JCP_ETA-15-0704_Vinylester-Resin

Download as pdf or txt
Download as pdf or txt
You are on page 1of 19

Member of

www.eota.eu

Technical and Test Institute


for Construction Prague
Prosecká 811/76a
190 00 Prague
Czech Republic
[email protected]

European Technical ETA 15/0704


Assessment of 31/01/2023

Technical Assessment Body issuing the ETA: Technical and Test Institute
for Construction Prague
Trade name of the construction product High Load Vinylester JFV380SF,
High Load Vinylester Fast Cure / Winter
Grade JFEA410SFW
steel bonded anchor

Product family to which the construction Product area code: 33


product belongs Bonded injection type anchor for use in
cracked and uncracked concrete

Manufacturer Hexstone Ltd. T/A JCP Construction Products


Opal Way, Stone Business Park
Stone, Staffordshire, ST15 OSW
United Kingdom

Manufacturing plant JCP Construction Products

This European Technical Assessment 19 pages including 16 Annexes which form


contains an integral part of this assessment.

This European Technical Assessment is EAD 330499-01-0601


issued in accordance with regulation Bonded fasteners for use in concrete
(EU) No 305/2011, on the basis of

This version replaces ETA 15/0704 issued on 22/10/2015

Translations of this European Technical Assessment in other languages shall fully correspond to the original issued
document and should be identified as such.

Communication of this European Technical Assessment, including transmission by electronic means, shall be in
full (excepted the confidential Annex(es) referred to above). However, partial reproduction may be made, with the
written consent of the issuing Technical Assessment Body - Technical and Test Institute for Construction Prague.
Any partial reproduction has to be identified as such.

ETA 15/0704 of 31/01/2023 – Page 1 of 19 090-034614


1. Technical description of the product
The High Load Vinylester JFV380SF and High Load Vinylester Fast Cure / Winter
Grade JFEA410SFW with steel elements is bonded anchor (injection type).
Steel elements can be galvanized or stainless steel threaded rod or rebar.
Steel element is placed into a drilled hole filled with injection mortar. The steel element
is anchored via the bond between metal part, injection mortar and concrete.
The illustration and the description of the product are given in Annex A.

2. Specification of the intended use in accordance with the applicable EAD


The performances given in Section 3 are only valid if the anchor is used in compliance
with the specifications and conditions given in Annex B.
The provisions made in this European Technical Assessment are based on an
assumed working life of the anchor of 50 years and 100 years. The indications given
on the working life cannot be interpreted as a guarantee given by the producer, but are
to be regarded only as a means for choosing the products in relation to the expected
economically reasonable working life of the works.

3. Performance of the product and references to the methods used for its
assessment
3.1 Mechanical resistance and stability (BWR 1)
Essential characteristic Performance
Characteristic resistance to tension load
See Annex C 1 to C 4
(static and quasi-static loading)
Characteristic resistance to shear load
See Annex C 5, C 6
(static and quasi-static loading)

Displacements under short-term and long-term loading See Annex C 7

Characteristic resistance
See Annex C 8
for seismic performance categories C1
3.2 Hygiene, health and environment (BWR 3)
No performance determined.
3.3 General aspects relating to fitness for use
Durability and serviceability are only ensured if the specifications of intended use
according to Annex B 1 are kept.

4. Assessment and verification of constancy of performance (AVCP) system


applied with reference to its legal base
According to the Decision 96/582/EC of the European Commission1 the system of
assessment verification of constancy of performance (see Annex V to Regulation (EU)
No 305/2011) given in the following table apply.
Product Intended use Level or class System
Metal anchors for For fixing and/or supporting to concrete,
use in concrete structural elements (which contributes to - 1
the stability of the works) or heavy units

1 Official Journal of the European Communities L 254 of 08.10.1996

Page 2 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015
5. Technical details necessary for the implementation of the AVCP system, as
provided in the applicable EAD
The factory production control shall be in accordance with the control plan which is a part
of the technical documentation of this European Technical Assessment. The control plan
is laid down in the context of the factory production control system operated by the
manufacturer and deposited at Technical and Test Institute for Construction Prague.2
The results of factory production control shall be recorded and evaluated in accordance
with the provisions of the control plan.

Issued in Prague on 31.01.2023

By

Head of the Technical Assessment Body

2 The control plan is a confidential part of the documentation of the European Technical Assessment, but not
published together with the ETA and only handed over to the approved body involved in the procedure of
AVCP.

Page 3 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015
Threaded rod

Reinforcing bar

High Load Vinylester JFV380SF,


High Load Vinylester Fast Cure / Winter Grade JFEA410SFW
Annex A 1
Product description
Installed conditions

Page 4 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015
Coaxial cartridge
High Load Vinylester JFV380SF, JFEA410SFW 150 ml
380 ml
400 ml
410 ml

Side by side cartridge


High Load Vinylester JFV380SF, JFEA410SFW 350 ml

Two part foil in a single piston component cartridge


High Load Vinylester JFV380SF, JFEA410SFW 150 ml
170 ml
300 ml

Marking of the mortar cartridges


Identifying mark of the producer, Trade name, Charge code number, Storage life,
Curing and processing time

Mixing nozzle
JMN

RC

EZ-Flow

RM

High Load Vinylester JFV380SF,


High Load Vinylester Fast Cure / Winter Grade JFEA410SFW
Product description
Annex A 2
Injection system

Page 5 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015
Threaded rod M8, M10, M12, M16, M20, M24, M27, M30

Standard commercial threaded rod with marked embedment depth

Part Designation Material


Steel, zinc plated ≥ 5 μm acc. to EN ISO 4042 or
Steel, Hot-dip galvanized ≥ 40 μm acc. to EN ISO 1461 and EN ISO 10684 or
Steel, zinc diffusion coating ≥ 15 μm acc. to EN 13811
Steel, EN 10087 or EN 10263
1 Anchor rod
Property class 4.6, 5.8, 8.8, 10.9* EN ISO 898-1
Hexagon nut
2 According to threaded rod, EN 20898-2
EN ISO 4032
Washer
3 EN ISO 887, EN ISO 7089, According to threaded rod
EN ISO 7093 or EN ISO 7094
Stainless steel
1 Anchor rod Material: A2-70, A4-70, A4-80, EN ISO 3506
Hexagon nut
2 According to threaded rod
EN ISO 4032
Washer
3 EN ISO 887, EN ISO 7089, According to threaded rod
EN ISO 7093 or EN ISO 7094
High corrosion resistant steel
1 Anchor rod Material: 1.4529, 1.4565, EN 10088-1
Hexagon nut
2 According to threaded rod
EN ISO 4032
Washer
3 EN ISO 887, EN ISO 7089, According to threaded rod
EN ISO 7093 or EN ISO 7094
*Galvanized rod of high strength are sensitive to hydrogen induced brittle failure

High Load Vinylester JFV380SF,


High Load Vinylester Fast Cure / Winter Grade JFEA410SFW
Annex A 3
Product description
Threaded rod and materials

Page 6 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015
Rebar Ø8, Ø10, Ø12, Ø16, Ø20, Ø25, Ø32

Standard commercial reinforcing bar with marked embedment depth

Product form Bars and de-coiled rods


Class B C
Characteristic yield strength fyk or f0,2k (MPa) 400 to 600
Minimum value of k = (ft/fy)k ≥ 1,15
≥ 1,08
< 1,35
Characteristic strain at maximum force εuk (%) ≥ 5,0 ≥ 7,5
Bendability Bend/Rebend test
Maximum deviation from nominal Nominal bar size (mm)
mass (individual bar) (%) ≤8 ±6,0
>8 ±4,5
Bond: Minimum relative rib area, Nominal bar size (mm)
fR,min 8 to 12 0,040
> 12 0,056

High Load Vinylester JFV380SF,


High Load Vinylester Fast Cure / Winter Grade JFEA410SFW
Product description Annex A 4
Rebars and materials

Page 7 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015
Specifications of intended use

Anchorages subject to:


 Static and quasi-static load.
 Seismic actions category C1 (max w = 0,5 mm): threaded rod size M10, M12, M16, M20, M24

Base materials
 Uncracked concrete.
 Cracked and uncracked concrete for threaded rod size M10, M12, M16, M20, M24
 Reinforced or unreinforced normal weight concrete of strength class C20/25 at minimum and
C50/60 at maximum according EN 206-1:2000-12.

Temperature range:
 -40°C to +80°C (max. short. term temperature +80°C and max. long term temperature +50°C)

Use conditions (Environmental conditions)


 (X1) Structures subject to dry internal conditions (zinc coated steel, stainless steel, high corrosion
resistance steel).
 (X2) Structures subject to external atmospheric exposure (including industrial and marine
environment) and to permanently damp internal condition, if no particular aggressive conditions
exist (stainless steel A4, high corrosion resistant steel).
 (X3) Structures subject to external atmospheric exposure and to permanently damp internal
condition, if other particular aggressive conditions exist (high corrosion resistant steel).

Note: Particular aggressive conditions are e.g. permanent, alternating immersion in seawater or the
splash zone of seawater, chloride atmosphere of indoor swimming pools or atmosphere with extreme
chemical pollution (e.g. in desulphurization plants or road tunnels where de-icing materials are used).

Concrete conditions:
 I1 – installation in dry or wet (water saturated) concrete and use in service in dry or wet concrete.
 I2 – installation in water-filled (not sea water) and use in service in dry or wet concrete

Design:
 The anchorages are designed in accordance with the EN 1992-4 under the responsibility of an
engineer experienced in anchorages and concrete work.
 Verifiable calculation notes and drawings are prepared taking account of the loads to be anchored.
The position of the anchor is indicated on the design drawings.
 Anchorages under seismic actions (cracked concrete) have to be designed in accordance with EN
1992-4.

Installation:
 Hole drilling by hammer drill mode.
 Anchor installation carried out by appropriately qualified personnel and under the supervision of the
person responsible for technical matters of the site.

Installation direction:
 D3 – downward and horizontal and upwards (e.g. overhead) installation

High Load Vinylester JFV380SF,


High Load Vinylester Fast Cure / Winter Grade JFEA410SFW
Intended use Annex B 1
Specifications

Page 8 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015
Applicator gun

A B C

D E

Applicator
A B C D E
gun
Coaxial Side by side Foil capsule Foil capsule Coaxial
380ml 350ml 150ml 150ml 150ml
Cartridge
400ml 300ml 300ml
410ml

Cleaning brush

High Load Vinylester JFV380SF,


High Load Vinylester Fast Cure / Winter Grade JFEA410SFW
Intended use Annex B 2
Applicator guns
Cleaning brush

Page 9 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015
Installation instructions
1. Drill the hole to the correct diameter and depth using a rotary percussion
drilling machine.

2. Thoroughly clean the hole in the following sequence using the brush with the
required extensions and a blow pump:

Blow Clean x2.


Brush Clean x2.
Blow Clean x2.
Brush Clean x2.
Blow Clean x2.

Remove standing water from the hole prior to cleaning to achieve maximum
performance.

3. Select the appropriate static mixer nozzle for the installation, open the
cartridge/cut foil pack and screw nozzle onto the mouth of the cartridge.
Insert the cartridge into a good quality applicator (gun).

4. Extrude the first part of the cartridge to waste until an even colour has been
achieved without streaking in the resin.

5. If necessary, cut the extension tube to the depth of the hole and push onto
the end of the mixer nozzle, and fit the correct resin stopper to the other
end.

6. Insert the mixer nozzle (or the extension tube with resin stopper when
necessary) to the bottom of the hole. Begin to extrude the resin and slowly
withdraw the mixer nozzle from the hole ensuring that there are no air voids
as the mixer nozzle is withdrawn. Fill the hole to approximately ½ to ¾ full
and withdraw the nozzle completely.

7. Insert the clean threaded bar, free from oil or other release agents, to the
bottom of the hole using a back and forth twisting motion ensuring all the
threads are thoroughly coated. Adjust to the correct position within the
stated working time.

8. Excess resin will be expelled from the hole evenly around the steel element
showing that the hole is full.
This excess resin should be removed from around the mouth of the hole
before it sets.

9. Leave the anchor to cure.


Do not disturb the anchor until the appropriate loading time has elapsed
depending on the substrate conditions and ambient temperature.

10. Attach the fixture and tighten the nut to the recommended torque.
Do not overtighten.

High Load Vinylester JFV380SF,


High Load Vinylester Fast Cure / Winter Grade JFEA410SFW
Intended use Annex B 3
Installation procedure

Page 10 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015
Table B1: Installation parameters of threaded rod
Size M8 M10 M12 M16 M20 M24 M27 M30
Nominal drill hole diameter Ød0 [mm] 10 12 14 18 22 26 30 35
Diameter of cleaning brush db [mm] 14 14 20 20 29 29 40 40
Torque moment max Tfix [Nm] 10 20 40 80 150 200 240 275
Depth of drill hole for hef,min h0 = hef [mm] 64 80 96 128 160 192 216 240
Depth of drill hole for hef,max h0 = hef [mm] 160 200 240 320 400 480 540 600
Minimum edge distance cmin [mm] 35 40 50 65 80 96 110 120
Minimum spacing smin [mm] 35 40 50 65 80 96 110 120
Minimum thickness of member hmin [mm] hef + 30 mm ≥ 100 mm hef + 2d0
Table B2: Installation parameters of rebar
Size Ø8 Ø10 Ø12 Ø16 Ø20 Ø25 Ø32
Nominal drill hole diameter Ød0 [mm] 12 14 16 20 25 32 40
Diameter of cleaning brush db [mm] 14 14 19 22 29 40 42
Depth of drill hole for hef,min h0 = hef [mm] 64 80 96 128 160 200 256
Depth of drill hole for hef,max h0 = hef [mm] 160 200 240 320 400 500 640
Minimum edge distance cmin [mm] 35 40 50 65 80 100 130
Minimum spacing smin [mm] 35 40 50 65 80 100 130
Minimum thickness of member hmin [mm] hef + 30 mm ≥ 100 mm hef + 2d0

Table B3: Minimum curing time


High Load Vinylester JFV380SF
Resin cartridge temperature [°C] T Work [mins] Base material Temperature [°C] T Load [mins]
+10 30 mins -10 to -5 24 hours
+5 20 mins -5 to 0 300 mins
0 to +5 15 mins 0 to +5 210 mins
+5 to +10 10 mins +5 to +10 145 mins
+10 to +15 8 mins +10 to +15 85 mins
+15 to +20 6 mins +15 to +20 75 mins
+20 to +25 5 mins +20 to +25 50 mins
+25 to +30 4 mins +25 to +30 40 mins

High Load Vinylester Fast Cure / Winter Grade JFEA410SFW


Resin cartridge temperature [°C] T Work [mins] Base material Temperature [°C] T Load [mins]
+20 40 mins -20 to -151) 24 hours
+20 30 mins -15 to -101) 18 hours
+5 20 mins -10 to -5 12 hours
+5 15 mins -5 to 0 100 mins
0 to +5 10 mins 0 to +5 75 mins
+5 to +20 5 mins +5 to +20 50 mins
+20 100 second +20 20 mins
1) characteristic values of resistance see Annex C 2 and C 4

High Load Vinylester JFV380SF,


High Load Vinylester Fast Cure / Winter Grade JFEA410SFW
Intended use Annex B 4
Installation parameters
Curing time

Page 11 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015
Table C1: Design method EN 1992-4
Characteristic values of resistance to tension load of threaded rod
Steel failure – Characteristic resistance
Size M8 M10 M12 M16 M20 M24 M27 M30
Steel grade 4.6 NRk,s [kN] 15 23 34 63 98 141 184 224
Partial safety factor γMs [-] 2,00
Steel grade 5.8 NRk,s [kN] 18 29 42 79 123 177 230 281
Partial safety factor γMs [-] 1,50
Steel grade 8.8 NRk,s [kN] 29 46 67 126 196 282 367 449
Partial safety factor γMs [-] 1,50
Steel grade 10.9 NRk,s [kN] 37 58 84 157 245 353 459 561
Partial safety factor γMs [-] 1,33
Stainless steel grade A2-70, A4-70 NRk,s [kN] 26 41 59 110 172 247 321 393
Partial safety factor γMs [-] 1,87
Stainless steel grade A4-80 NRk,s [kN] 29 46 67 126 196 282 367 449
Partial safety factor γMs [-] 1,60
Stainless steel grade 1.4529 NRk,s [kN] 26 41 59 110 172 247 321 393
Partial safety factor γMs [-] 1,50
Stainless steel grade 1.4565 NRk,s [kN] 26 41 59 110 172 247 321 393
Partial safety factor γMs [-] 1,87

Combined pullout and concrete cone failure in concrete C20/25


Size M8 M10 M12 M16 M20 M24 M27 M30
Characteristic bond resistance in uncracked concrete for a working life of 50 years and 100 years
Dry and wet concrete τRk,ucr [N/mm2] 11,0 10,0 9,5 9,0 8,5 8,0 6,5 5,5
Installation safety factor γinst [-] 1,2 1,4
Flooded hole τRk,ucr [N/mm2] 9,0 8,0 7,5 7,0 7,0 6,0
Installation safety factor γinst [-] 1,4
Factor for uncracked concrete 50/60 ψc [-] 1
Size M10 M12 M16 M20 M24
Characteristic bond resistance in cracked concrete for a working life of 50 years
Dry and wet concrete τRk,cr [N/mm2] 5,0 5,0 5,0 4,5 4,5
Installation safety factor γinst [-] 1,2
Flooded hole τRk,cr [N/mm2] 5,0 5,0 5,0 4,5 4,5
Installation safety factor γinst [-] 1,4
Characteristic bond resistance in cracked concrete for a working life of 100 years
Dry and wet concrete τRk,cr [N/mm2] 3,5 3,5 3,5 3,0 3,0
Installation safety factor γinst [-] 1,2
Flooded hole τRk,cr [N/mm2] 3,5 3,5 3,5 3,0 3,0
Installation safety factor γinst [-] 1,4
Factor for influence of sustained T1: 24°C / 40°C 0,75
ψ0sus [-]
load for a working life 50 years T2: 50°C / 80°C 0,73
C30/37 1,12
Factor for cracked concrete C40/50 ψc [-] 1,23
C50/60 1,30

Concrete cone failure


Factor for concrete cone failure for uncracked concrete kucr,N 11
[-]
Factor for concrete cone failure for cracked concrete kcr,N 7,7
Edge distance ccr,N [mm] 1,5hef

Splitting failure
Size M8 M10 M12 M16 M20 M24 M27 M30
Edge distance ccr,sp [mm] 1,5hef
Spacing scr,sp [mm] 3,0hef

High Load Vinylester JFV380SF,


High Load Vinylester Fast Cure / Winter Grade JFEA410SFW
Performances Annex C 1
Design according to EN 1992-4
Characteristic resistance for tension loads - threaded rod

Page 12 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015
Table C2: Design method EN 1992-4
Characteristic values of resistance to tension load of threaded rod for
NAME2 with installation temperature < -10°C
Steel failure – Characteristic resistance
See Annex C 1

Combined pullout and concrete cone failure in concrete C20/25


Size M8 M10 M12 M16 M20 M24 M27 M30
Characteristic bond resistance in uncracked concrete for a working life of 50 years and 100 years
Dry and wet concrete τRk,ucr [N/mm2] 11,0 10,0 9,5 9,0 8,5 7,5 6,5 5,5
Installation safety factor γinst [-] 1,2 1,4
Flooded hole τRk,ucr [N/mm2] 8,5 8,0 7,5 7,0 6,5 6,0
Installation safety factor γinst [-] 1,4
Factor for uncracked concrete 50/60 ψc [-] 1
Size M10 M12 M16 M20 M24
Characteristic bond resistance in cracked concrete for a working life of 50 years
Dry and wet concrete τRk,cr [N/mm2] 5,0 5,0 5,0 4,5 4,5
Installation safety factor γinst [-] 1,2
Flooded hole τRk,cr [N/mm2] 5,0 5,0 5,0 4,5 4,5
Installation safety factor γinst [-] 1,4
Characteristic bond resistance in cracked concrete for a working life of 100 years
Dry and wet concrete τRk,cr [N/mm2] 3,0 3,0 3,0 3,0 3,0
Installation safety factor γinst [-] 1,2
Flooded hole τRk,cr [N/mm2] 3,0 3,0 3,0 3,0 3,0
Installation safety factor γinst [-] 1,4
Factor for influence of sustained T1: 24°C / 40°C 0,75
ψ0sus [-]
load for a working life 50 years T2: 50°C / 80°C 0,73
C30/37 1,12
Factor for cracked concrete C40/50 ψc [-] 1,23
C50/60 1,30

Concrete cone failure


See Annex C 1

Splitting failure
See Annex C 1

High Load Vinylester Fast Cure / Winter Grade JFEA410SFW


Performances Annex C 2
Design according to EN 1992-4
Characteristic resistance for tension loads - threaded rod

Page 13 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015
Table C3: Design method EN 1992-4
Characteristic values of resistance to tension load of rebar
Steel failure – Characteristic resistance
Size Ø8 Ø10 Ø12 Ø16 Ø20 Ø25 Ø32
Rebar BSt 500 S NRk,s [kN] 28 43 62 111 173 270 442
Partial safety factor γMs [-] 1,4

Combined pullout and concrete cone failure in uncracked concrete C20/25


Size Ø8 Ø10 Ø12 Ø16 Ø20 Ø25 Ø32
Characteristic bond resistance in uncracked concrete for a working life of 50 years and 100 years
Dry and wet concrete τRk,ucr [N/mm2] 12,0 10,0 10,0 9,0 9,0 9,0 5,5
Installation safety factor γinst [-] 1,2
Flooded hole τRk,ucr [N/mm2] 12,0 10,0 10,0 9,0 9,0 9,0 5,5
Installation safety factor γinst [-] 1,4
Factor for influence of sustained T1: 24°C / 40°C 0,75
ψ0sus [-]
load for a working life 50 years T2: 50°C / 80°C 0,73
Factor for concrete C50/60 ψc [-] 1

Concrete cone failure


Factor for concrete cone failure kucr,N [-] 11
Edge distance ccr,N [mm] 1,5hef

Splitting failure
Size Ø8 Ø10 Ø12 Ø16 Ø20 Ø25 Ø32
Edge distance ccr,sp [mm] 1,5hef
Spacing scr,sp [mm] 3,0hef

High Load Vinylester JFV380SF,


High Load Vinylester Fast Cure / Winter Grade JFEA410SFW
Performances Annex C 3
Design according to EN 1992-4
Characteristic resistance for tension loads - rebar

Page 14 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015
Table C4: Design method EN 1992-4
Characteristic values of resistance to tension load of rebar for
NAME2 with installation temperature < -10°C
Steel failure – Characteristic resistance
See Annex C 3

Combined pullout and concrete cone failure in uncracked concrete C20/25


Size Ø8 Ø10 Ø12 Ø16 Ø20 Ø25 Ø32
Characteristic bond resistance in uncracked concrete for a working life of 50 years and 100 years
Dry and wet concrete τRk,ucr [N/mm2] 11,0 9,5 9,5 9,0 8,5 8,5 5,5
Installation safety factor γinst [-] 1,2
Flooded hole τRk,ucr [N/mm2] 11,0 9,5 9,5 9,0 8,5 8,5 5,5
Installation safety factor γinst [-] 1,4
Factor for influence of sustained T1: 24°C / 40°C 0,75
ψ0sus [-]
load for a working life 50 years T2: 50°C / 80°C 0,73
Factor for concrete C50/60 ψc [-] 1

Concrete cone failure


See Annex C 3

Splitting failure
See Annex C 3

High Load Vinylester Fast Cure / Winter Grade JFEA410SFW


Performances Annex C 4
Design according to EN 1992-4
Characteristic resistance for tension loads - rebar

Page 15 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015
Table C5: Design method EN 1992-4
Characteristic values of resistance to shear load of threaded rod
Steel failure without lever arm
Size M8 M10 M12 M16 M20 M24 M27 M30
Steel grade 4.6 VRk,s [kN] 7 12 17 31 49 71 92 112
Partial safety factor γMs [-] 1,67
Steel grade 5.8 VRk,s [kN] 9 15 21 39 61 88 115 140
Partial safety factor γMs [-] 1,25
Steel grade 8.8 VRk,s [kN] 15 23 34 63 98 141 184 224
Partial safety factor γMs [-] 1,25
Steel grade 10.9 VRk,s [kN] 18 29 42 79 123 177 230 281
Partial safety factor γMs [-] 1,5
Stainless steel grade A2-70, A4-70 VRk,s [kN] 13 20 30 55 86 124 161 196
Partial safety factor γMs [-] 1,56
Stainless steel grade A4-80 VRk,s [kN] 15 23 34 63 98 141 184 224
Partial safety factor γMs [-] 1,33
Stainless steel grade 1.4529 VRk,s [kN] 13 20 30 55 86 124 161 196
Partial safety factor γMs [-] 1,25
Stainless steel grade 1.4565 VRk,s [kN] 13 20 30 55 86 124 161 196
Partial safety factor γMs [-] 1,56
Characteristic resistance of group of fasteners
Ductility factor k7 = 1,0 for steel with rupture elongation A5 > 8%

Steel failure with lever arm


Size M8 M10 M12 M16 M20 M24 M27 M30
Steel grade 4.6 MoRk,s [N.m] 15 30 52 133 260 449 666 900
Partial safety factor γMs [-] 1,67
Steel grade 5.8 MoRk,s [N.m] 19 37 66 166 325 561 832 1125
Partial safety factor γMs [-] 1,25
Steel grade 8.8 M Rk,s
o [N.m] 30 60 105 266 519 898 1332 1799
Partial safety factor γMs [-] 1,25
Steel grade 10.9 MoRk,s [N.m] 37 75 131 333 649 1123 1664 2249
Partial safety factor γMs [-] 1,50
Stainless steel grade A2-70, A4-70 MoRk,s [N.m] 26 52 92 233 454 786 1165 1574
Partial safety factor γMs [-] 1,56
Stainless steel grade A4-80 MoRk,s [N.m] 30 60 105 266 519 898 1332 1799
Partial safety factor γMs [-] 1,33
Stainless steel grade 1.4529 M Rk,s
o [N.m] 26 52 92 233 454 786 1165 1574
Partial safety factor γMs [-] 1,25
Stainless steel grade 1.4565 MoRk,s [N.m] 26 52 92 233 454 786 1165 1574
Partial safety factor γMs [-] 1,56
Concrete pry-out failure
Factor for resistance to pry-out failure k8 [-] 2

Concrete edge failure


Size M8 M10 M12 M16 M20 M24 M27 M30
Outside diameter of fastener dnom [mm] 8 10 12 16 20 24 27 30
Effective length of fastener ℓf [mm] min (hef, 8 dnom)

High Load Vinylester JFV380SF,


High Load Vinylester Fast Cure / Winter Grade JFEA410SFW
Performances Annex C 5
Design according to EN 1992-4
Characteristic resistance for shear loads - threaded rod

Page 16 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015
Table C6: Design method EN 1992-4
Characteristic values of resistance to shear load of rebar
Steel failure without lever arm
Size Ø8 Ø10 Ø12 Ø16 Ø20 Ø25 Ø32
Rebar BSt 500 S VRk,s [kN] 14 22 31 55 86 135 221
Partial safety factor γMs [-] 1,5
Characteristic resistance of group of fasteners
Ductility factor k7 = 1,0 for steel with rupture elongation A5 > 8%

Steel failure with lever arm


Size Ø8 Ø10 Ø12 Ø16 Ø20 Ø25 Ø32
Rebar BSt 500 S MoRk,s [N.m] 33 65 112 265 518 1013 2122
Partial safety factor γMs [-] 1,5
Concrete pry-out failure
Factor for resistance to pry-out failure k8 [-] 2

Concrete edge failure


Size Ø8 Ø10 Ø12 Ø16 Ø20 Ø25 Ø32
Outside diameter of fastener dnom [mm] 8 10 12 16 20 25 32
Effective length of fastener ℓf [mm] min (hef, 8 dnom)

High Load Vinylester JFV380SF,


High Load Vinylester Fast Cure / Winter Grade JFEA410SFW
Performances Annex C 6
Design according to EN 1992-4
Characteristic resistance for shear loads - rebar

Page 17 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015
Table C7: Displacement of threaded rod under tension and shear load
Size M8 M10 M12 M16 M20 M24 M27 M30
Tension load
Uncracked concrete
δN0 [mm/kN] 0,05 0,04 0,03 0,02 0,02 0,02 0,01 0,01
δN∞ [mm/kN] 0,11 0,09 0,06 0,04 0,03 0,02 0,02 0,02
Cracked concrete
δN0 [mm/kN] 0,08 0,09 0,05 0,03 0,02
δN∞ [mm/kN] 0,51 0,32 0,18 0,13 0,11
Shear load
δV0 [mm/kN] 0,48 0,30 0,20 0,11 0,10 0,08 0,06 0,05
δV∞ [mm/kN] 0,72 0,45 0,30 0,17 0,14 0,12 0,10 0,08

Table C8: Displacement of rebar under tension and shear load


Size Ø8 Ø10 Ø12 Ø16 Ø20 Ø25 Ø32
Tension load
Uncracked concrete
δN0 [mm/kN] 0,04 0,03 0,02 0,02 0,01 0,01 0,01
δN∞ [mm/kN] 0,09 0,07 0,05 0,03 0,02 0,01 0,01
Shear load
δV0 [mm/kN] 0,05 0,04 0,03 0,02 0,01 0,01 0,01
δV∞ [mm/kN] 0,08 0,06 0,05 0,03 0,02 0,01 0,01

High Load Vinylester JFV380SF,


High Load Vinylester Fast Cure / Winter Grade JFEA410SFW
Performances Annex C 7
Displacement

Page 18 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015
Table C9: Characteristic values of resistance under seismic action category C1 for threaded rods
Size M10 M12 M16 M20 M24
Tension load
Steel failure
Characteristic resistance grade 4.6 NRk,s,C1 [kN] 23 34 63 98 141
Partial safety factor γMs [-] 2,00
Characteristic resistance grade 5.8 NRk,s,C1 [kN] 29 42 79 123 177
Partial safety factor γMs [-] 1,50
Characteristic resistance grade 8.8 NRk,s,C1 [kN] 46 67 126 196 282
Partial safety factor γMs [-] 1,50
Characteristic resistance grade 10.9 NRk,s,C1 [kN] 58 84 157 245 353
Partial safety factor γMs [-] 1,33
Characteristic resistance A2-70, A4-70 NRk,s,C1 [kN] 41 59 110 172 247
Partial safety factor γMs [-] 1,87
Characteristic resistance A4-80 NRk,s,C1 [kN] 46 67 126 196 282
Partial safety factor γMs [-] 1,60
Characteristic resistance 1.4529 NRk,s,C1 [kN] 41 59 110 172 247
Partial safety factor γMs [-] 1,50
Characteristic resistance 1.4565 NRk,s,C1 [kN] 41 59 110 172 247
Partial safety factor γMs [-] 1,87
Characteristic resistance to pull-out for a working life of 50 years
Dry, wet concrete and flooded hole τRk,C1 [N/mm2] 3,9 3,9 3,9 3,9 3,9
NAME2 with installation temperature < -10°C
Dry, wet concrete and flooded hole τRk,C1 [N/mm2] 3,7 3,9 3,9 3,7 3,7
Characteristic resistance to pull-out for a working life of 100 years
Dry, wet concrete and flooded hole τRk,C1 [N/mm2] 3,5 3,5 3,5 2,5 3,0
NAME2 with installation temperature < -10°C
Dry, wet concrete and flooded hole τRk,C1 [N/mm2] 3,4 3,4 3,4 2,3 2,9
Installation safety factor – Dry and wet concrete γinst [-] 1,2
Installation safety factor – Flooded hole γinst [-] 1,4
Shear load
Steel failure without lever arm
Characteristic resistance grade 4.6 VRk,s,C1 [kN] 7 10 23 30 40
Partial safety factor γMs [-] 1,67
Characteristic resistance grade 5.8 VRk,s,C1 [kN] 9 13 28 38 51
Partial safety factor γMs [-] 1,25
Characteristic resistance grade 8.8 VRk,s,C1 [kN] 14 21 45 61 81
Partial safety factor γMs [-] 1,25
Characteristic resistance grade 10.9 VRk,s,C1 [kN] 18 26 56 76 101
Partial safety factor γMs [-] 1,50
Characteristic resistance A2-70, A4-70 VRk,s,C1 [kN] 12 18 39 53 71
Partial safety factor γMs [-] 1,56
Characteristic resistance A4-80 VRk,s,C1 [kN] 14 21 45 61 81
Partial safety factor γMs [-] 1,33
Characteristic resistance 1.4529 VRk,s,C1 [kN] 12 18 39 53 71
Partial safety factor γMs [-] 1,25
Characteristic resistance 1.4565 VRk,s,C1 [kN] 12 18 39 53 71
Partial safety factor γMs [-] 1,56
Factor for annular gap αgap [-] 0,5

Note: Rebars are not qualified for seismic design


High Load Vinylester JFV380SF,
High Load Vinylester Fast Cure / Winter Grade JFEA410SFW
Performances Annex C 8
Reduction factors for seismic design

Page 19 of 19 ETA 15/0704 issued on 31/01/2023 and replacing ETA 15/0704 issued on 22/10/2015

You might also like