Bad Engineer TOP Problem(May.)(16)(3)
Bad Engineer TOP Problem(May.)(16)(3)
Bad Engineer TOP Problem(May.)(16)(3)
14.00%
12.00% 12.10%
10.40% 10.30%
10.00%
9.30% 9.35%
8.85%
8.00%
7.40%
6.00%
4.00%
3.20%
2.90%
2.40%
2.30% 2.30% 2.40% 2.20% 2.20%
2.00% 2.00% 2.10% 2.10%
2.00% 2.00%
1.60% 1.60% 1.65% 1.65%
1.40% 1.60%
1.50%
1.20% 1.20%
0.60%
0.00% 0.20%
5/1 5/2 5/3 5/4 5/5 5/6 5/7 5/8 5/9 5
埃及工厂工程不良折线图(5月)Line chart of Poor Engineering in Egyp
5/6 5/7 5/8 5/10 5/11 5/12 5/13 5/14 5/15 5/16
1.20% 1.40% 1.60% 1.70% 2.80% 1.50% 0.80% 1.10% 0.50% 0.60%
8.85% 9.35% 12.10% 10.00% 11.05% 9.05% 10.75% 12.60% 9.60% 0.60%
12.60%
12.10%
11.05%
10.75%
10.00%
% 9.60%
9.05%
4.20% 4.00%
3.60% 3.50%
3.20% 3.00% 3.00% 2.95%
2.80% 2.60%
% 2.30%
2.00% 2.00% 1.90% 1.80% 2.00%
1.80%
% 1.60%
1.50% 1.70%
1.50% 1.45% 1.50%
1.45%
%
1.10%
0.80% 0.60%
0.50%
0.00% 0.00%
5/8 5/9 5/10 5/11 5/12 5/13 5/14 5/15 5/16 5/17 5/18 5
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
60%
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
5/17 5/18 5/19 5/20 5/21 5/22 5/23 5/24 5/25 5/26 5/27
1.20%
2.68%
2.36%
1.85%
1.92%
1 门漏泡
Foam leak in door
2 门胆削边不齐/高
Door plastic edge high
3 门磕
Door knock
4 门掉胆
plastic edge of the door falls off
5 门划伤
Door scratch
6 门壳鼓包
air on door
7 空泡
Foam shortage
8 门壳压伤
door sheet metal is crushed
9 门胆变形
Door plastic deformation
10 门胆杂质
门体发泡 Sabry plasic impurities
Door foaming
11 端盖与门壳错位
door shell and end cover are misaligned
门壳凸点
12 Convex point of incoming material of door
shell
13 门凹瘪
Foam suction
14 门壳拐角折
Door shell corner crease
15 端盖划伤
Scratches on the end cover
16 门端盖饰条掉银
The trim on the door end cover has lost paint
17 泡沫量增加
Foam increase
1 内胆压凹
plastic press
2 后背板脱落
back panel out
3 前45°角错位
front V up and down
4 后背压凹
press in Back backplane
5 漏泡
foam leakage
6 排水管堵
drain pipe blockage
7 侧板划伤
U shell scratch
8 侧板压凹
metall press
9 内胆杂质+变形
plasic impurities + plasric deformation
11 清洁不良
bad cleaning
12 风道螺钉柱位安装
without base screw
13 内胆破
broken plast
14 排水管堵
Draining pipe blockage
15 梁磕碰划伤
beam scratches
16 清洁不良
bad clear
17 中梁闪缝
difference between plasric and middel beam
18 中梁划伤
scratch beam
19 风道口箱胆变形
Duct orifice gallbladder deformation
1 内胆划伤/压凹
plastic scratches /press/impurities
2 海绵泄漏
sponge leakage
3 内胆鼓
plastic swelling
4 错漏装
bad assembly
5 梁磕碰划伤
beam scratches
6 箱宽
The width of the cabinet is large
8 门磕碰划伤
door knocks
9 清洁不良
bad cleaning
总装 10 泡沫柜内径小
Abdallah Foam cabinet inner diameter is small
Final assembly line
11 风道螺丝钉盖脱落
screw cover go out
12 箱体磕碰
cabin knocks
13 印刷不良
bad printing
14 抽空不良
high vacuum
15 上铰链螺钉板错位
upper supporter is shifted
16 风道脱落
Duct shedding
17 门端盖掉银
The trim on the door end cover has lost paint
18 更换风道
Air duct replacement
19 BMF360顶灯缝隙
BMF360 top light gap
1 功率曲线波动
unstable curve in CPT-charge change
2 压缩机不工作
compressor is not work
3 LED不工作
led no work
4 风扇噪音
fan noise
5 风扇不工作
fan no work
6 不制冷
no cooling
7 屏幕不工作
screen is not work
8 门封未吸合
gasket open
9 PCB功能故障
PCB Functional failure
10 开关不工作
Switch not work
11 MAIN wire harness problem
CPT
Commodity Abdallah 冷媒泄漏
inspection test 12
Refrigerant leakage
13 抽空
Extraction vacuum
14 冷藏风道脱落
refrigerated air duct falls off
15 风道脱落
Duct shedding
16 抽空不良
recycling
17 风道色差
air duct change
18 门胆撞破
door plastic broken
19 压缩机异响
compressor high sound
20 pcb装错
wrong PCB
21 接水盘坏
water tray is broken
22 加热器不工作
The heater is not working
1 换门
Change door
2 清洁不良
bad clean
3 门夹皮
traces of door protective film
4 门封条气囊未打开/变形/破损
gasket open/ cut/ deformation
5 错漏装
bad assembly
6 Logo/标贴 歪
logo/label is not straigt
7 换玻璃
8 换抽屉
Change drawer
9 泡沫柜内径小
Foam cabinet inner diameter is small
10 360白色冷冻门遗胶
11 中铰链垫片缺少
包装 Gasket middle hinge
Packaging line 风道螺丝钉盖脱落
12
screw cover go out
13 抽屉没有
Drawers
Mostafa 14 箱胆变形
Plastic deformation
15 没有铭牌
No name plate
16 Evaporater cover
17 门端盖饰条遗胶
Door end cover trim strip glue
中梁翻边螺钉未拆卸
18 The flanging screw of the middle beam is not
removed
19 没有配件
without accessories
20 门不对等
Gate asymmetry
21 上铰链盖未安装
Upper hinge cover not installed
22 瓶框未装
Bottle frame not mounted
23 铰链盖脱落
hinge cover
24 门漏泡
Foam leak in door
25 背板鼓包
air back
26 侧板磕伤
U Side panel collision
27
当日工程不良 为什么发生(5W2H)
Today's question Cause of occurrence
3 mold problem
supplier problem
4
dry foam fall at pipe during cleaning excess foam
1
plastic nurve models 540,because thermoforming problem
supplier
model 540
mold problem
mold 540
风道海绵密封方式不正确,导致箱胆悬空
Repair
change pcb
2
PCB socket wire is cutted
2 change fan
2 wrong pcb
4 1 clean the cycle
1 oil from compressor
Bad terminal
PCB change
1 door hurness cut
1 tirminal wire wrong arrangment
2 uder + condenser
5 2 filter + condenser
1 fiter connection
bad assmbly ugur 240 - plastic broken due to worker of tray (540
4
cabinet ) - scratch due to using frok - press in 540 frezer door
openeing gasket ( process by heater )
bad clraning
改善负责人
怎么改善 person responsible 完成时间
How to improve Completion time
for improvement
train worker
inform maintenance
cabinet must cover after the shift ends, train the cleaning
workers
add temporary tape at the sides until the mold problem
solved
adjust sides of the mold
更改风道海绵密封方式,增加发泡料与风道粘接面积
Supplier
hurness 夏国林 持续
夏国林 持续
supplier 夏国林 4/30/2024
韩雪龙 持续
hasnallah
support him with fork - cheak to prevent it again ahmed hassn- hasballah
5/1 5/2 5/3 5/4 5/5 5/6 5/7 5/8 5/9 5/10
1 2 7 10 5 8 6 2
1 2 3 3 4
3 2 3 6 6 2 5
1 1 1
2 1 1
1 2
1 1 1
1 1 2 1
5 2
10 6 10 10 6 3 3
1 2
3 4 11 3 3 2 8
3 3
1 3
1 13 9 16 9
3 2
4 5 7 4 6 5 2
1
1 2 1
4 4 5 2
4
2 2 1 1 5
9 2 6 5 6 2 1 1
3 1 3 2 1 3 5
1 2 2 1
1
1 1 1 6 7 1 2 1
1 3 2
1 4 2
1 1
6 8 2 1 2 1
3 2 1 1 2 1 3
1 1
4 5 7 3 4 7 16 1
3 3 4 3
10 4 3 3 1
1 2 1 7 1
54 53 0 79 70 67 75 95 0 59
5/11 5/12 5/13 5/14 5/15 5/16 5/17 5/18 5/19 5/20
3 3 1 3 1 2
1 3 3 1
13 13 3 1
9 1 1
2 1 5
1 4
5 1 2 1 1
4 9 10 5 7
5 3
2 4 1 12
1 2 4
5 4 2 1
12
7 7 4 6 6
3 6
3 1 1
9 12 10 9 6
1 1 1 1
2 1
5 2 3 5 2
1 1 2 2
2 1 2
2 12 1 4
2 5 3 4
1 2 5
1 1 1 1
3 4 14 3 4
2
1 1
2 2
3 2 1 1 1
2 1
92 74 80 81 67 8 0 0 0 0
5/21 5/22 5/23 5/24 5/25 5/26 5/27 5/28 5/29 5/30
0 0 0 0 0 0 0 0 0 0
week month
5/31 排名
Tol Tol
15 54 2
1 1
12 21
35 57 1
1 4
0 0
11 15
0 3
8 10
2 2
0 3
6 10
12 17 3
0 0
0 0
0 0
0 0
0 0
38 83
0 3
0 0
8 8
27 53
7 13
0 4
0 0
21 60
0 0
0 0
0 0
0 0
3 6
0 0
0 0
0 0
0 5
12 12
0 0
32 63
9 10
6 9
0 0
0 1
0 0
48 61
0 0
0 0
0 0
0 0
0 0
9 15
0 0
0 0
0 0
4 35
0 0
0 0
0 0
17 35
6 12
0 1
6 25
21 25
0 7
1 2
15 34
0 0
0 0
11 21
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
4 6
0 0
0 0
29 75
0 0
0 0
2 15
0 0
3 23
0 0
0 0
0 0
0 0
1 1
0 0
4 4
0 0
9 20
0 0
0 0
0 0
2 2
0 0
0 0
0 0
0 3
0 0
3 3
0 0
0 461 952
工程不良T
1 门漏泡
foam leakage
门体发泡 Sabry 2 门磕
Door foaming Door knock
3 门划伤
Door scratch
1 漏泡
foam leakage
箱体发泡 Bishoy
Cabinet foaming nabil 内胆压凹
2
plastic press
3 前45°角错位
front V up and down
1 更换风道
Air duct replacement
总装 Abdallah
Final assembly line 2 抽空不良
high vacuum
3 内胆划伤/压凹
plastic scratches /press/impurities
1 PCB功能故障(E6)
PCB Functional failure
CPT 2 加热器不工作
Commodity inspection Abdallah The heater is not working
test
3 LED不工作
LED no work
1 更换logo
logo change
2 更换抽屉
drawers change
包装 Mostafa
Packaging line
3 更换门
door change
工程不良TOP3问题(5月第一周)TOP3 Problem of Poor Engineering (The first week o
为什么发生(5W2H)
Cause of occurrence
mold problem
bad handelling from workers . Worker press the shilf withen
making a holes in shilfs
weak position in some places in cabinet and freezer
PCB problem
1-train worker.
2- adjust the quantity of foaming material. Sabry
3- clean the head foam gun periodcally.
13 NO.2
7 NO.3
53 NO.1
34 NO.2
12 NO.3
10/4/2024 33 NO.1
10/4/2024 12 NO.2
10/4/2024 12 NO.3
10/4/2024 17 NO.1
10/4/2024 7 NO.2
10/4/2024 6 NO.3
22 NO.1
18 NO.2
16 NO.3
279
工程不良TO
1 门漏泡
Foam leak in door
门体发泡 Sabry
Door foaming 门掉胆
2
plastic edge of the door falls off
3 门磕
Door knock
1 内胆压凹
plastic press
箱体发泡 Bishoy
Cabinet foaming nabil
2 内胆杂质+变形
plasic impurities + plasric deformation
3 漏泡
foam leakage
1 内胆划伤/压凹
plastic scratches /press/impurities
总装 Abdallah
Final assembly line 2 更换风道
Air duct replacement
3 门磕碰划伤
door knocks
1 PCB不良
PCB bad
CPT
Commodity inspection Abdallah
test
CPT
Commodity inspection Abdallah
test 2 风扇不工作
fan no work
3 冷媒泄露
Refregerant leakages
1 换门
door change
包装 Mostafa
Packaging line
2 没有名牌
no name plate
3 门封条更换
gasket change
工程不良TOP3问题(5月第二周)TOP3 Problem of Poor Engineering (The second week
为什么发生(5W2H)
Cause of occurrence
mold problem
plastic thickness problem
thermoforming problem
bad handelling
thermoforming problem
bad handelling
all model is same make worker get wrong - need with him
worker too to prepara with him
cuting on v weldment - crushing in gasket - magnatic of gasket
is short
二周)TOP3 Problem of Poor Engineering (The second week of May)
改善负责人
怎么改善 person responsible
How to improve
for improvement
pipe must be covered during clean the cabinets from foam pre assemply supervisor
Gualine
Inform hurness quality to check every pcb one by one and never
Osama
use hurness without chechk and mark
inform higa factoty daily defect and follow with him if any update higa supplier
完成时间 累计数量 排名
Completion time Cumulative quantity Ranking
36 NO.1
19 NO.2
8 NO.3
38 NO.1
29 NO.2
9 NO.3
27 NO.1
20 NO.2
12 NO.3
23 NO.1
17 NO.2
10 NO.3
39 NO.1
12 NO.2
10 NO.3
309
工程不
1 门掉胆
plastic edge of the door falls off
3 门凹瘪
Foam suction
1
箱体发泡 Bishoy
2
Cabinet foaming nabil
3
1
总装 Abdallah 2
Final assembly line
3
CPT 1
Commodity inspection Abdallah 2
test 3
1
包装 Mostafa 2
Packaging line
3
工程不良TOP3问题(5月第三周)TOP3 Problem of Poor Engineering (The third wee
为什么发生(5W2H)
Cause of occurrence
5/12/2024 35 NO.1
15 NO.2
5/15/2024 12 NO.3
NO.1
NO.2
NO.3
NO.1
NO.2
NO.3
NO.1
NO.2
NO.3
NO.1
NO.2
NO.3
62