JCP_ETA-15-0704_Vinylester-Resin
JCP_ETA-15-0704_Vinylester-Resin
JCP_ETA-15-0704_Vinylester-Resin
www.eota.eu
Technical Assessment Body issuing the ETA: Technical and Test Institute
for Construction Prague
Trade name of the construction product High Load Vinylester JFV380SF,
High Load Vinylester Fast Cure / Winter
Grade JFEA410SFW
steel bonded anchor
Translations of this European Technical Assessment in other languages shall fully correspond to the original issued
document and should be identified as such.
Communication of this European Technical Assessment, including transmission by electronic means, shall be in
full (excepted the confidential Annex(es) referred to above). However, partial reproduction may be made, with the
written consent of the issuing Technical Assessment Body - Technical and Test Institute for Construction Prague.
Any partial reproduction has to be identified as such.
3. Performance of the product and references to the methods used for its
assessment
3.1 Mechanical resistance and stability (BWR 1)
Essential characteristic Performance
Characteristic resistance to tension load
See Annex C 1 to C 4
(static and quasi-static loading)
Characteristic resistance to shear load
See Annex C 5, C 6
(static and quasi-static loading)
Characteristic resistance
See Annex C 8
for seismic performance categories C1
3.2 Hygiene, health and environment (BWR 3)
No performance determined.
3.3 General aspects relating to fitness for use
Durability and serviceability are only ensured if the specifications of intended use
according to Annex B 1 are kept.
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5. Technical details necessary for the implementation of the AVCP system, as
provided in the applicable EAD
The factory production control shall be in accordance with the control plan which is a part
of the technical documentation of this European Technical Assessment. The control plan
is laid down in the context of the factory production control system operated by the
manufacturer and deposited at Technical and Test Institute for Construction Prague.2
The results of factory production control shall be recorded and evaluated in accordance
with the provisions of the control plan.
By
2 The control plan is a confidential part of the documentation of the European Technical Assessment, but not
published together with the ETA and only handed over to the approved body involved in the procedure of
AVCP.
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Threaded rod
Reinforcing bar
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Coaxial cartridge
High Load Vinylester JFV380SF, JFEA410SFW 150 ml
380 ml
400 ml
410 ml
Mixing nozzle
JMN
RC
EZ-Flow
RM
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Threaded rod M8, M10, M12, M16, M20, M24, M27, M30
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Rebar Ø8, Ø10, Ø12, Ø16, Ø20, Ø25, Ø32
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Specifications of intended use
Base materials
Uncracked concrete.
Cracked and uncracked concrete for threaded rod size M10, M12, M16, M20, M24
Reinforced or unreinforced normal weight concrete of strength class C20/25 at minimum and
C50/60 at maximum according EN 206-1:2000-12.
Temperature range:
-40°C to +80°C (max. short. term temperature +80°C and max. long term temperature +50°C)
Note: Particular aggressive conditions are e.g. permanent, alternating immersion in seawater or the
splash zone of seawater, chloride atmosphere of indoor swimming pools or atmosphere with extreme
chemical pollution (e.g. in desulphurization plants or road tunnels where de-icing materials are used).
Concrete conditions:
I1 – installation in dry or wet (water saturated) concrete and use in service in dry or wet concrete.
I2 – installation in water-filled (not sea water) and use in service in dry or wet concrete
Design:
The anchorages are designed in accordance with the EN 1992-4 under the responsibility of an
engineer experienced in anchorages and concrete work.
Verifiable calculation notes and drawings are prepared taking account of the loads to be anchored.
The position of the anchor is indicated on the design drawings.
Anchorages under seismic actions (cracked concrete) have to be designed in accordance with EN
1992-4.
Installation:
Hole drilling by hammer drill mode.
Anchor installation carried out by appropriately qualified personnel and under the supervision of the
person responsible for technical matters of the site.
Installation direction:
D3 – downward and horizontal and upwards (e.g. overhead) installation
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Applicator gun
A B C
D E
Applicator
A B C D E
gun
Coaxial Side by side Foil capsule Foil capsule Coaxial
380ml 350ml 150ml 150ml 150ml
Cartridge
400ml 300ml 300ml
410ml
Cleaning brush
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Installation instructions
1. Drill the hole to the correct diameter and depth using a rotary percussion
drilling machine.
2. Thoroughly clean the hole in the following sequence using the brush with the
required extensions and a blow pump:
Remove standing water from the hole prior to cleaning to achieve maximum
performance.
3. Select the appropriate static mixer nozzle for the installation, open the
cartridge/cut foil pack and screw nozzle onto the mouth of the cartridge.
Insert the cartridge into a good quality applicator (gun).
4. Extrude the first part of the cartridge to waste until an even colour has been
achieved without streaking in the resin.
5. If necessary, cut the extension tube to the depth of the hole and push onto
the end of the mixer nozzle, and fit the correct resin stopper to the other
end.
6. Insert the mixer nozzle (or the extension tube with resin stopper when
necessary) to the bottom of the hole. Begin to extrude the resin and slowly
withdraw the mixer nozzle from the hole ensuring that there are no air voids
as the mixer nozzle is withdrawn. Fill the hole to approximately ½ to ¾ full
and withdraw the nozzle completely.
7. Insert the clean threaded bar, free from oil or other release agents, to the
bottom of the hole using a back and forth twisting motion ensuring all the
threads are thoroughly coated. Adjust to the correct position within the
stated working time.
8. Excess resin will be expelled from the hole evenly around the steel element
showing that the hole is full.
This excess resin should be removed from around the mouth of the hole
before it sets.
10. Attach the fixture and tighten the nut to the recommended torque.
Do not overtighten.
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Table B1: Installation parameters of threaded rod
Size M8 M10 M12 M16 M20 M24 M27 M30
Nominal drill hole diameter Ød0 [mm] 10 12 14 18 22 26 30 35
Diameter of cleaning brush db [mm] 14 14 20 20 29 29 40 40
Torque moment max Tfix [Nm] 10 20 40 80 150 200 240 275
Depth of drill hole for hef,min h0 = hef [mm] 64 80 96 128 160 192 216 240
Depth of drill hole for hef,max h0 = hef [mm] 160 200 240 320 400 480 540 600
Minimum edge distance cmin [mm] 35 40 50 65 80 96 110 120
Minimum spacing smin [mm] 35 40 50 65 80 96 110 120
Minimum thickness of member hmin [mm] hef + 30 mm ≥ 100 mm hef + 2d0
Table B2: Installation parameters of rebar
Size Ø8 Ø10 Ø12 Ø16 Ø20 Ø25 Ø32
Nominal drill hole diameter Ød0 [mm] 12 14 16 20 25 32 40
Diameter of cleaning brush db [mm] 14 14 19 22 29 40 42
Depth of drill hole for hef,min h0 = hef [mm] 64 80 96 128 160 200 256
Depth of drill hole for hef,max h0 = hef [mm] 160 200 240 320 400 500 640
Minimum edge distance cmin [mm] 35 40 50 65 80 100 130
Minimum spacing smin [mm] 35 40 50 65 80 100 130
Minimum thickness of member hmin [mm] hef + 30 mm ≥ 100 mm hef + 2d0
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Table C1: Design method EN 1992-4
Characteristic values of resistance to tension load of threaded rod
Steel failure – Characteristic resistance
Size M8 M10 M12 M16 M20 M24 M27 M30
Steel grade 4.6 NRk,s [kN] 15 23 34 63 98 141 184 224
Partial safety factor γMs [-] 2,00
Steel grade 5.8 NRk,s [kN] 18 29 42 79 123 177 230 281
Partial safety factor γMs [-] 1,50
Steel grade 8.8 NRk,s [kN] 29 46 67 126 196 282 367 449
Partial safety factor γMs [-] 1,50
Steel grade 10.9 NRk,s [kN] 37 58 84 157 245 353 459 561
Partial safety factor γMs [-] 1,33
Stainless steel grade A2-70, A4-70 NRk,s [kN] 26 41 59 110 172 247 321 393
Partial safety factor γMs [-] 1,87
Stainless steel grade A4-80 NRk,s [kN] 29 46 67 126 196 282 367 449
Partial safety factor γMs [-] 1,60
Stainless steel grade 1.4529 NRk,s [kN] 26 41 59 110 172 247 321 393
Partial safety factor γMs [-] 1,50
Stainless steel grade 1.4565 NRk,s [kN] 26 41 59 110 172 247 321 393
Partial safety factor γMs [-] 1,87
Splitting failure
Size M8 M10 M12 M16 M20 M24 M27 M30
Edge distance ccr,sp [mm] 1,5hef
Spacing scr,sp [mm] 3,0hef
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Table C2: Design method EN 1992-4
Characteristic values of resistance to tension load of threaded rod for
NAME2 with installation temperature < -10°C
Steel failure – Characteristic resistance
See Annex C 1
Splitting failure
See Annex C 1
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Table C3: Design method EN 1992-4
Characteristic values of resistance to tension load of rebar
Steel failure – Characteristic resistance
Size Ø8 Ø10 Ø12 Ø16 Ø20 Ø25 Ø32
Rebar BSt 500 S NRk,s [kN] 28 43 62 111 173 270 442
Partial safety factor γMs [-] 1,4
Splitting failure
Size Ø8 Ø10 Ø12 Ø16 Ø20 Ø25 Ø32
Edge distance ccr,sp [mm] 1,5hef
Spacing scr,sp [mm] 3,0hef
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Table C4: Design method EN 1992-4
Characteristic values of resistance to tension load of rebar for
NAME2 with installation temperature < -10°C
Steel failure – Characteristic resistance
See Annex C 3
Splitting failure
See Annex C 3
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Table C5: Design method EN 1992-4
Characteristic values of resistance to shear load of threaded rod
Steel failure without lever arm
Size M8 M10 M12 M16 M20 M24 M27 M30
Steel grade 4.6 VRk,s [kN] 7 12 17 31 49 71 92 112
Partial safety factor γMs [-] 1,67
Steel grade 5.8 VRk,s [kN] 9 15 21 39 61 88 115 140
Partial safety factor γMs [-] 1,25
Steel grade 8.8 VRk,s [kN] 15 23 34 63 98 141 184 224
Partial safety factor γMs [-] 1,25
Steel grade 10.9 VRk,s [kN] 18 29 42 79 123 177 230 281
Partial safety factor γMs [-] 1,5
Stainless steel grade A2-70, A4-70 VRk,s [kN] 13 20 30 55 86 124 161 196
Partial safety factor γMs [-] 1,56
Stainless steel grade A4-80 VRk,s [kN] 15 23 34 63 98 141 184 224
Partial safety factor γMs [-] 1,33
Stainless steel grade 1.4529 VRk,s [kN] 13 20 30 55 86 124 161 196
Partial safety factor γMs [-] 1,25
Stainless steel grade 1.4565 VRk,s [kN] 13 20 30 55 86 124 161 196
Partial safety factor γMs [-] 1,56
Characteristic resistance of group of fasteners
Ductility factor k7 = 1,0 for steel with rupture elongation A5 > 8%
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Table C6: Design method EN 1992-4
Characteristic values of resistance to shear load of rebar
Steel failure without lever arm
Size Ø8 Ø10 Ø12 Ø16 Ø20 Ø25 Ø32
Rebar BSt 500 S VRk,s [kN] 14 22 31 55 86 135 221
Partial safety factor γMs [-] 1,5
Characteristic resistance of group of fasteners
Ductility factor k7 = 1,0 for steel with rupture elongation A5 > 8%
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Table C7: Displacement of threaded rod under tension and shear load
Size M8 M10 M12 M16 M20 M24 M27 M30
Tension load
Uncracked concrete
δN0 [mm/kN] 0,05 0,04 0,03 0,02 0,02 0,02 0,01 0,01
δN∞ [mm/kN] 0,11 0,09 0,06 0,04 0,03 0,02 0,02 0,02
Cracked concrete
δN0 [mm/kN] 0,08 0,09 0,05 0,03 0,02
δN∞ [mm/kN] 0,51 0,32 0,18 0,13 0,11
Shear load
δV0 [mm/kN] 0,48 0,30 0,20 0,11 0,10 0,08 0,06 0,05
δV∞ [mm/kN] 0,72 0,45 0,30 0,17 0,14 0,12 0,10 0,08
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Table C9: Characteristic values of resistance under seismic action category C1 for threaded rods
Size M10 M12 M16 M20 M24
Tension load
Steel failure
Characteristic resistance grade 4.6 NRk,s,C1 [kN] 23 34 63 98 141
Partial safety factor γMs [-] 2,00
Characteristic resistance grade 5.8 NRk,s,C1 [kN] 29 42 79 123 177
Partial safety factor γMs [-] 1,50
Characteristic resistance grade 8.8 NRk,s,C1 [kN] 46 67 126 196 282
Partial safety factor γMs [-] 1,50
Characteristic resistance grade 10.9 NRk,s,C1 [kN] 58 84 157 245 353
Partial safety factor γMs [-] 1,33
Characteristic resistance A2-70, A4-70 NRk,s,C1 [kN] 41 59 110 172 247
Partial safety factor γMs [-] 1,87
Characteristic resistance A4-80 NRk,s,C1 [kN] 46 67 126 196 282
Partial safety factor γMs [-] 1,60
Characteristic resistance 1.4529 NRk,s,C1 [kN] 41 59 110 172 247
Partial safety factor γMs [-] 1,50
Characteristic resistance 1.4565 NRk,s,C1 [kN] 41 59 110 172 247
Partial safety factor γMs [-] 1,87
Characteristic resistance to pull-out for a working life of 50 years
Dry, wet concrete and flooded hole τRk,C1 [N/mm2] 3,9 3,9 3,9 3,9 3,9
NAME2 with installation temperature < -10°C
Dry, wet concrete and flooded hole τRk,C1 [N/mm2] 3,7 3,9 3,9 3,7 3,7
Characteristic resistance to pull-out for a working life of 100 years
Dry, wet concrete and flooded hole τRk,C1 [N/mm2] 3,5 3,5 3,5 2,5 3,0
NAME2 with installation temperature < -10°C
Dry, wet concrete and flooded hole τRk,C1 [N/mm2] 3,4 3,4 3,4 2,3 2,9
Installation safety factor – Dry and wet concrete γinst [-] 1,2
Installation safety factor – Flooded hole γinst [-] 1,4
Shear load
Steel failure without lever arm
Characteristic resistance grade 4.6 VRk,s,C1 [kN] 7 10 23 30 40
Partial safety factor γMs [-] 1,67
Characteristic resistance grade 5.8 VRk,s,C1 [kN] 9 13 28 38 51
Partial safety factor γMs [-] 1,25
Characteristic resistance grade 8.8 VRk,s,C1 [kN] 14 21 45 61 81
Partial safety factor γMs [-] 1,25
Characteristic resistance grade 10.9 VRk,s,C1 [kN] 18 26 56 76 101
Partial safety factor γMs [-] 1,50
Characteristic resistance A2-70, A4-70 VRk,s,C1 [kN] 12 18 39 53 71
Partial safety factor γMs [-] 1,56
Characteristic resistance A4-80 VRk,s,C1 [kN] 14 21 45 61 81
Partial safety factor γMs [-] 1,33
Characteristic resistance 1.4529 VRk,s,C1 [kN] 12 18 39 53 71
Partial safety factor γMs [-] 1,25
Characteristic resistance 1.4565 VRk,s,C1 [kN] 12 18 39 53 71
Partial safety factor γMs [-] 1,56
Factor for annular gap αgap [-] 0,5
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