Bad Engineer TOP Problem(May.)(16)(3)

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工序 5月指标 5/1 5/2 5/4 5/5

Workshop section 责任人 April.goal


门体发泡 Sabry 1.00% 0.20% 0.60% 1.60% 1.20%
Door foaming
箱体发泡 Bishoy 2.25% 2.40% 1.60% 2.30% 2.40%
Cabinet foaming
总装 Abdallah 1.25% 2.00% 2.10% 2.30% 2.10%
Final assembly line
CPT
Commodity inspection test Abdallah 1.25% 2.30% 1.60% 1.60% 2.00%

包装 Mostafa 1.25% 3.50% 1.50% 2.50% 1.60%


Packaging line
合计 Sean
7.00% 10.40% 7.40% 10.30% 9.30%
Total Leon

14.00%

12.00% 12.10%

10.40% 10.30%
10.00%
9.30% 9.35%
8.85%
8.00%
7.40%

6.00%

4.00%
3.20%
2.90%
2.40%
2.30% 2.30% 2.40% 2.20% 2.20%
2.00% 2.00% 2.10% 2.10%
2.00% 2.00%
1.60% 1.60% 1.65% 1.65%
1.40% 1.60%
1.50%
1.20% 1.20%
0.60%
0.00% 0.20%
5/1 5/2 5/3 5/4 5/5 5/6 5/7 5/8 5/9 5
埃及工厂工程不良折线图(5月)Line chart of Poor Engineering in Egyp
5/6 5/7 5/8 5/10 5/11 5/12 5/13 5/14 5/15 5/16

1.20% 1.40% 1.60% 1.70% 2.80% 1.50% 0.80% 1.10% 0.50% 0.60%

2.90% 2.20% 3.20% 3.60% 1.90% 1.80% 2.30% 4.20% 4.00%

2.20% 2.20% 2.00% 2.00% 3.00% 3.00% 2.30% 3.50% 2.00%

1.65% 1.65% 1.50% 1.50% 1.45% 1.45% 2.95% 2.60% 1.80%

0.90% 1.90% 3.80% 1.20% 1.90% 1.30% 2.40% 1.20% 1.30%

8.85% 9.35% 12.10% 10.00% 11.05% 9.05% 10.75% 12.60% 9.60% 0.60%

12.60%
12.10%
11.05%
10.75%
10.00%
% 9.60%
9.05%

4.20% 4.00%
3.60% 3.50%
3.20% 3.00% 3.00% 2.95%
2.80% 2.60%
% 2.30%
2.00% 2.00% 1.90% 1.80% 2.00%
1.80%
% 1.60%
1.50% 1.70%
1.50% 1.45% 1.50%
1.45%
%
1.10%
0.80% 0.60%
0.50%
0.00% 0.00%
5/8 5/9 5/10 5/11 5/12 5/13 5/14 5/15 5/16 5/17 5/18 5

门体发泡 箱体发泡 总装 CPT 包装


Door foaming Cabinet foaming Final assembly line Commodity inspection test Packag
or Engineering in Egypt (May.)
5/17 5/18 5/19 5/20 5/21 5/22 5/23 5/24 5/25 5/26

0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

60%
0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
5/17 5/18 5/19 5/20 5/21 5/22 5/23 5/24 5/25 5/26 5/27

包装 工程不良 Bad Engineer


modity inspection test Packaging line
5/27 5/28 5/29 5/30 5/31 Cumulative

1.20%

2.68%

2.36%

1.85%

1.92%

0.00% 0.00% 0.00% 0.00% 0.00% 10.01%

.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%


5 5/26 5/27 5/28 5/29 5/30 5/31
工序 工程师 序号 TOP Problem
Workshop section Engineer No.

1 门漏泡
Foam leak in door

2 门胆削边不齐/高
Door plastic edge high

3 门磕
Door knock

4 门掉胆
plastic edge of the door falls off

5 门划伤
Door scratch

6 门壳鼓包
air on door

7 空泡
Foam shortage

8 门壳压伤
door sheet metal is crushed

9 门胆变形
Door plastic deformation

10 门胆杂质
门体发泡 Sabry plasic impurities
Door foaming
11 端盖与门壳错位
door shell and end cover are misaligned

门壳凸点
12 Convex point of incoming material of door
shell

13 门凹瘪
Foam suction

14 门壳拐角折
Door shell corner crease

15 端盖划伤
Scratches on the end cover

16 门端盖饰条掉银
The trim on the door end cover has lost paint

17 泡沫量增加
Foam increase
1 内胆压凹
plastic press

2 后背板脱落
back panel out

3 前45°角错位
front V up and down

4 后背压凹
press in Back backplane

5 漏泡
foam leakage

6 排水管堵
drain pipe blockage

7 侧板划伤
U shell scratch
8 侧板压凹
metall press

9 内胆杂质+变形
plasic impurities + plasric deformation

箱体发泡 Bishoy 10 内胆划伤


Cabinet foaming nabil plastic scratch

11 清洁不良
bad cleaning

12 风道螺钉柱位安装
without base screw

13 内胆破
broken plast

14 排水管堵
Draining pipe blockage

15 梁磕碰划伤
beam scratches

16 清洁不良
bad clear

17 中梁闪缝
difference between plasric and middel beam

18 中梁划伤
scratch beam

19 风道口箱胆变形
Duct orifice gallbladder deformation

1 内胆划伤/压凹
plastic scratches /press/impurities
2 海绵泄漏
sponge leakage

3 内胆鼓
plastic swelling

4 错漏装
bad assembly
5 梁磕碰划伤
beam scratches
6 箱宽
The width of the cabinet is large

8 门磕碰划伤
door knocks

9 清洁不良
bad cleaning
总装 10 泡沫柜内径小
Abdallah Foam cabinet inner diameter is small
Final assembly line
11 风道螺丝钉盖脱落
screw cover go out
12 箱体磕碰
cabin knocks
13 印刷不良
bad printing

14 抽空不良
high vacuum

15 上铰链螺钉板错位
upper supporter is shifted
16 风道脱落
Duct shedding

17 门端盖掉银
The trim on the door end cover has lost paint

18 更换风道
Air duct replacement

19 BMF360顶灯缝隙
BMF360 top light gap

1 功率曲线波动
unstable curve in CPT-charge change

2 压缩机不工作
compressor is not work

3 LED不工作
led no work
4 风扇噪音
fan noise
5 风扇不工作
fan no work

6 不制冷
no cooling

7 屏幕不工作
screen is not work
8 门封未吸合
gasket open

9 PCB功能故障
PCB Functional failure

10 开关不工作
Switch not work
11 MAIN wire harness problem
CPT
Commodity Abdallah 冷媒泄漏
inspection test 12
Refrigerant leakage

13 抽空
Extraction vacuum
14 冷藏风道脱落
refrigerated air duct falls off
15 风道脱落
Duct shedding
16 抽空不良
recycling
17 风道色差
air duct change
18 门胆撞破
door plastic broken
19 压缩机异响
compressor high sound
20 pcb装错
wrong PCB
21 接水盘坏
water tray is broken
22 加热器不工作
The heater is not working

1 换门
Change door

2 清洁不良
bad clean
3 门夹皮
traces of door protective film
4 门封条气囊未打开/变形/破损
gasket open/ cut/ deformation
5 错漏装
bad assembly

6 Logo/标贴 歪
logo/label is not straigt

7 换玻璃

8 换抽屉
Change drawer

9 泡沫柜内径小
Foam cabinet inner diameter is small
10 360白色冷冻门遗胶

11 中铰链垫片缺少
包装 Gasket middle hinge
Packaging line 风道螺丝钉盖脱落
12
screw cover go out

13 抽屉没有
Drawers
Mostafa 14 箱胆变形
Plastic deformation

15 没有铭牌
No name plate
16 Evaporater cover

17 门端盖饰条遗胶
Door end cover trim strip glue
中梁翻边螺钉未拆卸
18 The flanging screw of the middle beam is not
removed

19 没有配件
without accessories
20 门不对等
Gate asymmetry
21 上铰链盖未安装
Upper hinge cover not installed
22 瓶框未装
Bottle frame not mounted
23 铰链盖脱落
hinge cover
24 门漏泡
Foam leak in door
25 背板鼓包
air back
26 侧板磕伤
U Side panel collision
27
当日工程不良 为什么发生(5W2H)
Today's question Cause of occurrence

2 bad assemply from worker

1 no holes in plastic liner door

5 from the mould

1 bad coating from supplier of door metal paint film


model 540 , 480 mold problem mold 6 freezer floor
7

3 mold problem

air duct problem ,


12
return pipe problem

supplier problem
4
dry foam fall at pipe during cleaning excess foam

1
plastic nurve models 540,because thermoforming problem

bad handellinf from worker

1 pipe didn't cut


2 pipe pressed inside when enter foaming

supplier

cabinet 540 from night shift

model 540
mold problem

mold 540

风道海绵密封方式不正确,导致箱胆悬空

6 Glass and evaporator bad assembly


1

1 plastic proken 240


2 right upper knock 540
6 2 lift upper knock 540
1 lift upper knock 240

Repair

Wrong airduct 240 Philco


bad printing due to scratches

change pcb
2
PCB socket wire is cutted
2 change fan

2 wrong pcb
4 1 clean the cycle
1 oil from compressor

Bad terminal

PCB change
1 door hurness cut
1 tirminal wire wrong arrangment

2 uder + condenser
5 2 filter + condenser
1 fiter connection

310 instead of 360. (tranee worker)

socket bad assembly

bad assmbly ugur 240 - plastic broken due to worker of tray (540
4
cabinet ) - scratch due to using frok - press in 540 frezer door
openeing gasket ( process by heater )

1 bad handling of worker

bad clraning

without drawer 360 door caninet becouse many defect on it and


2
reject all drawers

1 wrong name plate becouse 3 model of ugur ( 240-480-540)

due to crawded of line

due to leakage foam and missing of woker

due to mold of door injection

press u shell ( due to Crowded line )

knock in sequance of production


工程不良TOP问题(5月)TOP Problem of Poor En

改善负责人
怎么改善 person responsible 完成时间
How to improve Completion time
for improvement

train worker

inform doorliner plastic

inform maintenance

improve the thickness of sheet paint film and the


coefficient of dynamic friction,the upcoming batches will supplier 5/15/2024
provide the modified and qualfied plates
follow up with mold supervisor

follow up with mold supervisor

add sponge to air duct cabinet side


make a change notice to add PE tape before sponge of
sealing return pipe

follow up with sam


check cabinets before foaming

make more checking before foaming, learn workers how to


deal with plastic
warn worker cut the pipe and check
follow up with foaming worker to check drain pipe before
foaming

chech carefully beam before foaming , train workers

cabinet must cover after the shift ends, train the cleaning
workers
add temporary tape at the sides until the mold problem
solved
adjust sides of the mold

更改风道海绵密封方式,增加发泡料与风道粘接面积

Train the new workers


Abdallah
Making carton cover to protict the plastic
Train new worker to contact with repair line to vacuume
Beshoy / Abdallah
the repaird unit in repair line

add streche to the airduct

Supplier
hurness 夏国林 持续

夏国林 持续
supplier 夏国林 4/30/2024

train day shift worker


韩雪龙 持续

train the worker


Informing Osama 夏国林 持续

韩雪龙 持续

Train more than key worker

train the worker

training worker of tray -prevent worker to use frok -


ezat -deep - hossam
followwith door sction to prevent bad assmbly
follow with suppuer hige if it come again

training working him - and wokering to make jig with


ezat
computer

follow with hige factory

cheak problem with plastic section ezat

hasnallah

traning him eaxt

ask supervisor to check worker

support him with fork - cheak to prevent it again ahmed hassn- hasballah

add two tape pieces at the middle of door deep

extend the distance between refrigerator and check


Protection pillow
extend the gap between worker especially when rework
ezat-ramdan
and high productivity
oblem of Poor Engineering (Mayl.)

5/1 5/2 5/3 5/4 5/5 5/6 5/7 5/8 5/9 5/10

1 2 7 10 5 8 6 2

1 2 3 3 4

3 2 3 6 6 2 5

1 1 1

2 1 1

1 2

1 1 1

1 1 2 1

5 2
10 6 10 10 6 3 3

1 2

3 4 11 3 3 2 8

3 3

1 3

1 13 9 16 9

3 2

4 5 7 4 6 5 2
1

1 2 1

4 4 5 2

4
2 2 1 1 5

9 2 6 5 6 2 1 1

3 1 3 2 1 3 5

1 2 2 1

1
1 1 1 6 7 1 2 1

1 3 2

1 4 2

1 1

6 8 2 1 2 1

3 2 1 1 2 1 3

1 1

4 5 7 3 4 7 16 1
3 3 4 3

10 4 3 3 1

1 2 1 7 1

54 53 0 79 70 67 75 95 0 59
5/11 5/12 5/13 5/14 5/15 5/16 5/17 5/18 5/19 5/20

3 3 1 3 1 2

1 3 3 1

13 13 3 1

9 1 1

2 1 5

1 4

5 1 2 1 1
4 9 10 5 7

5 3

2 4 1 12

1 2 4

5 4 2 1

12

7 7 4 6 6
3 6

3 1 1

9 12 10 9 6

1 1 1 1

2 1

5 2 3 5 2

1 1 2 2
2 1 2

2 12 1 4

2 5 3 4

1 2 5

1 1 1 1

3 4 14 3 4
2

1 1

2 2

3 2 1 1 1

2 1

92 74 80 81 67 8 0 0 0 0
5/21 5/22 5/23 5/24 5/25 5/26 5/27 5/28 5/29 5/30
0 0 0 0 0 0 0 0 0 0
week month
5/31 排名
Tol Tol

15 54 2

1 1

12 21

35 57 1

1 4

0 0

11 15

0 3

8 10

2 2

0 3

6 10

12 17 3

0 0

0 0

0 0

0 0
0 0

38 83

0 3

0 0

8 8

27 53

7 13

0 4

0 0

21 60

0 0

0 0

0 0

0 0

3 6

0 0

0 0

0 0

0 5

12 12

0 0

32 63
9 10

6 9

0 0

0 1

0 0

48 61

0 0

0 0

0 0

0 0

0 0

9 15

0 0

0 0

0 0

4 35

0 0

0 0

0 0

17 35

6 12

0 1
6 25

21 25

0 7

1 2

15 34

0 0

0 0

11 21

0 0

0 0

0 0

0 0

0 0

0 0

0 0

0 0

0 0

4 6

0 0

0 0

29 75

0 0

0 0
2 15

0 0

3 23

0 0

0 0

0 0

0 0

1 1

0 0

4 4

0 0

9 20

0 0

0 0

0 0

2 2

0 0

0 0

0 0

0 3

0 0

3 3

0 0
0 461 952
工程不良T

工序 工程师 序号 TOP Problem


Workshop section Engineer No.

1 门漏泡
foam leakage

门体发泡 Sabry 2 门磕
Door foaming Door knock

3 门划伤
Door scratch

1 漏泡
foam leakage

箱体发泡 Bishoy
Cabinet foaming nabil 内胆压凹
2
plastic press

3 前45°角错位
front V up and down

1 更换风道
Air duct replacement

总装 Abdallah
Final assembly line 2 抽空不良
high vacuum

3 内胆划伤/压凹
plastic scratches /press/impurities
1 PCB功能故障(E6)
PCB Functional failure
CPT 2 加热器不工作
Commodity inspection Abdallah The heater is not working
test
3 LED不工作
LED no work

1 更换logo
logo change

2 更换抽屉
drawers change
包装 Mostafa
Packaging line

3 更换门
door change
工程不良TOP3问题(5月第一周)TOP3 Problem of Poor Engineering (The first week o

为什么发生(5W2H)
Cause of occurrence

1-poor assemply from worker to placement of leakage


sponge
2-high foaming quantity
3- gun foaming not clean

1-tension of line belt was not good cause hard points in it


makes knocks at door
2- Poor handling or workers

bad handling from workers at cars or on the line

sides of 540 because of plastic problem


air duct because of bad sealing of air duct
rosette and socket of 310 bad sealing because of switching
workers

mold problem
bad handelling from workers . Worker press the shilf withen
making a holes in shilfs
weak position in some places in cabinet and freezer

U shell machine problem

1-Scratches of 310 F, 240 U,540 F


2-Bad Color of 540 Frezzer airduct
3-Low master patch of 240 Upper airduct

1-Repair because of leakage anf feron charge


2-Cuppler not fixed will
3-Cuppler leakage
4-Vacuum pump problem

1-Bad Drwer assembly


2-Ba d glass assembly
1-Bad socket terminal of cabinit and door
2-Wrong wire arrangment

PCB problem

PCB problem (High resistors resistance on main board of


240 cused no transfering data from PCB to door switch)

hand of worker deviation 1 to 1.5 mm - starting shift


woker of other shift have many problem

shotage of componet of parpartion drawer due to


supplier come late - shortage of worker in parpartion line
of drawer - no worker to support transportion

due to protrusion in sheet metal - knock due to worker -


scrtch in door - separation of painting in sheet metal -
scratch in door cabint
第一周)TOP3 Problem of Poor Engineering (The first week of May)
改善负责人
怎么改善 person responsible
How to improve
for improvement

1-train worker.
2- adjust the quantity of foaming material. Sabry
3- clean the head foam gun periodcally.

1-the TPM team must check the the line periodically.


2-The foamed door body is placed on the assembly line with
a required interval enough space.
3-When installing the door seal, ask the employee to hold
Abdo - Deep
the door with his hand and place the collision during the
moving process.
4-inform the workers to clean the mould from any foam
pieces impurties.

1- keep distance between doors


2- must put gurads between doors at car
Deep
3- don't use slitting needle in removing tapes at door metal
sheet

make a key position list of workers specially in sealing

follow uo with mold supervisor capiture the defect early


train and warn the worker
meaure the thickness of the defect places if it is in standard or
not

follow up with U shell supervisor


also repaire the defects before foaming

Inform supplier and samir to use strech inall airduct model


Inform IQC with the problem samire and IQC
Inform IQC with the problem

Train the pervaccume worker to contact with repair worker


Abdallah
to prevacuume repaired unit in repair line

Train the package worker to insert drawers and glass more


Abdallah & Mustafa
curfully
Inform hurness quality to check every pcb one by one and
Osama
never use hurness without chechk and mark

training worler in new jig _ followe with engineer eamad ro


ezat
cheak the worker at last hour

support supervisoer by worker - inform no material to get


ezat
fater than nexet tome - make one as transportiona person

follow with sheet metal mold to clean mold time to time to


avoid chips which case protrusion- extend the gap between
worker especially when rework and high productivity - hosam -deep -ezat
prevent worker to use frok - get in touch with quilty of
supplier to refuse metal defect
完成时间 累计数量 排名
Completion time Cumulative quantity Ranking

Continuous optimization and


17 NO.1
verification improvement

13 NO.2

7 NO.3

53 NO.1

34 NO.2

12 NO.3

10/4/2024 33 NO.1

10/4/2024 12 NO.2

10/4/2024 12 NO.3
10/4/2024 17 NO.1

10/4/2024 7 NO.2

10/4/2024 6 NO.3

22 NO.1

18 NO.2

16 NO.3

279
工程不良TO

工序 工程师 序号 TOP Problem


Workshop section Engineer No.

1 门漏泡
Foam leak in door

门体发泡 Sabry
Door foaming 门掉胆
2
plastic edge of the door falls off

3 门磕
Door knock

1 内胆压凹
plastic press

箱体发泡 Bishoy
Cabinet foaming nabil
2 内胆杂质+变形
plasic impurities + plasric deformation

3 漏泡
foam leakage

1 内胆划伤/压凹
plastic scratches /press/impurities

总装 Abdallah
Final assembly line 2 更换风道
Air duct replacement

3 门磕碰划伤
door knocks

1 PCB不良
PCB bad
CPT
Commodity inspection Abdallah
test
CPT
Commodity inspection Abdallah
test 2 风扇不工作
fan no work

3 冷媒泄露
Refregerant leakages

1 换门
door change
包装 Mostafa
Packaging line
2 没有名牌
no name plate

3 门封条更换
gasket change
工程不良TOP3问题(5月第二周)TOP3 Problem of Poor Engineering (The second week

为什么发生(5W2H)
Cause of occurrence

1-Breakage at upper end cap of 540 model cabient door from


supplier
2-rise of tanks of foaming materials as chiller stopped cause
rapid foaming reaction and leaks at upper and lower ebd caps
3- gun foaming not clean

1-edges of plastic liner model 480 cabient door is weak and


pressed from loading at car cause stream of plastic small cause
bad assemply from worker
2- edges of mould not clean cause bad assemplying to mould

1- bad assemply from worker to screen cable and it out and


make knocks
2-Bad handling

mold problem
plastic thickness problem
thermoforming problem
bad handelling

thermoforming problem
bad handelling

dry foam entering the pipe during cleaning foam


supplier problem

1-Bad Drwer assembly


2-Bad glass assembly

1-Scratches of 310 F, 240 U,540 F


2-Bad Color of 540 Frezzer airduct
3-Low master patch of 240 Upper airduct

1-Convexies from punsh


2-Worker bad handling and transportation

compressor, fan no work, and E6


PCB problem (High resistors resistance on main board of 240
cused no transfering data from PCB to door switch)
1-Bad socket terminal of cabinit and door
2-Wrong wire arrangment

leakages in different points

door suction frezer and cabint ( 540 ugur) - protrusion frezer


480 - door scratch and press - mark film strach mark ( 540 ) -
press in beside ( 240 ) -knock in door

all model is same make worker get wrong - need with him
worker too to prepara with him
cuting on v weldment - crushing in gasket - magnatic of gasket
is short
二周)TOP3 Problem of Poor Engineering (The second week of May)
改善负责人
怎么改善 person responsible
How to improve
for improvement

1-inform IQC to contact the supplier about the problem.


2-inform maintenance. Sabry
3- clean the head gun of foam each two mould

1-inform plastic forming about check forming conditions.


sam
2-clean the edges of mould from any foam impurites

1-train worker to assemply well or add tape if needed.


2- keep distance between doors when rotating. sabry
3- check and clean mould from any foam pieces fall in the mould.

mold must be cleaned frequently and alignment must be checked


ckecking thickness of defect plastic frequently mold supervisor
train new workers how to deal with plastic

ckecking thickness of defect plastic frequently


train new workers how to deal with plastic
thermoforming supervisor
follow up with sam to control plastic deformation by adjusting
heaters In thermoforming machine

pipe must be covered during clean the cabinets from foam pre assemply supervisor

More people have been add


Abdallah/ Mustafa
Train the package line workers and follow thim

Inform supplier and samir to use strech inall airduct model


Inform IQC with the problem samir and IQC
Inform IQC with the problem

Punch must clean every 3 punching


Abdallah
Quality must check every door in punch and door line

Gualine
Inform hurness quality to check every pcb one by one and never
Osama
use hurness without chechk and mark

Worker reword and punshment list need to be activated Han / abdallah

clean mold of door to prevent chips which case protrusion-


channg postion of felt to prevent suction in door section -
extend the distance between worker -prevent worker to use frok ezat - deep -hossam
- check any crushing ant any crawded - protect wall by tap to be
smooth

support him by worker if it can - recheck with him evey category


ezat
to prevent it

inform higa factoty daily defect and follow with him if any update higa supplier
完成时间 累计数量 排名
Completion time Cumulative quantity Ranking

36 NO.1

19 NO.2

8 NO.3

38 NO.1

29 NO.2

9 NO.3

27 NO.1

20 NO.2

12 NO.3

23 NO.1
17 NO.2

10 NO.3

39 NO.1

12 NO.2

10 NO.3

309
工程不

工序 工程师 序号 TOP Problem


Workshop section Engineer No.

1 门掉胆
plastic edge of the door falls off

门体发泡 Sabry 2 门漏泡


Door foaming Foam leak in door

3 门凹瘪
Foam suction

1
箱体发泡 Bishoy
2
Cabinet foaming nabil
3
1
总装 Abdallah 2
Final assembly line
3
CPT 1
Commodity inspection Abdallah 2
test 3
1
包装 Mostafa 2
Packaging line
3
工程不良TOP3问题(5月第三周)TOP3 Problem of Poor Engineering (The third wee

为什么发生(5W2H)
Cause of occurrence

1-edges of plastic liner model 480 cabient door is pressed from


loading at car cause stream of plastic small cause bad assemply
from worker

1-poor assemply from worker to placement of leakage sponge


2- gun foaming not clean

bad coating of paint film from supplier of door metal


三周)TOP3 Problem of Poor Engineering (The third week of May)
改善负责人
怎么改善 person responsible
How to improve
for improvement

1-Change the way of loading in cars to be vertical not horizontal ,


train worker not to put more layers at the top of plastic.
Sabry, Sam
2- Train the worker to add tape while assemplying to mould to
prevent it.

1-train worker about the poor placement of leakage points and


how to add tapes at it.
2- clean the head foam gun periodcally.
Sabry, Aldeep
3-train foam workers to follow of the temperture of foam tanks
and watch the rise in it well and inform foam and maintenanace
technicians .

1-Improve the thickness of sheet paint film,improve the


coefficient of dynamic friction.
2- standard the been established, the supplier has completed the supplier
rectifiction and the upcoming batches will provide the modified
and qualfied plates
完成时间 累计数量 排名
Completion time Cumulative quantity Ranking

5/12/2024 35 NO.1

15 NO.2

5/15/2024 12 NO.3

NO.1
NO.2
NO.3
NO.1
NO.2
NO.3
NO.1
NO.2
NO.3
NO.1
NO.2
NO.3
62

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