barcode with a suffix
of <LF>.The CubiScan uses the “End of Barcode” character as an indicator
that the barcode has been scanned in its entirety. Scanned barcodes are
transmitted with the next “Measure” command. If two barcodes are
scanned and then a measurement is taken, the most recent barcode will be
transmitted. If one barcode is scanned and then two measurements are
taken, the first measurement will contain the barcode while the second
measurement will contain no data for the barcode.
LFT (Sealed)
The CubiScan is placed into LFT mode by moving two sided Switches to the
“ON” position. This seals metrological parameters.
The long term storage is always enabled. A SD card must be installed in the
main controller. This causes the CubiScan to write all measurement
CubiScan 150-T 69
Communications Protocol CubiScan 150-T Command Set
transactions to the SD card, where they are stored until they expire. The
long term storage may be queried at any time.
All command packets begin with an STX (start of text) and end with a LF
(line feed). Each command has a Command field and an optional Data
field. For example:
<STX><COMMAND><DATA><ETX><CR><LF>
ACK: <STX><COMMAND><A><DATA><ETX><CR><LF>
NACK: <STX><COMMAND><N><ETX><CR>
<STX><?><N><ETX><CR><LF>
When a NACK is sent by the CubiScan 150-T, the operation associated with
that command is aborted due to the error.
CubiScan 150-T 70
Communications Protocol CubiScan 150-T Command Set
CubiScan 150-T 71
Communications Protocol CubiScan 150-T Command Set
Causes the instrument to enter the dimension calibration routine. Each time
Calibrate
this command is sent, the instrument prompts the operator to follow a
Dimensions:
defined calibration pattern.
Command Command Acknowledge Acknowledge Nack Neg. Ack.
Description Packet Description Packet Description Packet
Start Byte <STX> Start Byte <STX> Start Byte <STX>
Command (D) Command (D) Command (D)
Ack (A) Nack (N)
Identifier (00)‐(99)
End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF>
Length 5 Length 8 Length 6
Identifiers
01 Clear the CubiScan
02 Place 12” Target facing LEFT
03 Place 12” Target facing RIGHT
04 Place 12” Target facing UP
05 Dimension Calibration Complete
Causes the instrument to enter the scale calibration routine. Each time this
Calibrate Scale: command is sent, the instrument prompts the operator to follow a defined
calibration pattern.
Command Command Acknowledge Acknowledge Nack Neg. Ack.
Description Packet Description Packet Description Packet
Start Byte <STX> Start Byte <STX> Start Byte <STX>
Command (S) Command (S) Command (S)
Calibration (025.00) – Ack (A) Nack (N)
Weight (201.00)
Identifier (00)‐(99)
End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF>
Length 11 Length 8 Length 6
Identifiers
01 Clear the CubiScan
02 Place Test Weight
03 Scale Calibration Complete
Causes the instrument to change the current dimension units to either inches
Dimension Units:
or centimeters.
Command Command Acknowledge Acknowledge Nack Neg. Ack.
Description Packet Description Packet Description Packet
CubiScan 150-T 72
Communications Protocol CubiScan 150-T Command Set
Get: Causes the instrument to transmit a packet of data (files and images). The “packets”
approach is used for Ethernet, the “stream” method is used for USB and serial.
Packets Begin: This command is executed once. It initializes a file transfer, packet
exchange sequence.
Command Command Acknowledge Acknowledge Nack Neg. Ack.
Description Packet Description Packet Description Packet
Start Byte <STX> Start Byte <STX> Start Byte <STX>
Command (g) Command (g) Command (g)
Read (1) Ack (3) Error (5)
File Name See Get File Packet Index (0001)‐(9999)
Table
Packet Size (0000)‐(1400)
Comma (,)
Packet Data Binary Data
End Bytes <ETX><CR><L End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF>
F>
Length 6+ Length 15+ Length 6
Packets Data: This command is repeatedly executed after the Packets Begin command,
until the complete file has been transferred. A Packet size of 1400 indicates that there are more
packets. A Packet size smaller than 1400 designates the last packet, completing the file
transfer.
Command Command Acknowledge Acknowledge Nack Neg. Ack.
Description Packet Description Packet Description Packet
Start Byte <STX> Start Byte <STX> Start Byte <STX>
CubiScan 150-T 73
Communications Protocol CubiScan 150-T Command Set
CubiScan 150-T 74
Communications Protocol CubiScan 150-T Command Set
Machine/ Causes the instrument to change its current Machine/Location ID data field.
This ID is a six digit code which uniquely identifies the instrument within the
Location ID:
users operation. This ID is included in each measurement packet.
Command Command Acknowledge Acknowledge Nack Neg. Ack.
Description Packet Description Packet Description Packet
Start Byte <STX> Start Byte <STX> Start Byte <STX>
Command (L) Command (L) Command (L)
Location (000000) ‐ Ack (A) Nack (N)
(999999)
End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF>
Length 11 Length 6 Length 6
PUT: Causes the instrument to receive a packet of data (files and images). The “packets”
approach is used for Ethernet, the “stream” method is used for USB and serial.
Packets Begin: This command is executed once. It initializes a file transfer, packet
exchange sequence.
Command Command Acknowledge Acknowledge Nack Neg. Ack.
Description Packet Description Packet Description Packet
Start Byte <STX> Start Byte <STX> Start Byte <STX>
Command (p) Command (p) Command (p)
Write (2) Ack (4) Error (5)
File Name See Put File Table
Comma (,)
File Size (0000000000)‐(99
99999999)
End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF>
Length 17+ Length 6 Length 6
Packets Data: This command is repeatedly executed after the Packets Begin command,
until the complete file has been sent. A Packet size of 1400 indicates that there are more
packets. A Packet size smaller than 1400 designates the last packet, completing the file
transfer.
Command Command Acknowledge Acknowledge Nack Neg. Ack.
Description Packet Description Packet Description Packet
Start Byte <STX> Start Byte <STX> Start Byte <STX>
Command (p) Command (p) Command (p)
Data (3) Ack (4) Nack (5)
Packet Index (0001)‐(9999)
Packet Size (0000)‐(1400)
Comma (,)
Packet Data Binary Data
End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF>
CubiScan 150-T 75
Communications Protocol CubiScan 150-T Command Set
CubiScan 150-T 76
Communications Protocol CubiScan 150-T Command Set
Comma (,)
Dim Unit (E) or (M)
Comma (,)
Weight (K000.00) – (K999.99)
Comma (,)
Dim Weight (D000.00) – (D999.99)
Comma (,)
Weight unit (E) or (M)
Comma (,)
Factor (F0000) – (F9999)
Comma (,)
International (D) or (I)
OR Domestic
End Bytes <ETX><CR><LF End Bytes <ETX><CR><LF> End Bytes <ETX><CR><
> LF>
Length 5 Length 62 Length 8
CubiScan 150-T 77
Communications Protocol CubiScan 150-T Command Set
Test: Causes the instrument to respond back through the interface. This is used to
determine if communication is active.
Command Command Acknowledge Acknowledge Nack Neg. Ack.
Description Packet Description Packet Description Packet
Start Byte <STX> Start Byte <STX> Start Byte <STX>
Command (T) Command (T) Command (T)
Ack (A) Nack (N)
Identifier (00) – (99)
End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF>
Length 5 Length 8 Length 6
Identifiers
00 CubiScan OK
Units: Causes the instrument to communicate the current unit settings, dimensional factor
and location ID.
Command Command Acknowledge Acknowledge Nack Neg. Ack.
Description Packet Description Packet Description Packet
Start Byte <STX> Start Byte <STX> Start Byte <STX>
Command (U) Command (U) Command (U)
Ack (A) Nack (N)
Dimension (E) or (M)
Unit
Weight Unit (E) or (M)
Factor Type (D) or (I)
Dimensional (0001) – (9999)
Factor
City Code (000000) – (ZZZZZZ)
End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF>
Length 5 Length 19 Length 6
CubiScan 150-T 78
Communications Protocol CubiScan 150-T Command Set
Comma (,)
Len2 DBW (00.0)‐(99.9)
Comma (,)
Width DBW (00.0)‐(99.9)
Comma (,)
Height DBW (00.0)‐(99.9)
Comma (,)
Len1 CPI (0000)‐(9999)
Comma (,)
Len2 CPI (0000)‐(9999)
Comma (,)
Width CPI (0000)‐(9999)
Comma (,)
Height CPI (0000)‐(9999)
Comma (,)
Len1 Blank (00.0)–(99.9)
Comma (,)
Len2 Blank (00.0)–(99.9)
Comma (,)
Width Blank (00.0)–(99.9)
Comma (,)
Height Blank (00.0)–(99.9)
Comma (,)
Len1 Gain (00.0)–(99.9)
Comma (,)
Len2 Gain (00.0)–(99.9)
Comma (,)
Width Gain (00.0)–(99.9)
Comma (,)
Height Gain (00.0)–(99.9)
Comma (,)
Len1 Pulses (00)‐(99)
Comma (,)
Len2 Pulses (00)‐(99)
Comma (,)
Width Pulses (00)‐(99)
Comma (,)
Height Pulses (00)‐(99)
Comma (,)
Len1 Wait (000)‐(999)
Comma (,)
Len2 Wait (000)‐(999)
Comma (,)
Width Wait (000)‐(999)
Comma (,)
Height Wait (000)‐(999)
Comma (,)
Model Num (100T)
CubiScan 150-T 79
Communications Protocol CubiScan 150-T Command Set
Comma (,)
Scale Cap Eng (050) or (100
Comma (,)
Firmware (0.000)‐(9.999)
Growth <SP> x 28
End Bytes <ETX><CR>< End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF>
LF>
Length 5 Length 156 Length 6
Weight Units: Causes the instrument to change the current weight units to either pounds or
kilograms.
Command Command Acknowledge Acknowledge Nack Neg. Ack.
Description Packet Description Packet Description Packet
Start Byte <STX> Start Byte <STX> Start Byte <STX>
Command (#) Command (#) Command (#)
English or (E) or (M) Ack (A) Nack (N)
Metric
End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF> End Bytes <ETX><CR><LF>
Length 6 Length 6 Length 6
CubiScan 150-T 80
Communications Protocol CubiScan 150-T Command Set
CubiScan 150-T 81
Communications Protocol CubiScan 150-T Command Set
CubiScan 150-T 82
Communications Protocol CubiScan 150-T Command Set
CubiScan 150-T 83
Communications Protocol CubiScan 150-T Command Set
CubiScan 150-T 84
Communications Protocol CubiScan 150-T Command Set
CubiScan 150-T 85
Communications Protocol CubiScan 150-T Command Set
CubiScan 150-T 86
Communications Protocol CubiScan 150-T Command Set
CubiScan 150-T 87
Communications Protocol CubiScan 150-T Command Set
CubiScan 150-T 88
Communications Protocol CubiScan 150-T Command Set
CubiScan 150-T 89
Communications Protocol CubiScan 150-T Command Set
CubiScan 150-T 90
Communications Protocol CubiScan 150-T Command Set
CubiScan 150-T 91
Communications Protocol CubiScan 150-T Command Set
Unsigned
0210 Com1‐Stop bits Int 1 0 x x x
Unsigned
0211 Ethernet Socket Port Int 5 0 x x x
Unsigned
0212 Gate Width Calibration Offset Int 2 0
Unsigned
0213 Serial Number Int 8 0 x x x
Firmware Build Number ‐ Main Unsigned
0214 Controller Int 2 0 x x x
Gate Width Actual Sensitivity ‐ Unsigned
0215 Board 1A Int 3 0
Gate Width Actual Sensitivity ‐ Unsigned
0216 Board 1B Int 3 0
Gate Width Actual Sensitivity ‐ Unsigned
0217 Board 2A Int 3 0
Gate Width Actual Sensitivity ‐ Unsigned
0218 Board 2B Int 3 0
Gate Height Actual Sensitivity ‐ Unsigned
0219 Board 1A Int 3 0
Gate Height Actual Sensitivity ‐ Unsigned
0220 Board 1A Int 3 0
Gate Width Actual Threshold ‐ Unsigned
0221 Board 1A Int 3 0
Gate Width Actual Threshold ‐ Unsigned
0222 Board 1B Int 3 0
Gate Width Actual Threshold ‐ Unsigned
0223 Board 2A Int 3 0
Gate Width Actual Threshold ‐ Unsigned
0224 Board 2B Int 3 0
Gate Height Actual Threshold ‐ Unsigned
0225 Board 1A Int 3 0
Gate Height Actual Threshold ‐ Unsigned
0226 Board 1A Int 3 0
Unsigned
0227 Scale Msr Test Count 0.00 Int 5 0 x x x
Scale Msr Test Count 25.00 ‐ Unsigned
0228 Center Int 5 0 x x x
Scale Msr Test Count 50.00 ‐ Unsigned
0229 Center Int 5 0 x x x
Scale Msr Test Count 25.00 ‐ Unsigned
0230 Left Int 5 0 x x x
Scale Msr Test Count 25.00 ‐ Unsigned
0231 Back Int 5 0 x x x
CubiScan 150-T 92
Communications Protocol CubiScan 150-T Command Set
CubiScan 150-T 93
Communications Protocol CubiScan 150-T Command Set
Unsigned
0251 Gate Test OFF Sample Total Int 7 0
Gate Test OFF Flicker Total ‐ Unsigned
0252 W1 Int 7 0
Unsigned
0253 Gate Test OFF Pixel ID ‐ W1 Int 3 0
Gate Test OFF Flicker Total ‐ Unsigned
0254 W2 Int 7 0
Unsigned
0255 Gate Test OFF Pixel ID ‐ W2 Int 3 0
Unsigned
0256 Gate Test OFF Flicker Total ‐ H1 Int 7 0
Unsigned
0257 Gate Test OFF Pixel ID ‐ H1 Int 3 0
Unsigned
0258 Gate Msr Test Total Box1 Int 3 0
Unsigned
0259 Gate Msr Test Total Box2 Int 3 0
Unsigned
0260 Gate Msr Test Total Box3 Int 3 0
Unsigned
0261 Gate Msr Test Total Box4 Int 3 0
Unsigned
0262 Gate Msr Test Total Box5 Int 3 0
0263 Gate Emitter ON Boolean 1 0
0264 Smallest Box Mode Boolean 1 0
0265 CubiScan 100 Emulation Boolean 1 0
Compression Application
0266 Enabled Boolean 1 0
Unsigned
0267 Compression Height Tare Int 3 0
0268 Compression ON Boolean 1 0
0269 Gate Strobe Fast ON Boolean 1 0
Unsigned
0270 Image Type Int 1 0
Unsigned
0271 Filter On Int 1 0
Sensor Msr Test Invalids 0.00 ‐ Unsigned
0272 Length1 Int 5 0 x x x
Sensor Msr Test Invalids 12.00 ‐ Unsigned
0273 Length1 Int 5 0 x x x
Sensor Msr Test Invalids 24.00 ‐ Unsigned
0274 Length1 Int 5 0 x x x
CubiScan 150-T 94
Communications Protocol CubiScan 150-T Command Set
CubiScan 150-T 95
Communications Protocol CubiScan 150-T Command Set
Unsigned
0297 Expanded Protocol Enable Int 1 0 x x x
Unsigned
0298 Date ‐ year Int 4 0 x x x
Unsigned
0299 Date ‐ month Int 2 0 x x x
Unsigned
0300 Date ‐ day Int 2 0 x x x
Unsigned
0301 Time ‐ hour Int 2 0 x x x
Unsigned
0302 Time ‐ min Int 2 0 x x x
Unsigned
0303 Time ‐ sec Int 2 0 x x x
Firmware Version ‐ Length2
0304 sensor Float 4 2 x x
0305 Sensor Pulse Adjust Enable Boolean 1 0 x x x
0306 Gate Filter Height 10 HEX 8 0
0307 Gate Filter Height 11 HEX 8 0
0308 Gate Filter Height 12 HEX 8 0
0309 Gate Filter Height 13 HEX 8 0
0310 Gate Filter Height 14 HEX 8 0
0311 Gate Filter Height 15 HEX 8 0
0312 Gate Filter Height 16 HEX 8 0
0313 Gate Filter Height 17 HEX 8 0
0314 Gate Filter Height 18 HEX 8 0
0315 Gate Filter Height 19 HEX 8 0
CubiScan 150-T 96
Appendix B
Parts List
Following is a list of parts that can be purchased for the CubiScan 150-T as
spare parts or if replacement is necessary.
CubiScan 150-T 97